Auxiliary installation device for photovoltaic module
The photovoltaic module auxiliary installation device automates the installation process, reducing labor intensity and panel damage by using a servo motor and telescopic rods for precise, stable fixation and angle adjustment of solar panels.
Patent Information
- Application Number
- CN202421149504.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-24
AI Technical Summary
Existing photovoltaic module installation methods require manual handling and multiple personnel, leading to potential damage and high labor intensity due to the need for manual installation of external frames on solar panels.
A photovoltaic module auxiliary installation device featuring a base with a rotating rod, servo motor, and clamping mechanism that allows for automated and stable fixation of solar panels, adjustable angles, and height adjustments, using telescopic rods and hydraulic systems for precise installation.
Facilitates efficient, labor-saving installation of photovoltaic modules with reduced risk of damage, enabling single-person operation and enhanced stability and adjustability of panel positioning.
Smart Images

Figure CN222289996U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic component installation, in particular to a photovoltaic component auxiliary installation device. Background Art
[0002] Photovoltaic module generally refers to the smallest indivisible photovoltaic cell combination device with packaging and internal connections that can provide direct current output independently. It is composed of solar cells or solar cells of different specifications cut by laser cutting machines or steel wire cutting machines. It is also called a solar cell module. Since the output voltage of a single solar cell is relatively low, and the electrodes of unpackaged cells are easily detached due to environmental influences, a certain number of single cells must be sealed into photovoltaic modules in series and parallel to avoid corrosion of the cell electrodes and interconnections. Photovoltaic modules are divided into crystalline silicon solar cell modules and thin-film solar cell modules according to the materials of the solar cells. In addition, the main function of the cell is to generate electricity. The mainstream of the power generation market is crystalline silicon solar cells and thin-film solar cells, each of which has its own advantages and disadvantages.
[0003] During the installation of the existing photovoltaic modules, the solar panels need to be installed with supporting components such as external frames. In the existing installation method, when installing the frames and other components on the outside of the solar panels, the operator needs to manually hold the solar panels while operating tools such as screwdrivers to install the external frames on the outer surface of the solar panels. Since the solar panels are easily damaged, the installation process generally requires the cooperation of multiple personnel, which consumes a lot of manpower. Therefore, we propose a photovoltaic module auxiliary installation device. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a photovoltaic assembly auxiliary installation device, which solves the problems raised in the above-mentioned background technology.
[0005] To achieve the above objectives, the utility model is implemented through the following technical solutions: a photovoltaic component auxiliary installation device, including a base and a photovoltaic panel body, wherein fixed plates are fixedly installed on the corresponding two sides of the base, a rotating rod is arranged between the two fixed plates, the rotating rod is inserted into the interior of the two fixed plates and is rotatably connected thereto, a mounting block is fixedly installed on the outer side of the rotating rod, a servo motor is fixedly installed inside the mounting block, a bidirectional screw rod is fixedly installed on the output end of the servo motor, the bidirectional screw rod is rotatably connected to the mounting block, two sliders are slidably connected to the top of the mounting block, the two sliders are inserted into the interior of the mounting block and are slidably connected thereto, the bidirectional screw rod passes through the two sliders and is threadedly connected thereto, the tops of the two sliders are inlaid with electric telescopic rods, the tops of the two sliders are provided with clamping blocks, and the output ends of the electric telescopic rods are fixedly connected to the clamping blocks.
[0006] Preferably, both clamps are provided with auxiliary structures, which include a pressure plate, a plug rod is fixedly installed on one side of the pressure plate close to the clamp block, the plug rod is inserted into the interior of the clamp block and slidably connected thereto, two compression springs are fixedly installed on the side of the pressure plate away from the photovoltaic panel body and on the corresponding sides of the plug rod, and one end of several compression springs away from the pressure plate is fixedly connected to the clamp block, and the provided plug rod and compression spring cooperate to achieve a buffering effect when the pressure plate contacts the photovoltaic panel body, thereby reducing the possibility of damage to the photovoltaic panel body caused by clamping.
[0007] Preferably, a side plate is fixedly installed on one side of the two pressure plates, a placement block is fixedly installed on the top of the installation block, and a rubber pad is fixedly installed on the top of the placement block. The side plate is in contact with one side of the photovoltaic panel body, so that the photovoltaic panel body is more stable when the angle is rotated, and the photovoltaic panel body is placed by cooperating with the placement block and the rubber pad.
[0008] Preferably, two worm wheels are fixedly installed on the outer side of the rotating rod, and worms are meshed on the outer sides of the two worm wheels. The two worm wheels and worms are rotatably connected to the base, and pulleys are fixedly installed on the tops of the two worms. The two pulleys are rotatably connected to the base, and belts are transmission-connected on the outer sides of the two pulleys. A hand is fixedly installed on the top of one of the pulleys, and the hand passes through the top of the base and is rotatably connected thereto. By rotating the hand and cooperating through the pulley and the belt, the two worms drive the worm wheels to rotate synchronously, and then the mounting block on the outer side of the rotating rod is rotated, so as to adjust the angle of the clamped photovoltaic panel body, which is more convenient to use.
[0009] Preferably, a base is provided at the bottom of the base, a hydraulic rod is embedded on the top of the base, the output end of the hydraulic rod is fixedly connected to the base, and T-shaped sliding bars are fixedly installed at the bottom of the base and on the corresponding sides of the hydraulic rod. The two T-shaped sliding bars are inserted into the interior of the base and slidably connected thereto. The hydraulic rod is arranged to facilitate the adjustment of the height of the photovoltaic panel body according to needs.
[0010] Preferably, friction lines are provided on the sides where the two clamping blocks are close to each other, connecting plates are fixedly installed on the corresponding sides of the two clamping blocks, and the connecting plates are slidably connected to the slider, and T-shaped auxiliary blocks are fixedly installed on the sides where the two adjacent connecting plates are close to each other, and the T-shaped auxiliary blocks are inserted into the interior of the slider and slidably connected to it. A controller is embedded on one side of the base, and the controller is electrically connected to the servo motor, the electric telescopic rod and the hydraulic rod. The T-shaped auxiliary blocks cooperate with the connecting plates to make the clamping blocks more stable when moving longitudinally, and the equipment on the device is coordinated and operated through the provided controller.
[0011] The utility model provides a photovoltaic module auxiliary installation device, which has the following beneficial effects:
[0012] 1. The photovoltaic component auxiliary installation device, through the synchronous operation of the servo motor and the electric telescopic rod, clamps and fixes the photovoltaic panel body, which is convenient for adjustment according to the size of the photovoltaic panel body, improves the applicability of the device, and at the same time, the photovoltaic panel body is installed through the device, reducing the labor intensity of workers.
[0013] 2. The photovoltaic module auxiliary installation device, by rotating the handle and cooperating with the pulley and the belt, makes the two worms drive the worm wheels to rotate synchronously, and then rotates the installation block outside the rotating rod, so as to adjust the angle of the clamped photovoltaic panel body, which is more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 It is a front cross-sectional view of the utility model;
[0016] Figure 3 It is a side sectional view of the utility model;
[0017] Figure 4 For this utility model Figure 3 A in the enlarged view;
[0018] Figure 5 It is an exploded view of the local structure of the utility model.
[0019] In the figure: 1. base; 2. mounting block; 3. bidirectional screw; 4. servo motor; 5. slider; 6. electric telescopic rod; 7. clamping block; 8. pressure plate; 9. side plate; 10. plug rod; 11. compression spring; 12. photovoltaic panel body; 13. placement block; 14. rubber pad; 15. fixing plate; 16. rotating rod; 17. worm gear; 18. worm; 19. pulley; 20. belt; 21. handle; 22. base; 23. hydraulic rod; 24. T-shaped slide bar; 25. controller; 26. connecting plate. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0021] See also Figures 1 to 5The utility model provides a technical solution: a photovoltaic component auxiliary installation device, including a base 1 and a photovoltaic panel body 12, fixed plates 15 are fixedly installed on the corresponding two sides of the base 1, a rotating rod 16 is arranged between the two fixed plates 15, the rotating rod 16 is inserted into the inside of the two fixed plates 15 and rotatably connected thereto, a mounting block 2 is fixedly installed on the outside of the rotating rod 16, a servo motor 4 is fixedly installed inside the mounting block 2, a bidirectional screw rod 3 is fixedly installed on the output end of the servo motor 4, the bidirectional screw rod 3 is rotatably connected to the mounting block 2, two sliders 5 are slidably connected to the top of the mounting block 2, the two sliders 5 are inserted into the inside of the mounting block 2 and slidably connected thereto, the bidirectional screw rod 3 passes through the two sliders 5 and is threadedly connected thereto, the tops of the two sliders 5 are inlaid with electric telescopic rods 6, the tops of the two sliders 5 are provided with clamping blocks 7, and the output ends of the electric telescopic rods 6 are fixedly connected to the clamping blocks 7.
[0022] Auxiliary structures are provided on both clamping blocks 7, and the auxiliary structures include a pressure plate 8. A plug rod 10 is fixedly installed on one side of the pressure plate 8 close to the clamping block 7. The plug rod 10 is inserted into the interior of the clamping block 7 and is slidably connected thereto. Two compression springs 11 are fixedly installed on the side of the pressure plate 8 away from the photovoltaic panel body 12 and on the corresponding sides of the plug rod 10. The ends of the compression springs 11 away from the pressure plate 8 are fixedly connected to the clamping block 7. Through the cooperation of the provided plug rod 10 and the compression spring 11, the pressure plate 8 has a buffering effect when in contact with the photovoltaic panel body 12, thereby reducing the possibility of damage to the photovoltaic panel body 12 caused by clamping it.
[0023] A side plate 9 is fixedly installed on one side of each of the two pressure plates 8, a placement block 13 is fixedly installed on the top of the mounting block 2, and a rubber pad 14 is fixedly installed on the top of the placement block 13. The side plate 9 is in contact with one side of the photovoltaic panel body 12, so that the photovoltaic panel body 12 is more stable when the angle is rotated, and the photovoltaic panel body 12 is placed by the cooperation of the placement block 13 and the rubber pad 14.
[0024] Two worm wheels 17 are fixedly installed on the outer side of the rotating rod 16, and worm screws 18 are meshed on the outer sides of the two worm wheels 17. The two worm wheels 17 and the worm screws 18 are rotatably connected to the base 1. Pulleys 19 are fixedly installed on the tops of the two worm screws 18. The two pulleys 19 are rotatably connected to the base 1. The outer sides of the two pulleys 19 are transmission-connected with belts 20. A handle 21 is fixedly installed on the top of one of the pulleys 19. The handle 21 passes through the top of the base 1 and is rotatably connected thereto. By rotating the handle 21 and cooperating with the pulley 19 and the belt 20, the two worm screws 18 drive the worm wheels 17 to rotate synchronously, thereby rotating the mounting block 2 on the outer side of the rotating rod 16, so as to adjust the angle of the clamped photovoltaic panel body 12, which is more convenient to use.
[0025] A base 22 is provided at the bottom of the base 1, and a hydraulic rod 23 is embedded on the top of the base 22. The output end of the hydraulic rod 23 is fixedly connected to the base 1, and T-shaped slide bars 24 are fixedly installed at the bottom of the base 1 and on the corresponding two sides of the hydraulic rod 23. The two T-shaped slide bars 24 are inserted into the interior of the base 22 and slidably connected thereto. The hydraulic rod 23 is provided to facilitate the adjustment of the height of the photovoltaic panel body 12 according to needs.
[0026] The two clamping blocks 7 are provided with friction lines on the sides close to each other, and the corresponding two sides of the two clamping blocks 7 are fixedly installed with connecting plates 26, which are slidably connected to the slider 5. The two adjacent connecting plates 26 are fixedly installed with T-shaped auxiliary blocks on the sides close to each other, and the T-shaped auxiliary blocks are inserted into the interior of the slider 5 and slidably connected thereto. A controller 25 is embedded on one side of the base 1, and the controller 25 is electrically connected to the servo motor 4, the electric telescopic rod 6 and the hydraulic rod 23. The T-shaped auxiliary blocks cooperate with the connecting plates 26 to make the clamping blocks 7 more stable when moving longitudinally, and the equipment on the device is coordinated and operated through the controller 25.
[0027] To sum up, when the photovoltaic component auxiliary installation device is used, the photovoltaic panel body 12 is placed on the top of the placement block 13, and the servo motor 4 and the electric telescopic rod 6 are operated synchronously, so that the two clamping blocks 7 on the outside of the bidirectional screw rod 3 are close to each other, and the clamping blocks 7 are moved longitudinally by the electric telescopic rod 6, so as to clamp and fix the photovoltaic panel body 12, and further contact one side of the photovoltaic panel body 12 by the side plate 9, so that the photovoltaic panel body 12 is more stable when the angle is rotated.
[0028] By cooperating with the inserted rod 10 and the compression spring 11, the pressure plate 8 has a buffering effect when contacting the photovoltaic panel body 12, reducing the possibility of damage to the photovoltaic panel body 12 caused by clamping it. At the same time, friction lines are arranged on the side where the two clamping blocks 7 are close to each other, so as to increase the friction between the photovoltaic panel body 12 and the clamping block 7, thereby improving the stability of the clamping of the clamping block 7. At the same time, by rotating the handle 21 and cooperating with the pulley 19 and the belt 20, the two worms 18 drive the worm wheel 17 to rotate synchronously, thereby rotating the mounting block 2 on the outside of the rotating rod 16, so as to adjust the angle of the clamped photovoltaic panel body 12, which is more convenient to use. At the same time, the hydraulic rod 23 is arranged to facilitate the adjustment of the height of the photovoltaic panel body 12 according to needs. At the same time, a heat dissipation hole cooperating with the servo motor 4 is opened on the device to prevent the servo motor 4 from being damaged due to failure to dissipate heat during operation as much as possible.
[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A photovoltaic module auxiliary installation device, comprising a base (1) and a photovoltaic panel body (12), characterized in that: The base (1) is fixedly mounted with fixing plates (15) on both corresponding sides, a rotating rod (16) is arranged between the two fixing plates (15), the rotating rod (16) is inserted into the interior of the two fixing plates (15) and is rotatably connected thereto, a mounting block (2) is fixedly mounted on the outer side of the rotating rod (16), a servo motor (4) is fixedly mounted inside the mounting block (2), a bidirectional screw rod (3) is fixedly mounted on the output end of the servo motor (4), the bidirectional screw rod (3) is rotatably connected to the mounting block (2), two sliders (5) are slidably connected to the top of the mounting block (2), the two sliders (5) are inserted into the interior of the mounting block (2) and are slidably connected thereto, the bidirectional screw rod (3) passes through the two sliders (5) and is threadedly connected thereto, the tops of the two sliders (5) are inlaid with electric telescopic rods (6), the tops of the two sliders (5) are provided with clamping blocks (7), and the output ends of the electric telescopic rods (6) are fixedly connected to the clamping blocks (7).
2. A photovoltaic module auxiliary installation device according to claim 1, characterized in that: The two clamping blocks (7) are each provided with an auxiliary structure, the auxiliary structure comprising a pressure plate (8), a plug rod (10) being fixedly mounted on a side of the pressure plate (8) close to the clamping block (7), the plug rod (10) being inserted into the interior of the clamping block (7) and being slidably connected thereto, two compression springs (11) being fixedly mounted on a side of the pressure plate (8) away from the photovoltaic panel body (12) and on the corresponding sides of the plug rod (10), and the ends of a plurality of the compression springs (11) away from the pressure plate (8) are fixedly connected to the clamping block (7).
3. A photovoltaic module auxiliary installation device according to claim 2, characterized in that: A side plate (9) is fixedly mounted on one side of each of the two pressing plates (8), a placement block (13) is fixedly mounted on the top of the installation block (2), and a rubber pad (14) is fixedly mounted on the top of the placement block (13).
4. The photovoltaic module auxiliary installation device according to claim 1, characterized in that: Two worm wheels (17) are fixedly mounted on the outer side of the rotating rod (16), and the outer sides of the two worm wheels (17) are meshed with worms (18). The two worm wheels (17) and the worms (18) are rotatably connected to the base (1). The tops of the two worms (18) are fixedly mounted with pulleys (19), and the two pulleys (19) are rotatably connected to the base (1). The outer sides of the two pulleys (19) are transmission-connected with belts (20), and a hand (21) is fixedly mounted on the top of one of the pulleys (19), and the hand (21) passes through the top of the base (1) and is rotatably connected thereto.
5. The photovoltaic module auxiliary installation device according to claim 1, characterized in that: A base (22) is provided at the bottom of the base (1), a hydraulic rod (23) is embedded on the top of the base (22), an output end of the hydraulic rod (23) is fixedly connected to the base (1), and T-shaped sliding rods (24) are fixedly installed at the bottom of the base (1) and on the corresponding two sides of the hydraulic rod (23), and the two T-shaped sliding rods (24) are inserted into the interior of the base (22) and are slidably connected thereto.
6. The photovoltaic module auxiliary installation device according to claim 1, characterized in that: The two clamping blocks (7) are provided with friction lines on the sides close to each other, and the two corresponding sides of the two clamping blocks (7) are fixedly installed with connecting plates (26), and the connecting plates (26) are slidably connected to the slider (5). The two adjacent connecting plates (26) are fixedly installed with T-shaped auxiliary blocks on the sides close to each other, and the T-shaped auxiliary blocks are inserted into the interior of the slider (5) and slidably connected to the slider. A controller (25) is embedded on one side of the base (1), and the controller (25) is electrically connected to the servo motor (4), the electric telescopic rod (6) and the hydraulic rod (23).