Customized-length automatic cutting machine for trunking
By designing an automated wire trough cutting machine, using the cooperation of the servo feeding mechanism and cutting motor, the problem of low manual cutting efficiency in the existing technology is solved, and efficient and precise automation of wire trough cutting is achieved.
Patent Information
- Application Number
- CN202420946149.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-04-30
Smart Images

Figure CN222290323U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire trough processing, in particular to an automatic cutting machine for cutting wire troughs with customized lengths. Background Art
[0002] Cable trough, also known as wiring trough, wiring trough, and cable trough (depending on the location), is an electrical tool used to organize power cables, data cables and other wires in a standardized manner and fix them to the wall or ceiling.
[0003] Cable ducts are usually cut into various lengths according to needs. Existing cable ducts are usually cut manually, but manual cutting is difficult to unify the size, inefficient, time-consuming and labor-intensive. Utility Model Content
[0004] In summary, in order to overcome the deficiencies of the prior art, the utility model provides an automatic cutting machine for customizing the length of a cable duct.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic cutting machine for customized length of wire troughs, comprising a workbench, a loading mechanism, a servo feeding mechanism, a pressing mechanism and a cutting mechanism, wherein the servo feeding mechanism, the pressing mechanism and the cutting mechanism are located on the workbench, the loading mechanism transports the wire trough to the position of the servo feeding mechanism, the servo feeding mechanism transports the wire trough to the position of the cutting mechanism, the pressing mechanism presses the wire trough moved to the position of the cutting mechanism, the cutting mechanism comprises a cutting motor, a cutting disc and a first telescopic machine, the cutting disc is connected to the output head of the cutting motor, and the first telescopic machine controls the cutting motor to move toward the direction of the wire trough.
[0006] With such an arrangement, when in use, first place the uncut wire trough at the position of the feeding mechanism, and then the feeding mechanism will send the wire trough to the position of the servo feeding mechanism, which will accurately feed the wire. The servo feeding mechanism is controlled by an independent encoder, which accurately controls the movement of the wire trough to the required length to the position of the cutting mechanism, and then the pressing mechanism will first press the wire trough, and then the cutting mechanism will operate, and the cutting motor will control the cutting disc to rotate at high speed, and then the first telescopic machine will move toward the pressed wire trough to cut it, so that the cut wire trough is the required size, and after cutting, the pressing mechanism releases the wire trough, and the servo feeding mechanism controls the movement of the wire trough again, and this can be repeated for a large number of cuts, with higher efficiency and more precise cutting.
[0007] Furthermore, the pressing mechanism includes an upper clamping plate, a lower clamping plate and a second telescopic machine, the second telescopic machine controls the upper clamping plate and the lower clamping plate to approach each other, and the positions of the upper clamping plate and the lower clamping plate corresponding to the cutting disk are provided with cutting grooves adapted thereto.
[0008] With this arrangement, after the wire trough moves to this position, the second telescopic machine will control the upper clamping plate and the lower clamping plate to move relative to each other until the wire trough is clamped. This makes cutting more stable and has a simple structure. The cutting groove allows the cutting disc to pass through without interfering with the cutting behavior.
[0009] Furthermore, two second telescopic machines are provided, and one second telescopic machine is connected to each of the upper clamping plate and the lower clamping plate.
[0010] With such arrangement, the initial positions of the upper clamping plate and the lower clamping plate will be far away from the wire trough, and will not interfere with the movement of the wire trough until it is clamped during cutting.
[0011] Furthermore, the servo feeding mechanism includes a driving motor and a driving wheel, and the driving motor drives the driving wheel to rotate on the wire groove.
[0012] With such arrangement, the driving motor drives the driving wheel to roll on the wire groove, thereby achieving the purpose of conveying the wire groove, and the structure is simple.
[0013] Furthermore, the servo feeding mechanism also includes a top pressure plate and a third telescopic machine. The third telescopic machine controls the top pressure plate to move toward the driving wheel below the driving wheel. A plurality of rolling wheels are provided on the side of the top pressure plate facing the driving wheel.
[0014] With this arrangement, after the wire trough moves to this position, the third telescopic machine will push the top pressure plate toward the wire trough until the rolling wheel presses the wire trough. The rolling wheel and the driving wheel cooperate to clamp the wire trough for movement, with small friction and smoother conveying process.
[0015] Furthermore, the servo feeding mechanism also includes a guide plate and a guide wheel, wherein the guide wheel is located above the guide plate, and the top surface height of the guide plate is higher than the top surface height of the top pressure plate.
[0016] With such arrangement, the wire groove transported by the loading mechanism to the servo feeding mechanism will first be inserted between the guide plate and the guide wheel, and the two will play a guiding and stabilizing role therefor.
[0017] Furthermore, the cutting mechanism also includes a dust cover and a waste collection cover, the dust cover is located at the cutting position on the workbench, the waste collection cover is sleeved outside the cutting disc, and a waste outlet is provided at the bottom of the waste collection cover.
[0018] With this arrangement, the dust cover can prevent material from splashing during cutting, while the waste collection cover can collect fallen waste to prevent it from falling to various locations on the equipment and affecting the operation of other parts. A waste bucket can be placed under the waste outlet at the bottom to collect waste for easy cleaning.
[0019] Furthermore, the feeding mechanism includes a feeding platform, a fourth telescopic machine and a push plate, and the fourth telescopic machine controls the push plate to move on the feeding platform toward the servo feeding mechanism.
[0020] With this arrangement, the wire trough will be placed on the loading platform. During transportation, the fourth telescopic machine controls the push plate to push the wire trough at the tail of the wire trough, pushing the wire trough toward the servo feeding mechanism. After its head enters, there is no need to continue pushing, and the structure is simple.
[0021] Furthermore, the loading mechanism also includes a conveyor belt, the loading platform is provided with a conveying trough, the conveyor belt is located in the conveying trough, the loading platform is provided with a baffle, the conveyor belt transports in the direction of the baffle, and the push plate is located on the side of the baffle facing the conveyor belt.
[0022] With this arrangement, a large number of wire troughs can be placed on the loading table. After one wire trough is completely cut, the conveyor belt in the conveyor trough will transport the adjacent second wire trough to the position of the baffle, and the baffle will again send the second wire trough to the position of the servo feeding mechanism, which is more efficient.
[0023] Furthermore, the feeding mechanism also includes an adjusting motor, a connecting rod and a worm gear lift. There are four worm gear lifts, which are respectively arranged at the bottom of the four corners of the feeding platform. There are several connecting rods, and the adjusting motor relies on the several connecting rods to connect the four worm gear lifts.
[0024] With this arrangement, the height of the entire loading table can be changed by the worm gear lift, so as to adapt to wire troughs of various heights and sizes so that they can be inserted in the same position. An adjusting motor can be used in conjunction with several connecting rods to drive four worm gear lifts to rise to the same height at the same time, avoiding tilting, and the structure is simple. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 The structure of the embodiment of the utility model is shown in FIG. Figure 1 .
[0026] Figure 2 The structure of the embodiment of the utility model is shown in FIG. Figure 2 .
[0027] Figure 3 It is a structural schematic diagram of the servo feeding mechanism of an embodiment of the utility model.
[0028] Figure 4 It is a schematic structural diagram of the material pressing mechanism and the cutting mechanism of an embodiment of the utility model.
[0029] Figure 5 for Figure 4 Schematic diagram of the structure without dust cover and waste collection cover.
[0030] Meaning of the numbers in the figure: 1. workbench, 2. loading mechanism, 201. loading platform, 2011. conveying trough, 2012. baffle, 202. fourth telescopic machine, 203. push plate, 204. conveyor belt, 205. adjusting motor, 206. connecting rod, 207. worm elevator, 3. servo feeding mechanism, 301. driving motor, 302. driving wheel, 303. top pressure plate, 3031. rolling wheel, 304. third telescopic machine, 305. guide plate, 306. guide wheel, 4. pressing mechanism, 401. upper clamping plate, 402. lower clamping plate, 403. second telescopic machine, 404. cutting trough, 5. cutting mechanism, 501. cutting motor, 502. cutting disc, 503. first telescopic machine, 504. dust cover, 505. waste collection cover, 5051. waste outlet. DETAILED DESCRIPTION
[0031] This specific embodiment is merely an explanation of this embodiment and is not a limitation of this embodiment. After reading this specification, those skilled in the art may make non-creative modifications to this embodiment as needed, but as long as they are within the scope of the claims of this embodiment, they are protected by patent law.
[0032] Referring to the accompanying drawings, the utility model provides the following technical solutions: an automatic cutting machine for custom length of wire troughs, comprising a workbench 1, a feeding mechanism 2, a servo feeding mechanism 3, a pressing mechanism 4 and a cutting mechanism 5, wherein the servo feeding mechanism 3, the pressing mechanism 4 and the cutting mechanism 5 are located on the workbench 1, the feeding mechanism 2 transports the wire trough to the position of the servo feeding mechanism 3, the servo feeding mechanism 3 transports the wire trough to the position of the cutting mechanism 5, the pressing mechanism 4 presses the wire trough moved to the position of the cutting mechanism 5, the cutting mechanism 5 comprises a cutting motor 501, a cutting disc 502 and a first telescopic machine 503, the cutting disc 502 is connected to the output head of the cutting motor 501, the first telescopic machine 503 controls the cutting motor 501 to move toward the direction of the wire trough, the above setting is not limiting, the first telescopic machine 503 can be various telescopic machines such as a cylinder, a hydraulic cylinder, a telescopic motor, etc., and the same applies to other telescopic machines hereinafter. A track can also be set at the end of the workbench 1 for easy collection.
[0033] With such arrangement, when in use, the uncut wire trough is first placed at the position of the feeding mechanism 2, and then the feeding mechanism 2 will send the wire trough to the position of the servo feeding mechanism 3, which will accurately feed the wire. The servo feeding mechanism 3 is controlled by an independent encoder, which accurately controls the wire trough to move to the required length to the position of the cutting mechanism 5, and then the pressing mechanism 4 will first press the wire trough, and then the cutting mechanism 5 will operate, and the cutting motor 501 will control the cutting disk 502 to rotate at high speed, and then the first telescopic machine 503 will move toward the pressed wire trough to cut it, so that the cut wire trough is the required size, and after cutting, the pressing mechanism 4 will release the wire trough, and the servo feeding mechanism 3 will control the movement of the wire trough again, and this can be repeated for a large number of cuts, with higher efficiency and more precise cutting.
[0034] Preferably, in this embodiment, the pressing mechanism 4 includes an upper clamping plate 401, a lower clamping plate 402 and a second telescopic machine 403, and the second telescopic machine 403 controls the upper clamping plate 401 and the lower clamping plate 402 to approach each other, and the positions of the upper clamping plate 401 and the lower clamping plate 402 corresponding to the cutting disk 502 are provided with cutting grooves 404 adapted thereto.
[0035] With such arrangement, after the wire trough moves to this position, the second telescopic machine 403 will control the upper clamping plate 401 and the lower clamping plate 402 to move toward each other until the wire trough is clamped. This makes cutting more stable and has a simple structure. The cutting groove 404 allows the cutting disc 502 to pass through without interfering with the cutting behavior.
[0036] Preferably, in this embodiment, two second telescopic machines 403 are provided, and one second telescopic machine 403 is connected to each of the upper clamping plate 401 and the lower clamping plate 402. The above setting is not limiting, and the two second telescopic machines 403 can use different styles according to actual needs.
[0037] With such arrangement, the initial positions of the upper clamping plate 401 and the lower clamping plate 402 will be far away from the wire groove, and will not interfere with the movement of the wire groove until they are clamped during cutting.
[0038] Preferably, in this embodiment, the servo feeding mechanism 3 includes a driving motor 301 and a driving wheel 302. The driving motor 301 drives the driving wheel 302 to rotate on the wire groove. The above setting is not limiting. The servo feeding mechanism 3 can also be provided with a driven wheel. A synchronous belt is arranged outside the driven wheel and the driving wheel 302. The wire groove is conveyed by the synchronous belt, and the conveying is more stable and accurate.
[0039] With such arrangement, the driving motor 301 drives the driving wheel 302 to roll on the wire groove, thereby achieving the purpose of conveying the wire groove, and the structure is simple.
[0040] Preferably, in this embodiment, the servo feeding mechanism 3 also includes a top pressure plate 303 and a third telescopic machine 304. The third telescopic machine 304 controls the top pressure plate 303 to move toward the driving wheel 302 below the driving wheel 302. A plurality of rolling wheels 3031 are provided on the side of the top pressure plate 303 facing the driving wheel 302.
[0041] With this arrangement, after the wire trough moves to this position, the third telescopic machine 304 will push the top pressure plate 303 to move toward the wire trough until the rolling wheel 3031 presses the wire trough. The rolling wheel 3031 and the driving wheel 302 cooperate to clamp the wire trough for movement, with low friction and smoother conveying process.
[0042] Preferably, in this embodiment, the servo feeding mechanism 3 also includes a guide plate 305 and a guide wheel 306, and the guide wheel 306 is located above the guide plate 305. The top surface height of the guide plate 305 is higher than the top surface height of the top pressure plate 303. The above setting is not limiting, and rollers can also be set on both sides of the guide plate 305 to laterally position the wire groove.
[0043] With such arrangement, the wire groove transported by the loading mechanism 2 to the servo feeding mechanism 3 will first be inserted between the guide plate 305 and the guide wheel 306, which will play a guiding and stabilizing role therefor.
[0044] Preferably, in this embodiment, the cutting mechanism 5 also includes a dust cover 504 and a waste collection cover 505. The dust cover 504 is located at the cutting position on the workbench 1, and the waste collection cover 505 is sleeved outside the cutting disk 502. A waste outlet 5051 is provided at the bottom of the waste collection cover 505. The above setting is not limiting. A dust suction port can be provided outside the dust cover 504 to connect a vacuum cleaner to further avoid dust splashing.
[0045] In this arrangement, the dust cover 504 can prevent material from splashing during cutting, while the waste collection cover 505 can collect fallen waste to prevent it from falling to various locations of the equipment and affecting the operation of other parts. A waste bucket can be placed under the waste outlet 5051 at the bottom to collect waste for easy cleaning.
[0046] Preferably, in this embodiment, the feeding mechanism 2 includes a feeding platform 201 , a fourth telescopic machine 202 and a push plate 203 , and the fourth telescopic machine 202 controls the push plate 203 to move on the feeding platform 201 toward the servo feeding mechanism 3 .
[0047] With such arrangement, the wire trough will be placed on the loading platform 201. During transportation, the fourth telescopic machine 202 controls the push plate 203 to push the wire trough at the tail of the wire trough, and pushes the wire trough to the servo feeding mechanism 3. After its head enters, there is no need to continue pushing, and the structure is simple.
[0048] Preferably, in this embodiment, the loading mechanism 2 also includes a conveyor belt 204, the loading platform 201 is provided with a conveying groove 2011, the conveyor belt 204 is located in the conveying groove 2011, the loading platform 201 is provided with a baffle 2012, the conveyor belt 204 is transported in the direction of the baffle 2012, and the push plate 203 is located on the side of the baffle 2012 facing the conveyor belt 204.
[0049] With such an arrangement, a large number of wire grooves can be placed on the loading platform 201. After one wire groove is completely cut, the conveyor belt 204 in the conveying groove 2011 will transport the adjacent second wire groove to the position of the baffle 2012, and the baffle 2012 will again transport the second wire groove to the position of the servo feeding mechanism 3, which is more efficient.
[0050] Preferably, the feeding mechanism 2 also includes an adjusting motor 205, a connecting rod 206 and a worm gear lift 207. Four worm gear lifts 207 are provided, and the four worm gear lifts 207 are respectively arranged at the bottom of the four corners of the feeding platform 201. A plurality of connecting rods 206 are provided, and the adjusting motor 205 relies on a plurality of connecting rods 206 to connect the four worm gear lifts 207. The above setting is not limiting, and other lifting structures may also be used.
[0051] With such an arrangement, the height of the entire loading platform 201 can be changed by the worm gear lift 207, so as to adapt to wire troughs of various heights and sizes so that they can be inserted in the same position. By using an adjusting motor 205 in conjunction with a number of connecting rods 206, four worm gear lifts 207 can be driven to rise to the same height at the same time, thus avoiding tilting and having a simple structure.
[0052] Although the present invention has been described in detail with reference to the aforementioned embodiments, the protection scope of the present invention is not limited thereto, and any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed by the present invention according to the technical solution and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A custom length automatic cutting machine for cable ducts, characterized by: It includes a workbench, a loading mechanism, a servo feeding mechanism, a pressing mechanism and a cutting mechanism, wherein the servo feeding mechanism, the pressing mechanism and the cutting mechanism are located on the workbench, the loading mechanism transports the wire trough to the position of the servo feeding mechanism, the servo feeding mechanism transports the wire trough to the position of the cutting mechanism, the pressing mechanism presses the wire trough moved to the position of the cutting mechanism, the cutting mechanism includes a cutting motor, a cutting disc and a first telescopic machine, the cutting disc is connected to the output head of the cutting motor, and the first telescopic machine controls the cutting motor to move toward the direction of the wire trough.
2. The automatic cutting machine for customizing the length of a cable duct according to claim 1, characterized in that: The material pressing mechanism includes an upper clamping plate, a lower clamping plate and a second telescopic machine, the second telescopic machine controls the upper clamping plate and the lower clamping plate to approach each other, and the positions of the upper clamping plate and the lower clamping plate corresponding to the cutting disk are provided with cutting grooves adapted thereto.
3. The automatic cutting machine for customizing the length of a cable duct according to claim 2, characterized in that: The second telescopic machines are provided with two, and one second telescopic machine is connected to the upper clamping plate and the lower clamping plate respectively.
4. The automatic cutting machine for customizing the length of a cable duct according to claim 1, characterized in that: The servo feeding mechanism comprises a driving motor and a driving wheel, and the driving motor drives the driving wheel to rotate on the wire groove.
5. The automatic cutting machine for customizing the length of a cable duct according to claim 4, characterized in that: The servo feeding mechanism also includes a top pressure plate and a third telescopic machine. The third telescopic machine controls the top pressure plate to move toward the driving wheel below the driving wheel. A plurality of rolling wheels are provided on the side of the top pressure plate facing the driving wheel.
6. The automatic cutting machine for customizing the length of a cable duct according to claim 5, characterized in that: The servo feeding mechanism also includes a guide plate and a guide wheel, wherein the guide wheel is located above the guide plate, and the top surface height of the guide plate is higher than the top surface height of the top pressure plate.
7. The automatic cutting machine for customizing the length of a cable duct according to claim 1, characterized in that: The cutting mechanism also includes a dust cover and a waste collection cover. The dust cover is located at the cutting position on the workbench, the waste collection cover is sleeved outside the cutting disc, and a waste outlet is provided at the bottom of the waste collection cover.
8. The automatic cutting machine for customizing the length of a cable duct according to claim 1, characterized in that: The feeding mechanism comprises a feeding platform, a fourth telescopic machine and a push plate, and the fourth telescopic machine controls the push plate to move on the feeding platform toward the servo feeding mechanism.
9. The automatic cutting machine for customizing the length of a cable duct according to claim 8, characterized in that: The feeding mechanism also includes a conveyor belt, the feeding platform is provided with a conveyor trough, the conveyor belt is located in the conveyor trough, the feeding platform is provided with a baffle, the conveyor belt is transported toward the baffle, and the push plate is located on the side of the baffle facing the conveyor belt.
10. The automatic cutting machine for customizing the length of a cable duct according to claim 8, characterized in that: The feeding mechanism also includes an adjusting motor, a connecting rod and a worm gear lift. There are four worm gear lifts, which are respectively arranged at the bottom of the four corners of the feeding platform. There are several connecting rods, and the adjusting motor relies on the several connecting rods to connect the four worm gear lifts.
Citation Information
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