Plate unit hanging bracket

By designing a plate unit hanger that includes the main hanger, positioning plate, connecting shaft, rotating beam and hoisting shaft, the problems of low efficiency and safety hazards of plate unit lifting and assembly are solved, and a more efficient and safe lifting process is achieved. .

CN222293376UActive Publication Date: 2025-01-03SHANGHAI ZHENHUA HEAVY IND
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Patent Information

Application Number
CN202323558466.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-26
Publication Date
2025-01-03
Estimated Expiration
2033-12-26

AI Technical Summary

Technical Problem

In the prior art, the plate unit has low efficiency in lifting and disassembly, and the free edges are easily damaged and there are safety hazards.

Method used

A plate unit hanger including main hanger, positioning plate, connecting shaft, rotating beam and hoisting shaft is designed. Through the frame structure, limit block, rubber bearing and rotating beam, the lifting efficiency is improved and safety is enhanced. .

Benefits of technology

It improves lifting efficiency, protects the plate units, reduces operating risks, and makes the production process of the shore bridge beams safer and more efficient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a plate unit hanging bracket which comprises a main hanging bracket body, positioning plates, a connecting shaft, a rotating beam and a hanging shaft, the main hanging bracket body is of a frame structure, the rotating beam is connected with a first end cross beam of the main hanging bracket body through the connecting shaft, the positioning plates are installed on the upper end faces of the two side ends of a second end cross beam of the main hanging bracket body, and the connecting shaft is connected with the rotating beam. The hoisting shafts are mounted on the outer sides of the end parts of the two sides of the second end cross beam of the main hoisting frame; and the positioning plates are used for fixing the relative positions of the hoisting shafts and the main hoisting frame. According to the plate unit hanging bracket, the hanging efficiency is improved, meanwhile, the plate unit can be effectively protected, the operation risk is reduced, and the manufacturing process of a quay crane girder is safer and more efficient.
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Description

Technical Field

[0001] The utility model relates to the field of process manufacturing, in particular to a plate unit hanger. Background Art

[0002] In the production process of quay crane beams, the hoisting and transportation of plate units is an important link. In order to improve efficiency and ensure safety during operation, the mode of using workshop cranes and steel plate hooks for loading and unloading has been used for many years.

[0003] Although this approach achieves its goals to some extent, it still has some significant disadvantages.

[0004] First, this loading and unloading method is inefficient. Each loading and unloading process requires the use of a steel plate hook to lift the plate unit onto the container truck. Then it is transported to the designated location and unloaded using a steel plate hook. This process is not only cumbersome, but also takes a long time, which seriously affects production efficiency.

[0005] Secondly, the free edge of the plate unit is easily damaged during operation in this way. Due to the impact and friction of the steel hook during the lifting process, the edge of the plate unit is often damaged, thereby reducing the quality of the product.

[0006] More importantly, this kind of multiple lifting operations have certain safety hazards. Each lifting process requires precise operation and close cooperation. Any mistake may cause an accident and bring serious safety risks to the operator.

[0007] In view of the above-mentioned problems, the inventor of the present application designed a plate unit hanger in order to overcome the above-mentioned technical problems. Utility Model Content

[0008] The technical problem to be solved by the utility model is to provide a plate unit hanger in order to overcome the defects of the prior art such as low lifting and disassembly efficiency of the plate unit, easy damage to the free edge, and potential safety hazards.

[0009] The utility model solves the above technical problems through the following technical solutions:

[0010] A plate unit hanger, characterized in that the plate unit hanger includes: a main hanger, a positioning plate, a connecting shaft, a rotating beam and a lifting shaft, the main hanger is a frame structure, the rotating beam is connected to the first end beam of the main hanger through the connecting shaft, the positioning plate is installed on the upper end surfaces of the two side ends of the second end beam of the main hanger, the lifting shaft is installed on the outer sides of the two side ends of the second end beam of the main hanger, and the positioning plate is used to fix the relative position of the lifting shaft and the main hanger.

[0011] According to one embodiment of the utility model, the main hanger includes: a trapezoidal frame, a first pad and a limit block, the first pad is installed on the upper end surface of the second end beam of the trapezoidal frame, the limit block is installed on the front side end surface of the first end beam of the trapezoidal frame, and the width of the first end beam is smaller than the width of the second end beam.

[0012] According to an embodiment of the utility model, the main hanger further comprises a fork cantilever beam, wherein the fork cantilever beam is installed between the two side beams of the trapezoidal frame and is parallel to the first end cross beam and the second end cross beam.

[0013] According to an embodiment of the utility model, the main hanger also includes a first grid rubber support, which is installed at the outer edges of the two side beams of the trapezoidal frame to increase the friction coefficient between the hanger and the transfer container truck.

[0014] According to one embodiment of the utility model, lifting shaft limiting slots are respectively opened on the upper end surfaces of the two side ends of the second end cross beam, and the two side ends of the second end cross beam are respectively installed with first lifting shaft limiting plates, which match the positioning plates.

[0015] According to an embodiment of the utility model, the connecting shaft includes a main shaft, a shaft sleeve and a shaft clamping plate, the shaft sleeve is sleeved on the outside of the main shaft, and the shaft clamping plate is fixed to one end of the main shaft.

[0016] According to an embodiment of the utility model, the connecting shaft further comprises a guide plate and an anti-wear spacer, the guide plate is installed on the outside of the sleeve, and the anti-wear spacer is installed on the other end of the main shaft.

[0017] According to an embodiment of the utility model, the rotating beam comprises a profile beam, a main hanger limit block track plate, a connecting shaft guide plate, a second pad and a connecting shaft limit plate, the main hanger limit block track plate is installed on one side of the profile beam, and the second pad is installed on the upper end surface of the profile beam;

[0018] A connecting hole is provided on the profile beam, the connecting shaft guide plate is installed at one end of the connecting hole, and the connecting shaft limiting plate is installed at the other end of the connecting hole.

[0019] According to an embodiment of the utility model, second lifting shaft limit plates are installed at both ends of the profile beam, and a second grid rubber support is arranged at the bottom outer edge of the profile beam.

[0020] According to one embodiment of the utility model, the hoisting shaft includes a hoisting main shaft, an anti-slip baffle and an anti-wear tube, the hoisting main shaft is installed at the first hoisting shaft limit plate and the second hoisting shaft limit plate, the anti-slip baffle is installed on the outer end of the hoisting main shaft, and the anti-wear tube is installed on the upper part of the hoisting main shaft.

[0021] The positive and progressive effects of the utility model are:

[0022] The plate unit hanger of the utility model not only improves the lifting efficiency, but also can effectively protect the plate unit, reduce the operation risk, and make the manufacturing process of the quay crane beam safer and more efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The above and other features, properties and advantages of the present invention will become more apparent through the following description in conjunction with the accompanying drawings and embodiments, in which the same reference numerals always represent the same features, wherein:

[0024] Figure 1 It is a structural schematic diagram of the panel unit hoisting of the utility model.

[0025] Figure 2 for Figure 1 Enlarged view of part A.

[0026] Figure 3 for Figure 1 Magnified view of part B.

[0027] Figure 4 It is a structural schematic diagram of the main hanger in the panel unit hoisting of the utility model.

[0028] Figure 5 It is an axial cross-sectional view of the connecting shaft in the hoisting of the plate unit of the utility model.

[0029] Figure 6 The structure of the rotating beam in the panel unit hoisting of the utility model is shown in FIG. Figure 1 .

[0030] Figure 7 The structure of the rotating beam in the panel unit hoisting of the utility model is shown in FIG. Figure 2 .

[0031] Figure 8 It is a schematic diagram of the rotation of the rotating beam in the hoisting of the plate unit of the utility model.

[0032] Fig. 9 It is a structural schematic diagram of the hoisting shaft in the hoisting of the plate unit of the utility model.

[0033] Fig.10 It is a schematic diagram of lifting and shoveling the plate unit to the web attachment to be lifted and transported during the plate unit lifting of the utility model.

[0034] Fig.11 It is a schematic diagram of hoisting a panel unit onto a panel unit hanger during the panel unit hoisting of the utility model.

[0035] Fig.12 It is a schematic diagram of the overall transportation of the load plate unit hanger during the plate unit hoisting of the utility model.

[0036] [Reference Signs]

[0037] Main hanger 10

[0038] Positioning plate 20

[0039] Connecting shaft 30

[0040] Rotating beam 40

[0041] Lifting shaft 50

[0042] Ladder frame 11

[0043] First pad 12

[0044] Limit block 13

[0045] First end cross beam 111

[0046] The second end beam 112

[0047] Fork cantilever beam 14

[0048] Side beam 113

[0049] First grid rubber support 15

[0050] Lifting shaft limit slot 16

[0051] The first lifting shaft limit plate 17

[0052] Spindle 31

[0053] Bushing 32

[0054] Card shaft plate 33

[0055] Guide plate 34

[0056] Anti-wear spacer 35

[0057] The third grid rubber support 36

[0058] Profile beam 41

[0059] Main hanger limit block track plate 42

[0060] Connecting shaft guide plate 43

[0061] Second pad 44

[0062] Connecting shaft limit plate 45

[0063] Connection hole 411

[0064] Second hoisting shaft limit plate 46

[0065] Second grid rubber support 47

[0066] Lifting spindle 51

[0067] Anti-drop baffle 52

[0068] Anti-wear pipe 53

[0069] Plate unit hanger 100

[0070] Forklift shovel tooth 200

[0071] Lifting equipment 300

[0072] Plate unit 400

[0073] Container Truck 500 DETAILED DESCRIPTION

[0074] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0075] Embodiments of the present invention will now be described in detail with reference to the accompanying drawings.Preferred embodiments of the present invention will now be described in detail, examples of which are shown in the accompanying drawings.Where possible, the same reference numerals will be used throughout the drawings to represent the same or similar parts.

[0076] In addition, although the terms used in the present invention are selected from well-known and commonly used terms, some terms mentioned in the specification of the present invention may be selected by the applicant at his or her discretion, and their detailed meanings are explained in the relevant parts of the description of this article.

[0077] Furthermore, it is required that the present invention be understood not only by the actual terms used but also by the meanings contained in each term.

[0078] Figure 1 It is a structural schematic diagram of the panel unit hoisting of the utility model. Figure 2 for Figure 1 Enlarged view of part A. Figure 3 for Figure 1 Magnified view of part B.

[0079] like Figures 1 to 3As shown, the utility model discloses a plate unit hanger, which includes: a main hanger 10, a positioning plate 20, a connecting shaft 30, a rotating beam 40 and a hanging shaft 50. The main hanger 10 is a frame structure, and the rotating beam 40 is connected to the first end beam of the main hanger 10 through the connecting shaft 30. The positioning plate 20 is installed on the upper end surface of the two side ends of the second end beam of the main hanger 10, and the hanging shaft 50 is installed on the outer side of the two side ends of the second end beam of the main hanger 10. The positioning plate 20 is used to fix the relative position of the hanging shaft 50 and the main hanger 10.

[0080] Figure 4 It is a structural schematic diagram of the main hanger in the panel unit hoisting of the utility model.

[0081] like Figure 4 As shown, preferably, the main hanger 10 comprises: a ladder frame 11, a first pad 12 and a stopper 13. The first pad 12 is mounted on the upper end surface of the second end cross beam 112 of the ladder frame 11, and the stopper 13 is mounted on the front side end surface of the first end cross beam 111 of the ladder frame 11, and the width of the first end cross beam 111 is smaller than the width of the second end cross beam 112.

[0082] Further preferably, the main hanger 10 further includes a fork cantilever beam 14 , which is installed between the two side beams 113 of the trapezoidal frame 11 and is parallel to the first end cross beam 111 and the second end cross beam 112 .

[0083] The main hanger 10 also includes a first grid rubber support 15, which is installed at the outer edges of the two side beams 113 of the trapezoidal frame 11 to increase the friction coefficient between the hanger and the transfer container truck.

[0084] Further preferably, a lifting shaft limiting slot 16 is respectively opened on the upper end surface of both side ends of the second end cross beam 112, and a first lifting shaft limiting plate 17 is respectively installed on both side ends of the second end cross beam 112 to match with the positioning plate 20.

[0085] In the structure of the main hanger 10, the first pad 12 is used to make the web bear force at the supporting point, reducing the wear of the main frame of the hanger. The trapezoidal frame 11 is used to stabilize the overall structure of the hanger and enhance the pressure resistance. The hoisting shaft limit slot 16 and the first hoisting shaft limit plate 17 are used in conjunction with the positioning plate to fix the relative position of the hoisting shaft and the main hanger.

[0086] The use of the limit block 13 in conjunction with the limit groove on the rotating beam can limit the rotation angle of the rotating beam. The use of the fork cantilever beam 14 can not only enhance the stability of the main structure, but also expand the contact area between the hanger and the forklift, making the transfer process safe and stable. The use of the first grid rubber support 15 can increase the friction coefficient between the hanger and the transfer truck to prevent the hanger from slipping.

[0087] Figure 5 It is an axial cross-sectional view of the connecting shaft in the hoisting of the plate unit of the utility model.

[0088] like Figure 5 As shown, preferably, the connecting shaft 30 includes a main shaft 31 , a shaft sleeve 32 and a shaft clamping plate 33 , the shaft sleeve 32 is sleeved on the outside of the main shaft 31 , and the shaft clamping plate 33 is fixed to one end of the main shaft 31 .

[0089] Furthermore, the connecting shaft 30 further comprises a guide plate 34 and an anti-wear spacer 35. The guide plate 34 is mounted on the outside of the shaft sleeve 32, and the anti-wear spacer 35 is mounted on the other end of the main shaft 31. A third grid rubber support 36 is also provided on the outer side of the connecting shaft 30.

[0090] In the structure of the above-mentioned connecting shaft 30, the use of a shaft sleeve 32 and a replaceable anti-wear spacer 35 can reduce the wear of the main shaft and facilitate maintenance. The use of a clamping plate 33 can limit the connecting shaft 30 to prevent axial movement. The use of a guide plate 34 can prevent the tangential force generated by the hanger rotating beam 40 during the rotation process from being concentrated on the main shaft 31 of the connecting shaft 30. The function of the connecting shaft 30 is to connect the main hanger 10 and the rotating beam 40. Figure 5 shown.

[0091] Figure 6 The structure of the rotating beam in the panel unit hoisting of the utility model is shown in FIG. Figure 1 . Figure 7 The structure of the rotating beam in the panel unit hoisting of the utility model is shown in FIG. Figure 2 . Figure 8 It is a schematic diagram of the rotation of the rotating beam in the hoisting of the plate unit of the utility model.

[0092] like Figures 6 to 8 As shown, preferably, the rotating beam 40 includes a profile beam 41, a main hanger limit block track plate 42, a connecting shaft guide plate 43, a second pad 44 and a connecting shaft limit plate 45. The main hanger limit block track plate 42 is installed on one side of the profile beam 41, and the second pad 44 is installed on the upper end surface of the profile beam 41. A connecting hole 411 is opened on the profile beam 41, the connecting shaft guide plate 43 is installed at one end of the connecting hole 411, and the connecting shaft limit plate 45 is installed at the other end of the connecting hole 411.

[0093] Second hoisting shaft limiting plates 46 are also installed at both ends of the profile beam 41 , and a second grid rubber support 47 is also provided at the outer edge of the bottom of the profile beam 41 .

[0094] In the structure of the above-mentioned rotating beam 40, the function of the rotating beam 40 is to cooperate with the main hanger 10 and the connecting shaft 30 to rotate a certain angle during the hoisting process, increase the adjustable amount of the wire rope, reduce the difficulty of web hoisting, reduce the collision and extrusion of steel plates and hangers during the hoisting process, and ensure the quality of steel plate hoisting and transportation. Figure 7 shown.

[0095] Fig. 9 It is a structural schematic diagram of the hoisting shaft in the hoisting of the plate unit of the utility model.

[0096] like Fig. 9 As shown, the lifting shaft 50 includes a lifting main shaft 51, an anti-slip baffle 52 and an anti-wear tube 53. The lifting main shaft 51 is installed at the first lifting shaft limit plate 17 and the second lifting shaft limit plate 46, the anti-slip baffle 52 is installed on the outer end of the lifting main shaft 51, and the anti-wear tube 53 is installed on the upper part of the lifting main shaft 51.

[0097] In the structure of the above-mentioned hoisting shaft 50, the function of the hoisting shaft 50 is to provide a hoisting point for the hoisting wire rope, prevent the wire rope from falling off during the hoisting process, and reduce the wear of the wire rope.

[0098] Fig.10 It is a schematic diagram of lifting and shoveling the plate unit to the web attachment to be lifted and transported during the plate unit lifting of the utility model. Fig.11 It is a schematic diagram of hoisting a panel unit onto a panel unit hanger during the panel unit hoisting of the utility model. Fig.12 It is a schematic diagram of the overall transportation of the load plate unit hanger during the plate unit hoisting of the utility model.

[0099] like Figures 10 to 12 As shown, the operation process of hoisting the panel unit of the utility model includes:

[0100] 1. Selection of plate unit hanger

[0101] Select the panel unit hanger according to the panel unit specifications and operational requirements during lifting and transportation.

[0102] 2. Specific operation process of plate unit hanger

[0103] 1) According to the design drawing requirements, cut the material to make the panel unit hanger 100, and use a forklift to shovel the empty panel unit hanger (using the forklift shovel teeth 200) to the vicinity of the panel unit to be hoisted and transported, such as Fig.10 shown.

[0104] 2) Use the lifting equipment 300 to hang the "board unit 400" onto the board unit hanger 100, such as Fig.11 shown.

[0105] 3) The loaded plate unit hanger 100 is hoisted onto the container truck 500 as a whole, and is leveled with sleepers to complete the overall transfer. Fig.12 shown.

[0106] According to the above structural description, the plate unit hanger of the utility model has the following characteristics:

[0107] 1. The functions of the plate unit hanger can meet all the requirements of the "plate unit" during lifting and transportation;

[0108] Second, a main hanger is designed, through which all the mechanism parts related to the plate unit hanger can be installed and the plate unit can be transported;

[0109] 3. A rotating beam is designed, through which the uneven force of each lifting point can be adjusted during the lifting process. The force of the hanger structure is balanced by the rotating beam, which effectively reduces the force requirements of the main structure under heavy loads and effectively ensures the quality of steel plate lifting and transportation.

[0110] In summary, the plate unit hanger of the utility model not only improves the lifting efficiency, but also effectively protects the plate unit, reduces the operation risk, and makes the manufacturing process of the quay crane beam safer and more efficient.

[0111] For those skilled in the art, the above invention disclosure is only used as an example and does not constitute a limitation of the present application. Although not explicitly stated herein, those skilled in the art may make various modifications, improvements and amendments to the present application. Such modifications, improvements and amendments are suggested in the present application, so such modifications, improvements and amendments still belong to the spirit and scope of the exemplary implementation of the present application.

[0112] At the same time, the present application uses specific words to describe the embodiments of the present application. For example, "one embodiment", "an embodiment", and / or "some embodiments" refer to a certain feature, structure or characteristic related to at least one embodiment of the present application. Therefore, it should be emphasized and noted that "one embodiment" or "an embodiment" or "an alternative embodiment" mentioned twice or more in different positions in this specification does not necessarily refer to the same embodiment. In addition, some features, structures or characteristics in one or more embodiments of the present application can be appropriately combined.

[0113] Similarly, it should be noted that in order to simplify the description of the disclosure of this application and thus facilitate the understanding of one or more embodiments of the invention, in the foregoing description of the embodiments of this application, multiple features are sometimes grouped into one embodiment, drawing, or description thereof. However, this disclosure method does not mean that the subject matter of this application requires more features than those mentioned in the claims. In fact, the features of an embodiment are less than all the features of a single embodiment disclosed above.

[0114] Although the specific embodiments of the present invention are described above, those skilled in the art should understand that these are only examples, and the protection scope of the present invention is defined by the appended claims. Those skilled in the art may make various changes or modifications to these embodiments without departing from the principle and essence of the present invention, but these changes and modifications fall within the protection scope of the present invention.

Claims

1. A plate unit hanger, characterized in that: The plate unit hanger includes: a main hanger, a positioning plate, a connecting shaft, a rotating beam and a lifting shaft. The main hanger is a frame structure. The rotating beam is connected to the first end beam of the main hanger through the connecting shaft. The positioning plate is installed on the upper end surfaces of the two side ends of the second end beam of the main hanger. The lifting shaft is installed on the outer sides of the two side ends of the second end beam of the main hanger. The positioning plate is used to fix the relative position of the lifting shaft and the main hanger.

2. The panel unit hanger according to claim 1, characterized in that: The main hanger includes: a trapezoidal frame, a first pad and a limit block, the first pad is installed on the upper end surface of the second end beam of the trapezoidal frame, the limit block is installed on the front side end surface of the first end beam of the trapezoidal frame, and the width of the first end beam is smaller than the width of the second end beam.

3. The panel unit hanger according to claim 2, characterized in that: The main hanger also includes a fork cantilever beam, which is installed between the two side beams of the trapezoidal frame and is parallel to the first end cross beam and the second end cross beam.

4. The panel unit hanger according to claim 2, characterized in that: The main hanger also includes a first grid rubber support, which is installed at the outer edges of the two side beams of the trapezoidal frame to increase the friction coefficient between the hanger and the transfer container truck.

5. The panel unit hanger according to claim 2, characterized in that: The upper end surfaces of both side ends of the second end cross beam are respectively provided with hoisting shaft limiting slot holes, and the both side ends of the second end cross beam are respectively installed with first hoisting shaft limiting plates, which match with the positioning plates.

6. The panel unit hanger according to claim 1, characterized in that: The connecting shaft comprises a main shaft, a shaft sleeve and a shaft clamping plate. The shaft sleeve is sleeved on the outside of the main shaft, and the shaft clamping plate is fixed on one end of the main shaft.

7. The panel unit hanger according to claim 6, characterized in that: The connecting shaft further comprises a guide plate and an anti-wear spacer, wherein the guide plate is mounted on the outside of the shaft sleeve, and the anti-wear spacer is mounted on the other end of the main shaft.

8. The panel unit hanger according to claim 5, characterized in that: The rotating beam comprises a profile beam, a main hanger limit block track plate, a connecting shaft guide plate, a second pad plate and a connecting shaft limit plate, wherein the main hanger limit block track plate is installed on one side of the profile beam, and the second pad plate is installed on the upper end surface of the profile beam; A connecting hole is provided on the profile beam, the connecting shaft guide plate is installed at one end of the connecting hole, and the connecting shaft limiting plate is installed at the other end of the connecting hole.

9. The panel unit hanger according to claim 8, characterized in that: The two ends of the profile beam are also installed with second hoisting shaft limit plates, and the bottom outer edge of the profile beam is also provided with a second grid rubber support.

10. The panel unit hanger according to claim 9, characterized in that: The lifting shaft includes a lifting main shaft, an anti-slip baffle and an anti-wear tube. The lifting main shaft is installed at the first lifting shaft limit plate and the second lifting shaft limit plate. The anti-slip baffle is installed on the outer end of the lifting main shaft, and the anti-wear tube is installed on the upper part of the lifting main shaft.