Novel basalt fiber drawing device

Abstract

The utility model relates to a novel basalt fiber wire drawing device applied to the field of material processing, which comprises a filter plate, a melting funnel, an inter-disc connecting sheet, a matching conversion disc, a conversion bearing, a dredger and a diameter-changing leakage disc, in the wire drawing process, the matching conversion disc and the diameter-changing bearing are driven by rotating the peripheral inter-disc connecting sheet, and the diameter-changing leakage disc is driven by rotating the peripheral inter-disc connecting sheet; the diameter of basalt fibers is adjusted, the number of holes is changed, the problem that basalt fibers with different diameters are manufactured through the same device is solved, meanwhile, the dredger is adjusted to dredge blockage of wiredrawing holes by controlling a pull-down pulling sheet and a blocking fan blade, and the diameter of the wiredrawing holes can be adjusted to change the diameter of the wiredrawing holes. The device is simple in structure and convenient to operate, can be forcibly switched on and off in emergency, effectively solves the problem of non-uniform fiber diameter caused by blockage, improves the fiber production quality, can produce basalt fibers with various sizes and reduce the production cost, is suitable for production of fibers with various diameters, and is particularly suitable for a large-scale production environment.

Description

Technical Field

[0001] This utility model patent belongs to the field of material processing and is a new type of basalt fiber drawing device. Background Art

[0002] Basalt fiber is a new type of high-performance fiber material. It is a continuous fiber made by high-speed drawing of basalt stone through an alloy wire drawing plate. With excellent high temperature resistance, corrosion resistance, and high tensile strength, basalt fiber has been widely used in fiber reinforced composite materials, thermal insulation materials, and protection fields. The wire drawing device for producing basalt fiber cannot adjust the size and number of cavities well. To improve fiber quality and productivity, it is necessary to develop a basalt fiber production machine suitable for adjusting size and length for enterprises to use.

[0003] During the production process of basalt fiber drawing, drawing and stretching are required to enhance the strength and toughness of the fiber. The equipment for adjusting the voids in drawing includes a longitudinal moving device, a diameter-changing plate, a control unit and a forced dredging device. The diameter-changing plate can change the plate to leak basalt fibers of different diameters, improve production efficiency and save resources. The forced dredging device can be switched on and off in emergency under special circumstances to prevent the material from sticking to the machine during the drawing process.

[0004] The background technologies of basalt fiber production machinery mainly include wire drawing, safety monitoring, switch control and other aspects. Through continuous innovation and technological upgrading, production efficiency can be improved and the development of basalt fiber industry can be promoted. Utility Model Content

[0005] In view of the above-mentioned prior art, the problem to be solved by the present invention is how to produce basalt fibers of different sizes faster, while adding a dredging device and a forced switch to better control mechanical production.

[0006] In order to solve the above problems, the utility model provides a new type of basalt fiber drawing device. It includes a flange, the lower part of which is connected to a melting funnel and a filter plate, the melting funnel can quickly let the basalt in the molten state flow down, the filter plate can filter impurities, the lower part of the melting funnel is connected to a drawing adjustment component, the drawing adjustment component includes a matching conversion disk, a conversion disk, and a diameter-changing leakage disk, the three conversion disks are respectively fixedly connected to the central conversion bearing, and the three disks can be linked to each other to better convert the leakage holes. There will be an inter-disk connecting piece on the outside of all the leakage disks for fixing and protection, the conversion disk, the edge slot of which is fixed with a dredge, the upper part of the dredge is provided with a rebound rod, a spring and a rebound shell, the rebound shell is wrapped on the outside of the spring, the rebound rod is linked with the pull-down pull piece, and the activity of the dredge can be controlled.

[0007] As a further improvement of the present application, the melting funnel and the leak plate cooperate with each other to prevent unmelted basalt particles from further entering the device to block the leak holes and affect the wire drawing. The melting funnel can quickly allow the basalt in the molten state to flow down quickly.

[0008] As a further improvement of the present application, the wire drawing adjustment assembly includes a matching conversion disk, a diameter changing leakage disk and a conversion disk. These three conversion disks rotate in conjunction with the bearing to better complete the leakage hole conversion during the wire drawing of basalt fiber. There is an inter-disc connecting piece on the outer side of the whole to protect the internal components for stable operation.

[0009] As a further improvement of the present application, a rebound rod, a spring and a rebound housing are provided on the upper part of the dredger, the rebound housing is wrapped around the outside of the spring, and the rebound rod cooperates with the pull-down lever to control the movement of the dredger. When the basalt fiber is blocked, the spring of the dredger can rebound, so that the device can respond to various emergencies more smoothly.

[0010] The beneficial effects of the present invention are:

[0011] 1. Reduced flow resistance and improved wire drawing efficiency; the melting funnel and bushing technology is adopted. The funnel and bushing technology can make the molten basalt fiber flow more smoothly, saving production time and cost. This innovative technology not only greatly reduces production costs, but also ensures the safety of the production process, bringing a more stable and reliable operating environment to the production process.

[0012] 2. Quickly and conveniently change the fiber diameter; the diameter-adjustable diameter-changing leak plate technology is adopted. By rotating and adjusting the wire drawing leak plate, the holes of different diameters can be converted, thereby adjusting the final diameter of the drawn fiber. Fibers of different diameters are suitable for different application scenarios, so the design of linkage rotation conversion is adopted in the production process to increase the diversity of fiber specifications.

[0013] 3. Use the dredging technology to reduce downtime; when the fiber blocks the drain plate, the dredging device can quickly clean the fiber blockage, reducing downtime and improving production efficiency. Improve production continuity. The dredging device can clean the fiber blockage in time, maintain the normal operation of the device, and ensure the continuity and stability of production. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 It is a schematic cross-sectional view of the device of the utility model;

[0018] Figure 3 It is a schematic diagram of the internal structure of the utility model;

[0019] Figure 4 This is a schematic diagram of the bottom of the utility model;

[0020] Figure 5 This is a schematic diagram of the holes of the diameter-changing bushing of the utility model;

[0021] Figure 6 This is a schematic diagram of the utility model dredging device;

[0022] Figure 7 It is a schematic diagram of the interior of the rebound device of the utility model.

[0023] Description of the numbers in the figure:

[0024] 1. Flange, 2. Filter plate, 3. Melting funnel, 4. Matching conversion plate, 5. Screws, 6. Conversion bearing, 7. Inter-disc connecting piece, 8. Pull-down lever, 9. Blocking fan, 10. Clearer, 11. Chassis, 12. Diameter-changing leakage plate, 13. Rebounder housing, 14. Conversion plate, 15. Bearing fixing screws, 16. Spring, 17. Rebound rod. DETAILED DESCRIPTION

[0025] Two implementation modes of the present application are described in detail below with reference to the accompanying drawings.

[0026] The first implementation method:

[0027] Figure 1-5 A novel basalt fiber drawing device is shown, wherein the flange 1, filter plate 2 and melting funnel 3 are located at the top of the entire device and are rigidly connected thereto, the conversion bearing 6 is located inside the matching conversion disk 4 and the inter-disk connecting piece 7, the inter-disk connecting piece 7 is located outside the matching conversion disk 4, connected to the conversion disk 14 and the chassis 11, the blocking fan piece 9 is installed on the inter-disk connecting piece 7, the clearing device 10 is connected to the pull-down pull piece 8, the spring 16 and the rebound rod 17 are connected above the clearing device 10, the spring 16 and the rebound rod 17 are located inside the rebound device housing 13, the matching conversion disk 4, the conversion disk 14 and the diameter-changing leakage disk 12 are respectively connected to the conversion bearing 6 from top to bottom in sequence, and a bearing fixing screw 15 is installed at the bottom of the device.

[0028] In the above-mentioned novel basalt fiber drawing device, the filter plate 2 and the melting funnel 3 are connected, and the rotating bearing 6 is connected to three conversion disks, including the matching conversion disk 4, the conversion disk 14 and the diameter-changing leakage disk 12. The three-disk linkage can be realized. During the drawing process, by injecting molten basalt from the flange 1, the melting funnel 3 can quickly let the molten basalt flow down quickly, and the different types of leakage holes on the diameter-changing leakage disk 12 are converted by rotating the inter-disk connecting piece 7 outside the device, so as to realize the linkage with the matching conversion disk 4 and the conversion disk 14, save time, realize multi-disk adjustment, and thus improve the production specification diversity of basalt fiber.

[0029] The second implementation method:

[0030] Figure 1-7 Shown.

[0031] A rebound rod 17, a spring 16 and a rebound device shell 13 are provided on the upper part of the clearing device 10. The rebound device shell 13 is wrapped around the outside of the spring 16. There is a gap in the middle of the inter-disc connecting plate 7, and a pull-down pull piece 8 and a blocking fan piece 9 are provided. The clearing device 10 can be lowered by pulling the pull-down pull piece 8. When blockage occurs on the basalt fiber leakage plate, the clearing device 10 clears the leakage holes on the diameter-changing leakage disk 12, and can also perform forced switching to timely block the outflow of basalt fiber, thereby improving the stability and safety and reliability of the production process. The spring 16 and the rebound rod 17 are wrapped with the rebound device shell 13, which can perform a good protective role, thereby improving the basalt fiber drawing machine's ability to cope with various emergencies during the drawing process.

[0032] In view of current practical needs, the above-mentioned implementation mode adopted in this application is not limited to the scope of protection. Various changes made within the knowledge scope of technical personnel in this field without departing from the concept of this application still fall within the scope of protection of the present invention.

Claims

1. A new type of basalt fiber drawing device, characterized by: The device comprises a flange (1), a filter plate (2), a melting funnel (3), a matching conversion disk (4), screws (5), a conversion bearing (6), an inter-disk connecting plate (7), a pull-down pull plate (8), a blocking fan plate (9), a dredge (10), a bottom plate (11), a diameter-changing leakage disk (12), a rebounder housing (13), a conversion disk (14), a bearing fixing screw (15), a spring (16), and a rebound rod (17). The flange (1), the filter plate (2) and the melting funnel (3) are located at the top of the entire device and are rigidly connected thereto. The conversion bearing (6) is located between the matching conversion disk (4) and The inter-disk connecting piece (7) is inside the inter-disk connecting piece (7), the inter-disk connecting piece (7) is located outside the matching conversion disk (4), connected to the conversion disk (14) and the chassis (11), the blocking fan piece (9) is installed on the inter-disk connecting piece (7), the dredger (10) is connected to the pull-down pull piece (8), the spring (16) and the rebound rod (17) are connected above the dredger (10), the spring (16) and the rebound rod (17) are located inside the rebounder housing (13), and the matching conversion disk (4), the conversion disk (14) and the diameter-changing leakage disk (12) are respectively connected to the conversion bearing (6) in sequence from top to bottom.

2. A novel basalt fiber drawing device as claimed in claim 1, characterized in that: The flange (1), filter plate (2) and melting funnel (3) are rigidly connected at the top of the entire device. The filter plate (2) is finely porous and is located inside the melting funnel (3) and rigidly connected thereto. The lower part of the melting funnel (3) is connected to a matching conversion disk (4) through a conversion bearing (6), thereby assisting in realizing the rapid conversion of the holes in the filter plate.

3. A novel basalt fiber drawing device as claimed in claim 1, characterized in that: The conversion bearing (6) is located between the matching conversion disk (4) and the melting funnel (3), and is fixedly connected to the matching conversion disk (4) and the melting funnel (3). The inter-disk connecting piece (7) is located on the outer layer of the entire device, and is respectively connected to the matching conversion disk (4), the conversion disk (14) and the diameter-changing leakage disk (12). The wrapping connection of the inter-disk connecting piece (7) can protect the internal device from running stably.

4. A novel basalt fiber drawing device as claimed in claim 1, characterized in that: The described dredge (10) is connected to a pull-down pull piece (8), and the pull-down pull piece (8) is connected to the dredge (10) inside the inter-disk connecting piece (7) to control the operation of the dredge (10). The spring (16) and the rebound rod (17) are fixedly connected above the dredge (10), and the rebound rod (17) is rigidly connected to the spring (16) to control the up and down movement range of the dredge (10). The spring (16) and the rebound rod (17) are located inside the rebound housing (13), and the rebound housing (13) is rigidly connected to the matching conversion disk (4) and can rotate and change.

5. A novel basalt fiber drawing device as claimed in claim 1, characterized in that: The matching conversion disk (4), conversion disk (14) and diameter-changing leakage disk (12) are respectively connected to the conversion bearing (6) from top to bottom in sequence, the dredger (10) is fixed in a special slot of the conversion disk (14), and the diameter-changing leakage disk (12) is rotated around the conversion bearing (6) to adjust the leakage hole diameter of the wire drawing.

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