Composite beam wet joint anti-corrosion component
By using enclosure shielding and strengthening the connection structure at the wet joints of the combined beams, bolt connections are reduced, and sealing is enhanced by pouring concrete and sealing, the problems of bolts are easily eroded and poor sealing effects in the prior art are solved. Higher connection strength and durability are achieved.
Patent Information
- Application Number
- CN202323342743.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-08
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2033-12-08
AI Technical Summary
The wet joint anti-corrosion components of existing building concrete composite beams increase the cost of bolt connection while increasing the strength of steel bars. The bolts are easily eroded and the sealing effect is reduced, resulting in cracking and corrosion at the wet joints.
The enclosure and reinforcement of the connector structure are adopted to reduce bolt connections, enhance the sealing of the wet joints by pouring concrete and seals, and a coating layer is formed using an aqueous resin curing agent at the connection to prevent corrosion.
It improves the connection strength and sealing of wet joints, prevents rainwater and corrosive media from entering, extends the service life of the component, reduces the risk of bolts, and improves the overall durability.
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Figure CN222295260U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a composite beam wet joint anti-corrosion component. Background Art
[0002] Wet joints refer to the joints where the prestressed concrete beams are prefabricated in blocks, cantilevered and assembled into long-span continuous beams, and the beams are connected into a whole using cast-in-place concrete. The steel bars in the wet joints are important components for transmitting the interface shear force so that the two are stressed as a whole. Existing anti-corrosion components for wet joints of building concrete composite beams are designed to improve the connection strength of steel bars and prevent cracking at wet joint connections. For example, the patent application number is CN202320780256.3, and the name is a anti-corrosion component for wet joints of building concrete composite beams, which includes a left concrete beam and a right concrete beam. A sealing mechanism is arranged on the outer side of the fixing bolt, and the sealing mechanism includes a fixing plate. A sealing cover is connected to the outer side of the clamping block away from the clamping groove, and cover plates are movably connected to the two ends of the sealing cover. A clamping component is arranged on both sides of the sealing cover, and the clamping component includes a limiting cylinder, and the limiting cylinder has two limiting blocks that are engaged and slidable inside. Although the sealing mechanism is arranged to fully protect the fixing bolts and enhance the sealing effect of the wet joints, the sealing mechanism needs to be installed on the end faces of the bolted connections, which increases the corresponding costs.
[0003] Therefore, in view of this, the inventor has studied and improved the existing structure and deficiencies, and provided a composite beam wet joint anti-corrosion component, which adopts different structures in order to achieve a more practical purpose. Utility Model Content
[0004] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a composite beam wet joint anti-corrosion component, which reduces bolt connections while improving the connection strength and connection firmness between the wet joint and the concrete beam, while strengthening the sealing of the wet joint to prevent rainwater or corrosive media from entering, protecting the wet joint and improving the durability of the component.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a composite beam wet joint anti-corrosion component, comprising a left concrete beam and a right concrete beam, a wet joint is arranged between the left concrete beam and the right concrete beam, a protective shielding piece is arranged around the wet joint, a pouring port is opened at the upper end of the protective shielding piece, the pouring port is used to pour concrete into the wet joint, a reinforcing connector is arranged inside the protective shielding piece, and the reinforcing connector is used to connect the left concrete beam and the right concrete beam.
[0006] Furthermore, the end faces of the left concrete beam and the right concrete beam facing the wet joint are provided with grooves, the beam reinforcement is exposed at the center of the groove and the beam reinforcement extends to the wet joint and is connected to the reinforcing connector, the lower end faces of the grooves are provided with rectangular through holes, the upper end faces are provided with multiple through holes and the through holes are distributed close to adjacent beam reinforcements.
[0007] Furthermore, the enclosure shielding component includes a bottom plate arranged at the bottom of the wet joint, a top plate arranged on the top plate, and a front panel and a rear panel connecting the top plate and the bottom plate. The bottom plate is provided with protrusions corresponding to the rectangular through holes, and the protrusions are provided with threaded holes corresponding to the through holes. The upper ends of the vertical steel bars are connected to the threaded holes and pass through the through holes to be connected to the top plate. The top plate is provided with sealing members corresponding to the vertical through holes.
[0008] Furthermore, the front and rear sides of the bottom plate are provided with guide blocks and card slots, the front and rear sides of the top plate are provided with guide blocks and card slots, the front and rear sides of the top plate are provided with baffles corresponding to the guide blocks and the baffles are provided with guide slots, the front panel and the rear panel are provided with vertical guide grooves facing the wet joint end faces for moving from bottom to top along the guide blocks to achieve splicing, the lower end faces of the vertical guide grooves are provided with sliding blocks, and the sliding blocks are engaged with the card slots.
[0009] Furthermore, the cross-section of the top plate is an isosceles trapezoid, and right-angle grooves are provided on both sides of the left side of the top plate. The right-angle grooves are provided with recessed holes corresponding to the vertical steel bars. A first through hole is provided at the bottom of the recessed hole and a sealing ring is provided in the first through hole. The recessed hole is filled with a sealing layer and poured with concrete, and the sealing member is arranged on the right-angle groove.
[0010] Furthermore, the sealing member includes a sealing block and an inclined baffle, the inclined baffle is fixed with the right-angle groove by screws to form a triangular through groove, and the sealing block is arranged in the triangular through groove.
[0011] Furthermore, the reinforcing connector includes a left steel plate and a right steel plate. The beam reinforcement of the left concrete beam passes through one end of the left steel plate and is connected to an anchor tenon. The beam reinforcement of the right concrete beam passes through one end of the left steel plate and is connected to an anchor tenon. Connecting bars pass through the left and right steel plates, and both ends of the connecting bars are connected to anchor tenons.
[0012] Furthermore, a coating layer is provided at the pouring port, and the material used in the coating layer is a water-based resin curing agent.
[0013] Beneficial effects:
[0014] 1. By setting up reinforcing connectors, the connection strength of the steel bars can be improved during use to prevent cracking at the wet joints due to insufficient connection strength, thereby preventing corrosion at the cracks and increasing the service life of the concrete beams.
[0015] 2. By setting up protective shielding parts, sealants and coating layers, the number of bolted connections is reduced, thereby preventing the exposed bolts from being severely corroded after long-term use, causing the bolts to loosen, resulting in external rainwater or other corrosive media to easily penetrate into the wet joints and cause cracks, reducing the use effect of the anti-corrosion components and ensuring that the wet joints of the concrete beams are sealed. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the anti-corrosion component of the wet joint of the composite beam;
[0017] Figure 2 Schematic diagram of disassembling the anti-corrosion components;
[0018] Figure 3 for Figure 2 A front view of
[0019] Figure 4 for Figure 2 Front cross-sectional view of .
[0020] 1. The left concrete beam; 2. The right concrete beam; 3. The wet joint; 4. The enclosure shield; 41. The bottom plate; 411. The guide block; 412. The slot; 42. The top plate; 421. The baffle; 422. The guide groove; 423. The right-angle groove; 424. The recessed hole; 425. The first through hole; 426. The sealing ring; 427. The sealing layer; 43. The front panel; 44. The rear panel; 45. The protrusion; 46. The threaded hole; 47. The vertical reinforcement; 48. The through hole; 5. The pouring port; 6. The reinforcing connector; 61. The left steel plate; 62. The right steel plate; 63. The anchoring tenon; 64. The connecting rib; 7. The groove; 8. The beam reinforcement; 9. The rectangular through hole; 10. The seal; 101. The sealing block; 102. The inclined baffle; 12. The vertical guide groove; 13. The sliding block; 14. The coating layer. DETAILED DESCRIPTION
[0021] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.
[0022] Refer to Figure 1-Figure 4As shown, the utility model provides an anti-corrosion component of a composite beam wet joint 3, comprising a left concrete beam 1 and a right concrete beam 2, a wet joint 3 is arranged between the left concrete beam 1 and the right concrete beam 2, a groove 7 is provided on the end faces of the left concrete beam 1 and the right concrete beam facing the wet joint 3, a beam reinforcement 8 is exposed at the center of the groove 7 and the beam reinforcement 8 extends to the wet joint 3 and is connected to a reinforcing connector 6, the reinforcing connector 6 comprises a left steel plate 61 and a right steel plate 62, the beam reinforcement 8 of the left concrete passes through one end of the left steel plate 61 and is connected to an anchor tenon 63, the beam reinforcement 8 of the right concrete beam 2 passes through one end of the left steel plate 61 and is connected to the anchor tenon 63, a connecting rib 64 is passed through between the left steel plate 61 and the right steel plate 62, and both ends of the connecting rib 64 are connected to anchor tenons 63. The connection between the wet joint 3 and the groove 7 and the provision of the reinforcing connector 6 help to enhance the strength of the wet joint 3, while improving the firmness of the connection between the left concrete beam 1, the right concrete beam 2 and the concrete of the wet joint 3, thereby ensuring the service life of the concrete beam. A protective shielding member 4 is provided on the periphery of the wet joint 3. The protective shielding member 4 is used for the construction of the pouring cavity of the wet joint 3 in the early stage and is also an anti-corrosion component for protecting the wet joint 3 in the later stage. A pouring port 5 is provided at the upper end of the protective shielding member 4 to facilitate the pouring of concrete through the pouring port 5 to shape the concrete, while improving the sealing of the wet joint 3. The protective shielding member 4 reduces the bolt connection, thereby preventing the exposed bolts from being severely eroded after long-term use, causing the bolts to loosen, resulting in external rainwater or other corrosive media easily penetrating into the wet joint 3 and cracking, reducing the use effect of the anti-corrosion component.
[0023] Refer to Figure 4 As shown, the lower end surface of the groove 7 is provided with a rectangular through hole 9, and the upper end surface is provided with a plurality of through holes 48, and the through holes 48 are all distributed close to the adjacent beam reinforcement 8. The enclosure shielding member 4 includes a bottom plate 41 arranged at the bottom of the wet joint 3, a top plate 42 arranged at the top, and a front panel 43 and a rear panel 44 connecting the top plate 42 and the bottom plate 41. The bottom plate 41 is provided with a protrusion 45 corresponding to the rectangular through hole 9, and the protrusion 45 is provided with a threaded hole 46 corresponding to the through hole 48. The threaded hole 46 is connected with a vertical reinforcement 47. The upper end of the vertical reinforcement 47 passes through the through hole 48 and is connected to the top plate 42. The vertical reinforcement 47 and the beam reinforcement 8 are in a cross-vertical relationship through steel wire bundling. The connection of the top plate 42 and the bottom plate 41 through the vertical reinforcement 47 strengthens the fit between the top plate 42, the bottom plate 41 and the left concrete beam 1 and the right concrete beam 2, which helps to completely seal the wet joint 3 and enhance the tightness of the connection between the structures, thereby improving the overall strength of the bridge.
[0024] Refer to Figure 4As shown, a seal 10 is provided on the top plate 42 corresponding to the vertical steel bar 47, the cross section of the top plate 42 is an isosceles trapezoid, right-angle grooves 423 are provided on the left and right sides of the top plate 42, and a concave hole 424 is provided on the right-angle groove 423 corresponding to the vertical steel bar 47, and a first through hole 425 is provided at the bottom of the concave hole 424 for the vertical steel bar 47 to pass through, and a sealing ring 426 is provided on the first through hole 425. The concave hole 424 is filled with a sealing layer 427 and poured concrete, and the seal 10 is arranged on the right-angle groove 423. The seal 10 includes a sealing block 101 and an inclined baffle 102. The sealing block 101 is placed on the right-angle groove 423 and fits with the right-angle groove 423. The inclined baffle 102 is fixed with the right-angle groove 423 by screws to form a triangular through groove to clamp the sealing block 101 in the triangular through groove, thereby further strengthening the sealing of the connection, thereby preventing external rainwater or other corrosive media from penetrating from the connection.
[0025] Refer to Figure 2 As shown, the front and rear sides of the bottom plate 41 are both provided with guide blocks 411 and card slots 412, the front and rear sides of the top plate 42 are extended with baffles 421 corresponding to the guide blocks 411, and the baffles 421 are provided with guide slots 422, the front panel 43 and the rear panel 44 are provided with vertical guide slots 12 moving from bottom to top along the guide blocks 411 to achieve splicing, and the lower end surface of the vertical guide slot 12 is provided with a sliding card block 13. When the upper ends of the front and rear panels 44 are engaged with the guide slots 422, the sliding card block 13 is pushed to engage with the card slots 412, and the guide blocks 411 and the guide slots are connected. Due to the setting of 422, the front and rear panels 44 cannot be disassembled horizontally but can only be disassembled vertically. The sliding block 13 is then cooperated with the card slot 412 to ensure the tight connection between the front and rear panels 44 and the bottom plate 41. The splicing connection reduces the connection between the front and rear panels 44 by bolts. In order to strengthen the sealing between the protective shielding member 4 and the concrete beam, sealing strips can also be embedded in the edges of the top plate 42, the bottom plate 41, the front panel 43 and the rear panel 44 that are in contact with the left concrete beam 1 or the right concrete beam 2 (since the sealing strip belongs to the prior art, it is not shown in the drawings).
[0026] The implementation principle of this embodiment is as follows: the beam reinforcement 8 of the left concrete beam 1 and the right concrete beam 2 are connected by the reinforcing connector 6, the front panel 43 and the rear panel 44 are spliced on the bottom plate 41 and connected by the sliding block 13 and the card slot 412, and then the projection 45 is aligned with the rectangular through hole 9, the vertical reinforcement 47 is passed through the through hole 48 and connected with the threaded hole 46, and then the vertical reinforcement 47 is tied with the beam reinforcement 8 by steel wire to achieve connection, and then concrete is poured in the wet joint 3. When the concrete is poured to the height of the steel plate, the top plate 42 is installed. The first through hole 425 on the top plate 42 is aligned with the vertical steel bar 47 to abut against the upper end of the wet joint 3, a sealing ring 426 is placed at the first through hole 425, and the sealing layer 427 and the concrete layer are filled in the recessed hole 424. Then, pouring is continued through the pouring port 5 on the top plate 42, or the top plate 42 is installed first and then poured uniformly through the pouring port 5, thereby completing the construction of concrete for the wet joint 3, and then the recessed hole 424 is sealed and blocked by the sealing member 10, and finally, a water-based resin curing agent is applied on the outer surface of the pouring port 5 to form a coating layer to complete the sealing of the pouring port 5.
[0027] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A composite beam wet joint anti-corrosion component, comprising a left concrete beam (1) and a right concrete beam (2), wherein a wet joint (3) is provided between the left concrete beam (1) and the right concrete beam (2), and characterized in that: A protective shielding member (4) is provided on the periphery of the wet joint (3); a pouring port (5) is provided at the upper end of the protective shielding member (4); the pouring port (5) is used for pouring concrete into the wet joint (3); a reinforcing connecting member (6) is provided inside the protective shielding member (4); the reinforcing connecting member (6) is used for connecting the left concrete beam (1) and the right concrete beam (2).
2. The composite beam wet joint anti-corrosion component according to claim 1, characterized in that: The end surfaces of the left concrete beam (1) and the right concrete beam (2) facing the wet joint (3) are both provided with grooves (7), a beam reinforcement (8) is exposed in the center of the groove (7), and the beam reinforcement (8) extends to the wet joint (3) and is connected to the reinforcing connector (6), a rectangular through hole (9) is provided on the lower end surface of the groove (7), and a plurality of through holes (48) are provided on the upper end surface, and the through holes (48) are distributed close to adjacent beam reinforcements (8).
3. The composite beam wet joint anti-corrosion component according to claim 2, characterized in that: The enclosure shielding member (4) comprises a bottom plate (41) arranged at the bottom of the wet joint (3), a top plate (42) arranged at the top, and a front panel (43) and a rear panel (44) connecting the top plate (42) and the bottom plate (41); a convex block (45) is provided on the bottom plate (41) corresponding to the rectangular through hole (9); a threaded hole (46) is provided on the convex block (45) corresponding to the through hole (48); a vertical steel bar (47) is connected to the threaded hole (46); the upper end of the vertical steel bar (47) passes through the through hole (48) and is connected to the top plate (42); and a sealing member (10) is provided on the top plate (42) corresponding to the vertical steel bar (47).
4. The composite beam wet joint anti-corrosion component according to claim 3, characterized in that: The front and rear sides of the bottom plate (41) are both provided with guide blocks (411) and clamping grooves (412); the front and rear sides of the top plate (42) are extended with baffles (421) corresponding to the guide blocks (411), and the baffles (421) are provided with guide grooves (422); the front panel (43) and the rear panel (44) are provided with vertical guide grooves (12) on the end faces facing the wet joint (3) for moving from bottom to top along the guide blocks (411) to achieve splicing; the lower end faces of the vertical guide grooves (12) are provided with sliding clamping blocks (13); and the sliding clamping blocks (13) and the clamping grooves (412) are mutually clamped.
5. The composite beam wet joint anti-corrosion component according to claim 4, characterized in that: The top plate (42) has an isosceles trapezoidal cross section. The left and right sides of the top plate (42) are both provided with right-angle grooves (423). The right-angle grooves (423) are provided with concave holes (424) corresponding to the vertical steel bars (47). The bottom of the concave holes (424) is provided with a first through hole (425) and the first through hole (425) is provided with a sealing ring (426). The concave holes (424) are filled with a sealing layer (427) and poured with concrete. The sealing member (10) is arranged on the right-angle grooves (423).
6. The composite beam wet joint anti-corrosion component according to claim 5, characterized in that: The sealing member (10) comprises a sealing block (101) and an inclined baffle (102); the inclined baffle (102) is fixed with a right-angle groove (423) by screws to form a triangular through groove; and the sealing block (101) is arranged in the triangular through groove.
7. The composite beam wet joint anti-corrosion component according to claim 6, characterized in that: The reinforcing connector (6) comprises a left steel plate (61) and a right steel plate (62); a beam reinforcement (8) of the left concrete beam (1) passes through one end of the left steel plate (61) and is connected to an anchor tenon (63); a beam reinforcement (8) of the right concrete beam (2) passes through one end of the left steel plate (61) and is connected to an anchor tenon (63); a connecting rib (64) passes through and connects the left steel plate (61) and the right steel plate (62); and both ends of the connecting rib (64) are connected to the anchor tenons (63).
8. The composite beam wet joint anti-corrosion component according to claim 7, characterized in that: A coating layer is provided at the pouring port (5), and the material used in the coating layer is a water-based resin curing agent.
Citation Information
Patent Citations
Wet joint anti-corrosion component for building concrete composite beam
CN219527319U
