Hydraulic tunnel tunneling device
By using support columns, slurry tanks and multiple driving mechanisms in hydraulic tunnel boring devices, the problems of hole collapse and insufficient driving force after drilling are solved, the stable fixation and effective propulsion of the hole wall are achieved, and the excavation device is improved security and practicality.
Patent Information
- Application Number
- CN202420030744.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-06
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-01-06
AI Technical Summary
The existing hydraulic tunnel boring device has a risk of collapse after drilling, and the driving force is insufficient, making it difficult to effectively move the drill bit.
A hydraulic tunnel boring device is designed, including a support column, a slurry tank, a drilling mechanism, a drive mechanism and a scraping mechanism. The slurry material is poured into the slurry chamber by a pumping pump to fix the hole wall through a one-way nozzle, and the double shaft is The motor drives the drive wheels and tracks to push the drill bit forward, and uses the scraping mechanism to scrape the flat hole wall to ensure drilling stability and propulsion force.
It effectively avoids the collapse of the hole wall, improves the stability and propulsion of the drilling hole, and ensures the stable movement and safety of the excavation device in the hole.
Smart Images

Figure CN222296222U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tunnel excavation, and more specifically to a hydraulic tunnel excavation device. Background Art
[0002] A hydraulic tunnel is a water passage dug in a mountain or underground. It can be used for irrigation, power generation, water supply, water discharge, water transfer, construction diversion and navigation. A tunnel with a free water surface is called an unpressured tunnel; a tunnel with a pressure that fills the entire cross-section and makes the tunnel wall bear a certain water pressure is called a pressurized tunnel. Coal and gas outbursts are prone to occur during the construction of water-bridge tunnels, which is rare in the construction of tunnels or tunnels of water conservancy, highways and railways under construction. Gas construction is risky but cannot stagnate or take up too much construction time. According to design requirements, gas control requires slurry stop walls, hole layout, drilling, gas extraction, effect inspection, grouting and sealing, advanced support, upper and lower steps and left and right staggered excavation of the lower step, system support, etc., among which excavation equipment is required for drilling.
[0003] After searching, the invention patent with announcement number CN105239920A discloses a peristaltic cable tunnel excavation device, which includes a chuck and a stepper motor for driving the chuck; the side wall of the chuck is evenly distributed with at least three claws in the circumferential direction; an arc-shaped top plate is installed at the end of each claw; an A base fixed on the top surface of the chuck, an A drive motor installed on the A base, an A reciprocating screw driven by the A drive motor, and a spiral excavation drill bit fixed on the top of the A reciprocating screw; the nut of the reciprocating screw A is fixedly connected to the A base; a B base fixed on the bottom surface of the chuck, a B drive motor installed on the B base, a B reciprocating screw driven by the B drive motor, and a spiral road-clearing drill bit fixed on the top of the B reciprocating screw; the spiral road-clearing drill bit and the spiral excavation drill bit are symmetrically arranged; the rotation directions of the A reciprocating screw and the B reciprocating screw are opposite; the drilling resistance is small and the drilling penetration is strong by adopting this scheme. However, the above patents have the following disadvantages: the hole has the risk of collapse after drilling, and the driving force provided by only two counter-rotating drill bits is not effective, which makes it inconvenient for the excavation device to move in the hole. Therefore, we propose a hydraulic tunnel excavation device. Utility Model Content
[0004] In view of the problems existing in the prior art, the utility model aims to provide a hydraulic tunnel excavation device.
[0005] In order to solve the above problems, the utility model adopts the following technical solutions:
[0006] A hydraulic tunnel excavation device comprises a support column and a slurry storage box, wherein a drilling mechanism is provided at the front of the support column, a plurality of driving mechanisms are provided at the side of the support column, a scraping mechanism is provided at the outer side of the support column, a slurry separation chamber is provided inside the support column, a plurality of one-way nozzles are fixedly installed at the outer side of the support column, one end of the one-way nozzle extends to the inner cavity of the slurry separation chamber, a slurry inlet groove is provided at the rear end of the support column, one end of the slurry inlet groove is communicated with the inner cavity of the slurry separation chamber, a slurry pump is fixedly installed on the top surface of the slurry storage box, and slurry guide pipes are respectively fixedly connected at both ends of the slurry pump, one end of the slurry guide pipe extends to the inner cavity of the slurry storage box, and one end of the other slurry guide pipe is movably sleeved into the inner cavity of the slurry inlet groove.
[0007] As a preferred solution of the utility model, the driving mechanism includes a second electric push rod fixedly mounted on the outside of the support column, the output end of the second electric push rod is fixedly connected to the support block, a dual-axis motor is fixedly mounted inside the support block, two output shafts of the dual-axis motor respectively extend to both sides of the support block and are fixedly sleeved with driving wheels, a rotating rod is rotatably connected to the support block, and driven wheels are fixedly sleeved at both ends of the rotating rod, and a crawler is transmission-connected between the driven wheel and the driving wheel.
[0008] As a preferred solution of the utility model, the drilling mechanism includes a first electric push rod fixedly installed inside the front end of the support column, the output end of the first electric push rod extends to the outside of the support column and is fixedly connected to a mounting box, a first servo motor is fixedly installed inside the mounting box, the output shaft of the first servo motor extends to the outside of the mounting box and is fixedly connected to a drill bit, and a rear piston sleeve is provided at the tail end of the drill bit, and the inner side surface of the rear piston sleeve is in contact with the outer side surface of the support column.
[0009] As a preferred solution of the utility model, the scraper mechanism includes a rotating groove opened on the outer side of the support column, the inner cavity of the rotating groove is provided with a transmission groove, the bottom of the transmission groove is provided with an installation groove, the inner cavity of the installation groove is fixedly installed with a second motor, the output shaft of the second motor is fixedly sleeved with a spur gear, the inner cavity of the rotating groove is movably sleeved with a swivel, the inner side surface of the swivel is provided with an inner gear ring, the end of the inner gear ring extends to the inner cavity of the transmission groove and meshes with the spur gear, and the outer side of the swivel is fixedly connected to a plurality of groups of support rods, and one end of the plurality of groups of support rods is fixedly connected to a scraper.
[0010] As a preferred solution of the utility model, a plurality of self-locking casters are fixedly mounted on the bottom of the slurry storage box.
[0011] As a preferred solution of the utility model, the side surface of the rotating ring is in contact with the inner wall of the rotating groove.
[0012] Compared with the prior art, the advantages of the present invention are:
[0013] (1) In the utility model, when the excavation device is pulled out of the hole after drilling, the slurry in the slurry storage box is introduced into the slurry separation chamber from the slurry guide pipe and the slurry inlet groove by a slurry pump, and the slurry in the slurry separation chamber is sprayed onto the hole wall from the one-way nozzle, so that the hole wall is strengthened and fixed by the slurry to avoid the collapse of the hole wall, which has good practicality.
[0014] (2) In the utility model, when drilling, the second electric push rod is used to drive the crawler to contact the hole wall, and the dual-axis motor is used to drive the driving wheel, crawler and driven wheel to rotate. The movement of the crawler on the hole wall pushes the support column and the drill bit forward to ensure the thrust of drilling. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a cross-sectional schematic diagram of the support column of the utility model;
[0017] Figure 3 It is a cross-sectional schematic diagram of the driving mechanism of the utility model;
[0018] Figure 4 This is a schematic diagram of the structure of the spur gear of the utility model;
[0019] Figure 5 For this utility model Figure 2 A is an enlarged schematic diagram.
[0020] Description of the numbers in the figure:
[0021] 1. Support column; 2. Slurry storage box; 3. Drilling mechanism; 4. Scraping mechanism; 5. Driving mechanism; 6. Slurry separation chamber; 7. One-way nozzle; 8. Slurry inlet groove; 9. Slurry extraction pump; 10. Slurry guide pipe; 11. Self-locking caster; 12. Second electric push rod; 13. Support block; 14. Double-axis motor; 15. Driving wheel; 16. Rotating rod; 17. Driven wheel; 18. Track; 19. Rotating groove; 20. Transmission groove; 21. Mounting groove; 22. Second motor; 23. Spur gear; 24. Rotating ring; 25. Internal gear ring; 26. Support rod; 27. Scraper; 28. First electric push rod; 29. Mounting box; 30. First servo motor; 31. Drill bit; 32. Rear piston sleeve. DETAILED DESCRIPTION
[0022] The following will clearly and completely describe the technical solutions in the embodiments of the utility model in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0024] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0025] Example:
[0026] See also Figure 1-5 A hydraulic tunnel excavation device comprises a support column 1 and a slurry storage box 2, a drilling mechanism 3 is arranged at the front of the support column 1, a plurality of driving mechanisms 5 are arranged at the side of the support column 1, a scraping mechanism 4 is arranged at the outside of the support column 1, a slurry separation chamber 6 is opened inside the support column 1, a plurality of one-way nozzles 7 are fixedly installed at the outside of the support column 1, one end of the one-way nozzle 7 extends to the inner cavity of the slurry separation chamber 6, a slurry inlet groove 8 is opened at the tail end of the support column 1, one end of the slurry inlet groove 8 is communicated with the inner cavity of the slurry separation chamber 6, a slurry pump 9 is fixedly installed on the top surface of the slurry storage box 2, and slurry guide pipes 10 are fixedly connected at both ends of the slurry pump 9, one end of one slurry guide pipe 10 extends to the inner cavity of the slurry storage box 2, and one end of the other slurry guide pipe 10 is movably sleeved to the inner cavity of the slurry inlet groove 8.
[0027] In this embodiment, the inner cavity of the slurry storage box 2 is preset with slurry, and the slurry has a certain adhesiveness.
[0028] For details, please refer to Figure 1 and Figure 3The driving mechanism 5 includes a second electric push rod 12 fixedly installed on the outside of the support column 1, the output end of the second electric push rod 12 is fixedly connected to the support block 13, and a dual-axis motor 14 is fixedly installed inside the support block 13. The two output shafts of the dual-axis motor 14 extend to both sides of the support block 13 and are fixedly sleeved with a driving wheel 15. A rotating rod 16 is rotatably connected to the support block 13, and driven wheels 17 are fixedly sleeved at both ends of the rotating rod 16. A crawler 18 is transmission-connected between the driven wheel 17 and the driving wheel 15.
[0029] In this embodiment, the dual-axis motor 14 is used to drive the driving wheel 15 to rotate, and the driving wheel 15 is used to drive the driven wheel 17 and the crawler 18 to rotate, thereby driving the drill bit 31 to feed forward for drilling.
[0030] For details, please refer to Figure 1 and Figure 2 The drilling mechanism 3 includes a first electric push rod 28 fixedly installed inside the front end of the support column 1, the output end of the first electric push rod 28 extends to the outside of the support column 1 and is fixedly connected to a mounting box 29, a first servo motor 30 is fixedly installed inside the mounting box 29, the output shaft of the first servo motor 30 extends to the outside of the mounting box 29 and is fixedly connected to a drill bit 31, a rear piston sleeve 32 is provided at the tail end of the drill bit 31, and the inner side surface of the rear piston sleeve 32 is in contact with the outer side surface of the support column 1.
[0031] In this embodiment, the rear piston sleeve 32 is sleeved on the outside of one end of the support column 1 , so as to protect the output end of the first electric push rod 28 .
[0032] For details, please refer to Figure 1 , Figure 4 and Figure 5 The scraper mechanism 4 includes a rotating groove 19 opened on the outer side of the support column 1, the inner cavity of the rotating groove 19 is provided with a transmission groove 20, the bottom of the transmission groove 20 is provided with a mounting groove 21, the inner cavity of the mounting groove 21 is fixedly installed with a second motor 22, the output shaft of the second motor 22 is fixedly sleeved with a spur gear 23, the inner cavity of the rotating groove 19 is movably sleeved with a swivel 24, the inner side surface of the swivel 24 is provided with an inner gear ring 25, the end of the inner gear ring 25 extends to the inner cavity of the transmission groove 20 and meshes with the spur gear 23, and the outer side of the swivel 24 is fixedly connected with multiple groups of support rods 26, and one end of the multiple groups of support rods 26 is fixedly connected with a scraper 27.
[0033] In this embodiment, the end surface of the scraper 27 is flush with the outer side surface of the rear piston sleeve 32 , ensuring that the scraper 27 can scrape the hole wall drilled by the drill bit 31 .
[0034] For details, please refer to Figure 1 A plurality of self-locking casters 11 are fixedly mounted on the bottom of the slurry storage box 2 .
[0035] In this embodiment, the slurry storage box 2 is moved by using self-locking casters 11.
[0036] For details, please refer to Figure 4 and Figure 5 The side surface of the rotating ring 24 is in contact with the inner wall of the rotating groove 19 .
[0037] In this embodiment, the inner wall of the rotating groove 19 is used to limit the rotating ring 24 to ensure that the rotating ring 24 rotates stably in the rotating groove 19 .
[0038] Working principle: when in use, first start the first servo motor 30 to drive the drill bit 31 to rotate, and start the first electric push rod 28 to drive the rotating drill bit 31 to extend and retract forward and backward, and use the rotating drill bit 31 to drill holes. After the drill bit 31 drills the hole and the crawler 18 on the side of the support column 1 extends into the hole, start the second electric push rod 12 to drive the support block 13 and the crawler 18 to move, so that the crawler 18 contacts the hole wall, start the dual-axis motor 14 to drive the driving wheel 15, the crawler 18 and the driven wheel 17 to rotate, and use the movement of the crawler 18 on the hole wall to push the device forward, and move the support column 1 to drive the slurry guide pipe 10 to extend into the hole from the outside;
[0039] After drilling, start the dual-axis motor 14 to drive the driving wheel 15, the crawler 18 and the driven wheel 17 to reverse, so that the crawler 18 drives the support column 1 to move in the opposite direction from the drilled hole. At this time, turn off the first servo motor 30 and the first electric push rod 28, start the second motor 22 to drive the spur gear 23 to rotate, and use the meshing transmission between the spur gear 23 and the inner gear ring 25 to drive the rotating ring 24, the support rod 26 and the scraper 27 to rotate. Use the scraper 27 to scrape the inner wall of the hole flat, start the slurry pump 9 to guide the slurry in the slurry storage box 2 into the slurry separation chamber 6 through the slurry guide pipe 10 and the slurry inlet groove 8, and spray the slurry in the slurry separation chamber 6 from the one-way nozzle 7 onto the hole wall, so that the slurry is used to strengthen and fix the hole wall.
[0040] The above is only a preferred specific implementation method of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed by the utility model according to the technical solution and improved ideas of the utility model, which should be included in the protection scope of the utility model.
Claims
1. A hydraulic tunnel excavation device, comprising a support column (1) and a slurry storage box (2), characterized in that: The front part of the support column (1) is provided with a drilling mechanism (3), the side part of the support column (1) is provided with a plurality of driving mechanisms (5), the outer side of the support column (1) is provided with a scraping mechanism (4), the interior of the support column (1) is provided with a pulp separation chamber (6), the outer side of the support column (1) is provided with a plurality of one-way nozzles (7), one end of the one-way nozzles (7) extends to the inner cavity of the pulp separation chamber (6), the rear end of the support column (1) is provided with a pulp inlet groove (8), one end of the pulp inlet groove (8) is communicated with the inner cavity of the pulp separation chamber (6), a pulp pump (9) is fixedly installed on the top surface of the pulp storage box (2), and the two ends of the pulp pump (9) are respectively fixedly connected with pulp guide pipes (10), one end of one pulp guide pipe (10) extends to the inner cavity of the pulp storage box (2), and one end of the other pulp guide pipe (10) is movably sleeved into the inner cavity of the pulp inlet groove (8).
2. A hydraulic tunnel excavation device according to claim 1, characterized in that: The driving mechanism (5) comprises a second electric push rod (12) fixedly mounted on the outside of the support column (1); the output end of the second electric push rod (12) is fixedly connected to a support block (13); a dual-axis motor (14) is fixedly mounted inside the support block (13); two output shafts of the dual-axis motor (14) respectively extend to two sides of the support block (13) and are fixedly sleeved with a driving wheel (15); a rotating rod (16) is rotatably connected to the support block (13); two ends of the rotating rod (16) are respectively fixedly sleeved with driven wheels (17); a crawler belt (18) is transmission-connected between the driven wheel (17) and the driving wheel (15).
3. A hydraulic tunnel excavation device according to claim 1, characterized in that: The drilling mechanism (3) comprises a first electric push rod (28) fixedly mounted inside the front end of the support column (1); the output end of the first electric push rod (28) extends to the outside of the support column (1) and is fixedly connected to a mounting box (29); a first servo motor (30) is fixedly mounted inside the mounting box (29); the output shaft of the first servo motor (30) extends to the outside of the mounting box (29) and is fixedly connected to a drill bit (31); a rear piston sleeve (32) is provided at the rear end of the drill bit (31); the inner side surface of the rear piston sleeve (32) is in contact with the outer side surface of the support column (1).
4. A hydraulic tunnel excavation device according to claim 1, characterized in that: The scraper mechanism (4) comprises a rotating groove (19) provided on the outer side of the support column (1), the inner cavity of the rotating groove (19) is provided with a transmission groove (20), the bottom of the transmission groove (20) is provided with a mounting groove (21), the inner cavity of the mounting groove (21) is fixedly provided with a second motor (22), the output shaft of the second motor (22) is fixedly sleeved with a spur gear (23), the inner cavity of the rotating groove (19) is movably sleeved with a rotating ring (24), the inner side surface of the rotating ring (24) is provided with an inner gear ring (25), the end of the inner gear ring (25) extends to the inner cavity of the transmission groove (20) and meshes with the spur gear (23), the outer side of the rotating ring (24) is fixedly connected with a plurality of support rods (26), and one end of each of the plurality of support rods (26) is fixedly connected with a scraper (27).
5. A hydraulic tunnel excavation device according to claim 1, characterized in that: A plurality of self-locking casters (11) are fixedly mounted on the bottom of the slurry storage box (2).
6. A hydraulic tunnel excavation device according to claim 4, characterized in that: The side surface of the rotating ring (24) is in contact with the inner wall of the rotating groove (19).
