Blockage and pin breakage detection device for raw coal double-geared-roller crusher
By designing the sliding system and sensor detection device in the raw coal double-tooth roller crusher, the pin breakage and blockage problems are solved, and the safe and timely shutdown of the equipment and the continuous production are achieved.
Patent Information
- Application Number
- CN202420672903.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-02
AI Technical Summary
When the raw coal double-tooth roller crusher washes the raw coal stone blocks, it is easy to break the pin, which leads to blockage and safety hazards, affecting production.
A detection device including a sliding system and a sensor is designed. The sliding system increases the gap between the crushing rollers through electric push rods and C-type connecting rods, and the sensor issues an alarm and stops the equipment to prevent more materials from entering.
It effectively prevents blockage and safety accidents, reduces the labor intensity of workers, stops equipment in a timely manner, and avoids production interruptions.
Smart Images

Figure CN222305934U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of crushers, in particular to a material blocking and pin breakage detection device for a raw coal double-toothed roller crusher. Background Art
[0002] Double-toothed roller crusher, also known as 2PGC crusher, is a double-roller type. The roller surface shape can be divided into coarse and fine tooth rollers. It can be adjusted according to the size required by the material and is suitable for brittle and soft materials. Double-toothed roller crusher is suitable for sintered ore, coal, cement, silicate, glass, ceramics and other industries. It is suitable for the crushing of brittle materials with medium hardness or below, and is mainly used for medium and fine crushing of ores.
[0003] However, during the production process, when there are many pieces of raw coal being washed into the coal crusher, broken pins often occur. Each broken pin will block the crusher feed chute, affecting production. When cleaning the chute, it is easy to injure hands and feet, and the labor intensity of workers is very high. Utility Model Content
[0004] The utility model aims to provide a device for detecting material blockage and broken pins of a raw coal double-toothed roller crusher, thereby solving the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a blockage and broken pin detection device for a raw coal double-toothed roller crusher, comprising a box body, a crushing roller shaft is arranged inside the box body, a crushing roller is fixedly connected to the outer wall of the crushing roller shaft, and sliding systems are fixedly connected to the outer walls on both sides of the box body. The sliding systems on both sides of the box body are fixedly connected to the two ends of a C-shaped connecting rod, an outer wall on one side of the box body is fixedly connected to an electric push rod, and the other end of the electric push rod is fixedly connected to the C-shaped connecting rod.
[0006] Furthermore, the sliding system includes a limit box, which is fixedly connected to the outer walls on both sides of the box body, a connecting sleeve, which is arranged on the outer wall of the crushing roller shaft, and a connecting rod, one end of which passes through the outer wall of one side of the limit box and is fixedly connected to one end of the C-shaped connecting rod, and the other end is fixedly connected to the connecting sleeve.
[0007] Furthermore, slots are respectively provided on the outer walls on both sides of the box body.
[0008] Furthermore, the crushing roller shaft passes through the outer walls on both sides of the box.
[0009] Furthermore, a sensor is fixedly connected to one end of the crushing roller shaft.
[0010] Furthermore, the sensor model is Jinnuo JN-DN5.
[0011] The beneficial effects of the utility model are:
[0012] 1. Through the setting of the sliding system, when blockage, pin breakage, etc. occur during the operation of the system, the staff will stop the equipment immediately and start the electric push rod to move the two crushing rollers away from each other and increase the gap between the two crushing rollers. This can make the material stuck between the two crushing rollers fall off and facilitate the staff to overhaul and avoid the occurrence of safety accidents.
[0013] 2. Through the setting of sensors, when blockage, broken pins, etc. occur during system operation, the sensor will issue an alarm immediately, and the staff can stop the equipment and the upper equipment in time to prevent more materials from entering the crusher, extending the processing time and affecting production. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the overall structure of the other side of the utility model;
[0016] Figure 3 It is a partial structural schematic diagram of the utility model;
[0017] Figure 4 This is a schematic diagram of the structure of the practical sliding system.
[0018] In the figure: 1. Box body; 2. Crushing roller shaft; 3. Crushing roller; 4. Sliding system, 401. Limit box; 402. Connecting sleeve; 403. Connecting rod; 5. C-type connecting rod; 6. Electric push rod; 7. Notch; 8. Sensor. DETAILED DESCRIPTION
[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the utility model will be briefly introduced below in conjunction with the drawings and embodiments.
[0020] Embodiment 1
[0021] like Figure 1-Figure 4 As shown, a material blockage and broken pin detection device for a raw coal double-toothed roller crusher comprises a box body 1, a crushing roller shaft 2 is arranged inside the box body 1, a crushing roller 3 is fixedly connected to the outer wall of the crushing roller shaft 2, sliding systems 4 are fixedly connected to the outer walls on both sides of the box body 1, the sliding systems 4 on both sides of the box body 1 are fixedly connected to both ends of a C-shaped connecting rod 5, an outer wall on one side of the box body 1 is fixedly connected to an electric push rod 6, and the other end of the electric push rod 6 is fixedly connected to the C-shaped connecting rod 5.
[0022] It should be noted that the sliding system includes a limit box 401, which is fixedly connected to the outer walls on both sides of the box body 1, a connecting sleeve 402, which is sleeved on the outer wall of the crushing roller shaft 2, and a connecting rod 403, one end of which passes through the outer wall of one side of the limit box 401 and is fixedly connected to one end of the C-shaped connecting rod 5, and the other end is fixedly connected to the connecting sleeve 402.
[0023] It should be noted that notches 7 are respectively provided on the outer walls of both sides of the box body 1 .
[0024] It should be noted that the crushing roller shaft 2 passes through the outer walls on both sides of the box body 1.
[0025] In the embodiment, when the crusher is blocked or the pin is broken, the staff stops the equipment in time and starts the electric push rod 6. The electric push rod 6 drives the C-shaped connecting rod 5 to slide, and the C-shaped connecting rod 5 drives the connecting rod 403 to slide at the upper limit of the limit box 401. The connecting rod 403 drives the connecting sleeve 402 to slide forward, and the connecting sleeve 402 drives the crushing roller shaft 2 to slide forward. The crushing roller shaft 2 drives the crushing roller 3 to slide forward. At this time, the gap between the two crushing rollers 3 is increased, which is convenient for the staff to overhaul and reduce the occurrence of safety accidents.
[0026] Embodiment 2
[0027] like Figure 1 As shown, a device for detecting material blockage and broken pins of a raw coal double-toothed roller crusher, wherein one end of the crushing roller shaft 2 is fixedly connected with a sensor 8;
[0028] It should be noted that the model of the sensor 8 is Jinnuo JN-DN5.
[0029] In the embodiment, when the crusher is operated for the first time, the sensor 8 detects the standard operating speed of the crusher and memorizes it; when the crusher is in the production process, the connecting pin appears or the crusher is blocked, causing the crusher speed to be 10% lower than the memorized speed, the sensor sends an alarm signal to prompt the operator of the upper-level equipment that the crusher has a broken pin or a blockage, and stops the upper-level equipment in time to prevent more materials from entering the crusher, extending the processing time and affecting production.
[0030] Working principle: When the crusher is operated for the first time, the sensor 8 detects the standard operating speed of the crusher and memorizes it; when the crusher is in production and the connecting pin is broken or the crusher is blocked, causing the crusher speed to be 10% lower than the memorized speed, the sensor sends an alarm signal to prompt the operator of the upper-level equipment that the crusher has a broken pin or a blockage, and stops the upper-level equipment in time to prevent more materials from entering the crusher, increase processing time, and avoid affecting production. Then the staff starts the electric push rod 6, and the electric push rod 6 drives the C-type connecting rod 5 to slide, and the C-type connecting rod 5 drives the connecting rod 403 to slide at the upper limit of the limit box 401, and the connecting rod 403 drives the connecting sleeve 402 to slide forward, and the connecting sleeve 402 drives the crushing roller shaft 2 to slide forward, and the crushing roller shaft 2 drives the crushing roller 3 to slide forward. At this time, the gap between the two crushing rollers 3 is increased, which is convenient for the staff to overhaul and reduce the occurrence of safety accidents.
Claims
1. A device for detecting material blockage and broken pins of a raw coal double-toothed roller crusher, characterized in that: include: A box body (1), wherein a crushing roller shaft (2) is arranged inside the box body (1); A crushing roller (3), wherein the crushing roller (3) is fixedly connected to the outer wall of the crushing roller shaft (2); A sliding system (4), wherein the sliding system (4) is arranged on the outer walls of both sides of the box body (1); A C-shaped connecting rod (5), wherein both ends of the C-shaped connecting rod (5) are respectively fixedly connected to the sliding system (4); An electric push rod (6), one end of which is fixedly connected to the C-shaped connecting rod (5), and the other end of which is fixedly connected to an outer wall of one side of the box body (1).
2. The device for detecting material blockage and broken pins of a raw coal double-toothed roller crusher according to claim 1, characterized in that: The sliding system (4) comprises a limit box (401), the limit box (401) being fixedly connected to the outer walls on both sides of the box body (1), a connecting sleeve (402), the connecting sleeve (402) being sleeved on the outer wall of the crushing roller shaft (2), and a connecting rod (403), one end of which passes through the outer wall of one side of the limit box (401) and is fixedly connected to one end of the C-shaped connecting rod (5), and the other end of which is fixedly connected to the connecting sleeve (402).
3. The device for detecting material blockage and broken pins of a raw coal double-toothed roller crusher according to claim 1, characterized in that: The outer walls of both sides of the box body (1) are respectively provided with slots (7).
4. The device for detecting material blockage and broken pins of a raw coal double-toothed roller crusher according to claim 1, characterized in that: The crushing roller shaft (2) passes through the outer walls on both sides of the box body (1).
5. The device for detecting material blockage and broken pins of a raw coal double-toothed roller crusher according to claim 1, characterized in that: One end of the crushing roller shaft (2) is fixedly connected with a sensor (8).
6. The device for detecting material blockage and broken pins of a raw coal double-toothed roller crusher according to claim 5, characterized in that: The model of the sensor (8) is Jinnuo JN-DN5.