Adjustable cutting device for glass plate and fiber plate production
By designing an adjustable glass plate fiberboard cutting device, the cutting blade distance and pressure adjustment is achieved using servo motors and pressure sensors, solving the problems of low efficiency and inability to cut sheets of different thicknesses in traditional cutting equipment, and achieving efficient and low-cost glass Fibreboard is cut and dust generation is reduced by coolant.
Patent Information
- Application Number
- CN202421170964.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-27
AI Technical Summary
Traditional fiberglass board cutting equipment is inefficient and cannot adjust the cutting size, resulting in high production costs and difficulty in cutting boards of different thicknesses.
An adjustable cutting device for fiberboard production of glass plates is designed, including an adjustment mechanism, a pressure plate mechanism and a coolant nozzle. The cutting blade distance and pressure adjustment are achieved through a servo motor and pressure sensor, and is suitable for fiberboard cutting of different sizes and thicknesses. And reduce the cutting temperature and dust generation by coolant.
It realizes efficient cutting of fiberglass boards of different sizes and thicknesses, reduces production costs, reduces dust generation during cutting, and improves the applicability and efficiency of the equipment.
Smart Images
Figure CN222308974U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass fiber board production, in particular to an adjustable cutting device for glass fiber board production. Background Art
[0002] Fiberglass board is made of glass fiber material and high heat-resistant composite material. It has high mechanical and dielectric properties, good heat resistance and moisture resistance, and good processability. It is mostly used in machinery manufacturing, click, PCB, battery and other fields.
[0003] After being pressed and formed, fiberglass boards generally need to go through processes such as cooling, drying, cutting, and edge grinding. Traditional cutting usually uses single-sided cutting, which involves turning over to cut both sides of the board, which is laborious and inefficient; or a cutting machine with fixed sizes at both ends performs double-sided cutting, and the resulting fiberglass boards are fixed in size. Processing fiberglass boards of different sizes requires multiple cutting machines of different sizes, which greatly increases production costs. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a flame-retardant film capacitor to solve the problem of adjusting the cutting size proposed in the above background technology.
[0006] (II) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an adjustable cutting device for glass fiber board production, comprising a base, a workbench is arranged on the base, a control host is arranged at the front end of the workbench, cutting mechanisms are arranged on both sides of the workbench, a bracket is arranged outside the cutting mechanism, a pressing plate mechanism is arranged on the top of the bracket, a second slide rail is arranged on the base part below the workbench, and an adjustment mechanism is arranged on the second slide rail;
[0008] The adjusting mechanism comprises a cutting mechanism mounting plate, a servo motor, an adjusting gear, an adjusting rack, a gear placement groove and a rack passage hole; the servo motor is fixed in the base and electrically connected to the control host, an adjusting gear is fixed to the output end of the servo motor, the cutting mechanism mounting plate is divided into two pieces and slidably connected to the second slide rail, a gear placement groove is opened at the inner center of the cutting mechanism mounting plate, an adjusting rack and a rack passage hole are respectively arranged on both sides of the gear placement groove, the adjusting rack is arranged in the rack passage hole on another cutting mechanism mounting plate, and the adjusting gear is coupled to the adjusting rack.
[0009] As a preferred embodiment of the utility model, the cutting mechanism includes a cutting motor, a cutting blade and a blade protective shell; the cutting motor is fixed on the cutting mechanism mounting plate, the cutting blade is fixed on the driving end of the cutting motor, a blade protective shell is arranged above the cutting blade, and the lower end of the blade protective shell is fixed on the side of the cutting mechanism mounting plate.
[0010] As a preferred embodiment of the utility model, a coolant nozzle is arranged in the blade protective shell, the coolant nozzle is connected to a cooling water tank through a conduit, the cooling water tank is fixed in the base, and a cooling water pump is arranged in the cooling water tank.
[0011] As a preferred embodiment of the utility model, the pressure plate mechanism includes a first rail, a first electric cylinder, a slider, a second electric cylinder and a pressure plate, the first rail is provided with a first electric cylinder, the output end of the first electric cylinder is provided with a slider, the second electric cylinder is provided below the slider, the pressure plate is provided below the second electric cylinder, and the first electric cylinder and the second electric cylinder are electrically connected to the control host.
[0012] As a preferred embodiment of the utility model, a pressure sensor is arranged below the pressing plate, the pressure sensor is electrically connected to the control host, and a push plate is arranged at one end of the pressing plate away from the cutting mechanism.
[0013] As a preferred embodiment of the utility model, a wastewater collecting tank is arranged below the cutting mechanism, a filter screen is arranged in the wastewater collecting tank, and a cooling water tank is connected to the bottom of the wastewater collecting tank.
[0014] As a preferred embodiment of the utility model, a liquid leakage port is provided at the lower end of the blade protection shell, and the liquid leakage port is arranged above the wastewater collection tank.
[0015] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0016] The utility model sets the cutting parameters of the glass fiber board on the control host by arranging the adjustment mechanism. The control host controls the servo motor to rotate, driving the adjustment gear to rotate. At this time, the adjustment rack moves along the tangent direction of the rotation of the adjustment gear, and the cutting mechanism mounting plate moves forward and backward along the second slide rail, thereby adjusting the distance between the two cutting blades to adapt to the production cutting of glass fiber boards of different sizes.
[0017] The utility model installs a pressure sensor at the bottom of the pressing plate, and the second electric cylinder controls the pressing plate to move downward. After covering the fiberglass board, the pressure sensor detects the pressure signal and feeds it back to the control host. The control host controls the second electric cylinder to stop working, and then controls the output end of the first electric cylinder to extend outward, controls the pressing plate to move forward, and completes the cutting of the fiberglass board. Since the pressure sensor 606 detects the pressure of the pressing plate on the fiberglass board, fiberglass boards of different thicknesses can be cut, further expanding the applicability of the equipment.
[0018] The utility model installs a coolant nozzle in the blade protection shell. When cutting the glass fiber board, the coolant is sprayed from the coolant nozzle to the cutting blade and the cutting part of the glass fiber board, which can effectively reduce the temperature of the cutting part. At the same time, the dust generated by the cutting is absorbed by the sprayed cooling water and then flows into the wastewater collection tank, which effectively reduces the dust generated during cutting. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the overall planar structure of the utility model;
[0020] Figure 2 It is a schematic diagram of the side planar structure of the pressing plate mechanism of the utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the mounting plate of the cutting mechanism of the utility model;
[0022] Figure 4 This is a schematic diagram of the structure of the adjusting gear part of the utility model.
[0023] In the figure: 1. base; 2. workbench; 3. control host; 4. cutting mechanism; 401. cutting motor; 402. cutting blade; 403. blade protection shell; 404. coolant nozzle; 405. cooling water tank; 406. cooling water pump; 407. wastewater collection tank; 408. filter screen; 409. leakage port; 5. bracket; 6. pressure plate mechanism; 601. first track; 602. first electric cylinder; 603. slider; 604. second electric cylinder; 605. pressure plate; 606. pressure sensor; 607. push plate; 7. second slide rail; 8. adjustment mechanism; 801. cutting mechanism mounting plate; 802. servo motor; 803. adjustment gear; 804. adjustment rack; 805. gear placement slot; 806. rack passage hole. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] like Figure 1As shown in the figure, the utility model provides an adjustable cutting device for glass plate fiberboard production, including a base 1, a workbench 2 is arranged on the base 1, a control host 3 is arranged at the front end of the workbench 2, cutting mechanisms 4 are arranged on both sides of the workbench 2, a bracket 5 is arranged on the outer side of the cutting mechanism 4, a pressing plate mechanism 6 is arranged on the top of the bracket 5, and a second slide rail 7 is arranged on the part of the base 1 below the workbench 2, and an adjustment mechanism 8 is arranged on the second slide rail 7.
[0026] Referring to the figure, the adjustment mechanism 8 includes a cutting mechanism mounting plate 801, a servo motor 802, an adjustment gear 803, an adjustment rack 804, a gear placement slot 805 and a rack through hole 806; the servo motor 802 is fixed in the base 1 and electrically connected to the control host 3, and an adjustment gear 803 is fixed to the output end of the servo motor 802. The cutting mechanism mounting plate 801 is divided into two pieces and slidably connected to the second slide rail 7. A gear placement slot 805 is opened at the center of the inner side of the cutting mechanism mounting plate 801, and an adjustment rack 804 and a rack through hole 806 are respectively arranged on both sides of the gear placement slot 805. The adjustment rack 804 is arranged in the rack through hole 806 on another cutting mechanism mounting plate 801, and the adjustment gear 803 is coupled with the adjustment rack 804.
[0027] By setting the adjustment mechanism 8, the cutting parameters of the glass fiber board are set on the control host 3. The control host 3 controls the servo motor 802 to rotate, driving the adjustment gear 803 to rotate. At this time, the adjustment rack 804 moves along the rotation tangent direction of the adjustment gear 803, and the cutting mechanism mounting plate 801 moves back and forth along the second slide rail 7, thereby adjusting the distance between the two cutting blades 402 to adapt to the production cutting of glass fiber boards of different sizes.
[0028] Referring to the figure, the pressing plate mechanism 6 includes a first track 601, a first electric cylinder 602, a slider 603, a second electric cylinder 604 and a pressing plate 605. The first track 601 is provided with the first electric cylinder 602, the output end of the first electric cylinder 602 is provided with a slider 603, the second electric cylinder 604 is provided below the slider 603, the pressing plate 605 is provided below the second electric cylinder 604, the first electric cylinder 602 and the second electric cylinder 604 are electrically connected to the control host 3, a pressure sensor 606 is provided below the pressing plate 605, and the pressure sensor 606 is electrically connected to the control host 3, and a push plate 607 is provided at the end of the pressing plate 605 away from the cutting mechanism 4.
[0029] By installing a pressure sensor 606 at the bottom of the pressing plate 605, the second electric cylinder 604 controls the pressing plate 605 to move downward. After covering the fiberglass board, the pressure sensor 606 detects the pressure signal and feeds it back to the control host 3. The control host 3 controls the second electric cylinder 604 to stop working, and then controls the output end of the first electric cylinder 602 to extend outward, controls the pressing plate 605 to move forward, and completes the cutting of the fiberglass board. Since the pressure sensor 606 detects the pressure of the pressing plate 605 on the fiberglass board, fiberglass boards of different thicknesses can be cut, further expanding the applicability of the equipment.
[0030] Referring to the figure, a coolant nozzle 404 is provided in the blade protection shell 403 , and the coolant nozzle 404 is connected to a cooling water tank 405 through a conduit. The cooling water tank 405 is fixed in the base 1 , and a cooling water pump 406 is provided in the cooling water tank 405 .
[0031] By installing a coolant nozzle 404 in the blade protective shell 403, when cutting the fiberglass board, the coolant is sprayed out from the coolant nozzle 404 and sprayed onto the cutting point between the cutting blade 402 and the fiberglass board, which can effectively reduce the temperature of the cutting point. At the same time, the dust generated by the cutting is absorbed by the sprayed cooling water and flows into the wastewater collection tank 407, effectively reducing the dust generated during cutting.
[0032] How to use
[0033] The working principle and use process of the utility model are as follows: put the glass fiber board into the equipment, set the cutting parameters of the glass fiber board on the control host 3, control the host 3 to control the servo motor 802 to rotate, drive the adjusting gear 803 to rotate, at this time, the adjusting rack 804 moves along the tangent direction of the adjusting gear 803, and the cutting mechanism mounting plate 801 moves forward and backward along the second slide rail 7 to a suitable position, then the control host 3 controls the output end of the second electric cylinder 604 to extend downward, and the pressure plate 605 connected thereto is pressed downward toward the glass fiber board, and the pressure sensor 606 installed at the bottom of the pressure plate 605 touches the glass fiber board, detects the pressure signal and feeds it back to the control host 3, and the control host Machine 3 controls the second electric cylinder 604 to stop working, and then controls the output end of the first electric cylinder 602 to extend outward, the slider 603 moves forward along the first track 601, and the push plate 607 pushes the fiberglass board forward for cutting. The cooling water pump 406 draws the cooling water in the cooling water tank 405 and sprays it to the cutting point between the cutting blade 402 and the fiberglass board through the coolant nozzle 404, effectively reducing the temperature at the cutting point and the concentration of dust in the air. After the cutting is completed, the control host 3 controls the output end of the second electric cylinder 604 to retract upward, so that the pressing plate 605 is lifted and separated from the fiberglass board, and then controls the first electric cylinder 602 to retract so that the pressing plate 605 returns to its original position for the next cutting.
[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0035] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An adjustable cutting device for glass fiberboard production, comprising a base (1), characterized in that: A workbench (2) is arranged on the base (1), a control host (3) is arranged at the front end of the workbench (2), cutting mechanisms (4) are arranged on both sides of the workbench (2), a bracket (5) is arranged outside the cutting mechanism (4), a pressure plate mechanism (6) is arranged on the top of the bracket (5), a second slide rail (7) is arranged on the base (1) below the workbench (2), and an adjustment mechanism (8) is arranged on the second slide rail (7); The adjustment mechanism (8) comprises a cutting mechanism mounting plate (801), a servo motor (802), an adjustment gear (803), an adjustment rack (804), a gear placement groove (805) and a rack passage hole (806); the servo motor (802) is fixed in the base (1) and electrically connected to the control host (3); an adjustment gear (803) is fixed to the output end of the servo motor (802); the cutting mechanism mounting plate (801) is divided into two parts and slidably connected to the second slide rail (7); a gear placement groove (805) is opened at the center of the inner side of the cutting mechanism mounting plate (801); an adjustment rack (804) and a rack passage hole (806) are respectively arranged on both sides of the gear placement groove (805); the adjustment rack (804) is arranged in the rack passage hole (806) on the other cutting mechanism mounting plate (801); and the adjustment gear (803) is coupled to the adjustment rack (804).
2. An adjustable cutting device for glass fiberboard production according to claim 1, characterized in that: The cutting mechanism (4) comprises a cutting motor (401), a cutting blade (402) and a blade protection shell (403); the cutting motor (401) is fixed on a cutting mechanism mounting plate (801); a cutting blade (402) is fixed on a driving end of the cutting motor (401); a blade protection shell (403) is arranged above the cutting blade (402); and a lower end of the blade protection shell (403) is fixed to a side of the cutting mechanism mounting plate (801).
3. An adjustable cutting device for glass fiberboard production according to claim 2, characterized in that: A cooling liquid nozzle (404) is arranged in the blade protection shell (403); the cooling liquid nozzle (404) is connected to a cooling water tank (405) via a conduit; the cooling water tank (405) is fixed in the base (1); and a cooling water pump (406) is arranged in the cooling water tank (405).
4. An adjustable cutting device for glass fiberboard production according to claim 1, characterized in that: The pressing plate mechanism (6) comprises a first track (601), a first electric cylinder (602), a slider (603), a second electric cylinder (604) and a pressing plate (605); the first track (601) is provided with a first electric cylinder (602); the output end of the first electric cylinder (602) is provided with a slider (603); the second electric cylinder (604) is provided below the slider (603); the pressing plate (605) is provided below the second electric cylinder (604); the first electric cylinder (602) and the second electric cylinder (604) are electrically connected to a control host (3).
5. An adjustable cutting device for glass fiberboard production according to claim 4, characterized in that: A pressure sensor (606) is provided below the pressing plate (605), and the pressure sensor (606) is electrically connected to the control host (3). A push plate (607) is provided at one end of the pressing plate (605) away from the cutting mechanism (4).
6. An adjustable cutting device for glass fiberboard production according to claim 1, characterized in that: A wastewater collection tank (407) is provided below the cutting mechanism (4), a filter screen (408) is provided in the wastewater collection tank (407), and a cooling water tank (405) is connected to the bottom of the wastewater collection tank (407).
7. An adjustable cutting device for glass fiberboard production according to claim 2, characterized in that: A liquid leakage port (409) is provided at the lower end of the blade protection shell (403), and the liquid leakage port (409) is arranged above the wastewater collection tank (407).