Novel fire-resistant bulk material distributing device

By designing a new refractory bulk material fabric device, the automatic fabric of the tundra is realized using hoppers and uniform components, the problems of high labor intensity and uneven fabric during tundra construction are solved, and construction efficiency and safety are improved.

CN222309237UActive Publication Date: 2025-01-07PUYANG REFRACTORIES GRP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202323279275.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-01
Publication Date
2025-01-07
Estimated Expiration
2033-12-01

AI Technical Summary

Technical Problem

During the construction of the tundra working lining, there are problems such as high labor intensity, dust pollution and uneven fabrics, resulting in low construction efficiency.

Method used

A new type of refractory bulk material fabric device is designed, including a working table, a cutting mechanism and a seat mechanism. The uniform cutting and automatic fabric of the material is achieved through a hopper, a vibrating motor and a uniform component, covering multiple workstations, reducing labor operate.

Benefits of technology

Construction automation is realized, operating efficiency is improved, labor intensity of construction workers is reduced, and materials are blocked and blocked by the design of uniform trays, ensuring uniformity of the fabric.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222309237U_ABST
    Figure CN222309237U_ABST
Patent Text Reader

Abstract

The utility model discloses a novel fire-resistant bulk material distributing device, which comprises an operating platform, a blanking mechanism and a bearing mechanism, the blanking mechanism and the bearing mechanism are arranged on the operating platform and correspond to each other up and down, the blanking mechanism comprises a hopper arranged above the operating platform, a feed end at the top of the hopper is connected with a stock bin, and a discharge end at the bottom of the hopper is connected with a blanking port. The discharging port penetrates through the working table and faces the bearing mechanism, the bearing mechanism comprises a bearing frame arranged below the working table, and the bearing frame is installed on a sliding plate and slides on the ground at the bottom of the working table through the sliding plate. According to the bulk material distributing device, movable material distribution is achieved, a plurality of stations are covered at the same time, synchronous automatic construction operation of a plurality of tundishes is achieved, operation efficiency is improved, and labor intensity of constructors is relieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of metallurgical industry, and is specifically a novel refractory bulk material distribution device. Background Art

[0002] The tundish, as the last container for holding liquid steel in the steelmaking process, plays the role of stabilizing the steel liquid level, storing, purifying and diverting the molten steel and acting as a transition buffer between the ladle and the crystallizer, thereby realizing continuous operation of the continuous casting machine. It is one of the three major steel containers in a steelmaking plant.

[0003] The tundish has a high frequency of use and a very fast turnover, which requires the tundish to be fast in the construction and preparation process. How to ensure the construction quality of the lining of the tundish in a short construction time is also particularly important. For a long time, the refractory construction of the lining of the tundish has been mainly manual, including transportation, unpacking, and laying, generally using bags of about 25kg. After unpacking, it is lifted and poured around the tire mold for laying. Continuous work leads to high labor intensity for construction workers, dust pollution at the construction site, uneven laying, and low construction efficiency. Summary of the invention

[0004] To this end, the technical problem to be solved by the utility model is to provide a new type of refractory bulk material distribution device to achieve mobile distribution, cover multiple workstations at the same time, realize synchronous automated construction operations of multiple tundishes, improve operation efficiency, and reduce the labor intensity of construction personnel.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0006] A novel refractory bulk material distributing device comprises a workbench and a discharging mechanism and a support mechanism arranged on the workbench and corresponding to each other in upper and lower positions;

[0007] The unloading mechanism includes a hopper arranged above the workbench, the top feeding end of the hopper is connected to a material bin, the bottom discharging end of the hopper is connected to a unloading port, and the unloading port passes through the workbench toward the support mechanism; the support mechanism includes a support frame arranged below the workbench, the support frame is installed on a slide and the support frame slides on the ground at the bottom of the workbench through the slide.

[0008] Furthermore, the unloading mechanism is arranged above the workbench through a supporting frame, and the supporting frame is fixed on the upper end surface of the workbench. The supporting frame includes a column and an upper beam, and the upper beam is welded to the top of the workbench through the column. A diagonal bracing beam is welded between the column and the upper beam, and the hopper is fixed on the upper beam and the unloading port at the bottom of the hopper passes through the workbench toward the support mechanism.

[0009] Furthermore, a partition is provided at one end of the hopper near the discharge port, and the partition is arranged above the discharge port. The partition includes a hollow structured partition frame fixedly connected to the inner wall of the hopper and a closable strip plate evenly distributed horizontally in the hollow partition frame.

[0010] Furthermore, the outer side walls of the silo and the discharge port are both connected with vibration motors.

[0011] Furthermore, a pulley is connected to the side of the slide plate facing the ground, and a slide rail for the pulley to slide is provided on the ground.

[0012] Furthermore, a material leveling assembly is provided in the hopper, and the material leveling assembly includes a material leveling plate provided in the hopper, and the outer periphery of the material leveling plate is provided with evenly arranged grooves that are recessed toward the axial direction of the material leveling plate.

[0013] Furthermore, the outer peripheral edge of the material leveling plate located in the direction of the hopper close to the material discharge port is in relative sliding contact with the hopper.

[0014] The technical solution of the utility model has achieved the following beneficial technical effects:

[0015] 1. The utility model discloses a new type of refractory bulk material distribution device. Compared with the traditional construction distribution method, this distribution method can greatly realize construction automation, cover multiple maintenance stations at the same time, realize the synchronous construction of multiple tundishes, improve the operation efficiency, and reduce the labor intensity of construction personnel.

[0016] 2. The utility model discloses a novel refractory bulk material distribution device. During the rotation of the material leveling disc, the groove filled with dry material gradually moves toward the bottom. As the contact space between the material leveling disc and the hopper decreases, the larger pseudo-particles agglomerated in the dry material can be squeezed and crushed into finer particles, thereby avoiding uneven dry material due to agglomeration. The dry material is transported to the direction of the discharge port and falls when passing through the discharge port. The dry material is continuously transported to the direction of the discharge port as the material leveling disc rotates in a cycle, thereby avoiding a large amount of dry material from being blocked at the discharge port. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A structural schematic diagram of a novel refractory bulk material distribution device of the utility model;

[0018] Figure 2 A top view of a novel refractory bulk material distribution device according to the utility model;

[0019] Figure 3 A schematic diagram of a material leveling component of a novel refractory bulk material distribution device according to the utility model;.

[0020] The reference numerals in the figure are as follows: 1. hopper; 2. silo; 3. partition; 31. partition frame; 32. strip plate; 4. discharge port; 5. support frame; 51. column; 52. upper beam; 53. diagonal support beam; 6. workbench; 7. vibration motor; 8. support frame; 9. slide plate; 10. material leveling plate; 11. groove. DETAILED DESCRIPTION

[0021] Example 1

[0022] This embodiment is a novel refractory bulk material distribution device, such as Figure 1 and Figure 2 As shown, it includes a workbench 6 and a material unloading mechanism and a supporting mechanism which are arranged on the workbench 6 and are in upper and lower corresponding positions, wherein the material unloading mechanism is fixed on the workbench 6, and the supporting mechanism carries a tundish and can move at the bottom of the workbench, so that different tundishes are located directly below the material unloading mechanism, which is convenient for adding dry materials into the tundish through the material unloading mechanism.

[0023] The unloading mechanism is correspondingly arranged above the working platform 6 through the supporting frame 5, and the supporting frame 5 is fixedly arranged on the upper end surface of the working platform 6. The supporting frame 5 includes a column 51 and an upper beam 52, and the upper beam 52 is welded to the top of the working platform 6 through the column 51. An inclined bracing beam 53 is welded between the column 51 and the upper beam 52. The beams and columns are welded together, and the inclined bracing beam 53 can improve the bearing capacity of the whole frame. The unloading mechanism includes a hopper 1 arranged above the working platform 6, and the top feeding end of the hopper 1 is connected with a silo 2, and the bottom discharging end of the hopper 1 is connected with a unloading port 4. A plurality of unloading ports 4 can be provided, and the plurality of unloading ports are evenly distributed and have the same diameter. The silo 2 is a rectangular frame structure, and the hopper is a funnel structure, so that the dry material is wide in and narrow out, thereby ensuring the continuity of the feeding. The hopper 1 is fixed on the upper beam 52, and the unloading port 4 at the bottom of the hopper 1 passes through the working platform 6 toward the support mechanism. The outer side walls of the silo 2 and the discharge port 4 are both connected with a vibration motor 7 .

[0024] A partition 3 is provided inside the hopper 1 at one end near the discharge port 4. The partition 3 is arranged above the discharge port. The partition 3 includes a hollow partition frame 31 fixedly connected to the inner wall of the hopper 1 and strip plates 32 evenly distributed horizontally in the hollow partition frame 31. The strip plates divide the partition into multiple discharge spaces, which can enable the dry material to fall smoothly and quickly to avoid blockage, and at the same time, the dry material dropped into the middle bag is evenly distributed.

[0025] The support mechanism includes a support frame 8 arranged below the workbench 6, the intermediate package is loaded in the support frame 8, the support frame 8 is installed on a slide plate 9 and the support frame 8 slides on the ground at the bottom of the workbench 6 through the slide plate 9, the slide plate 9 is connected to a pulley on the side facing the ground, and a slide rail for the pulley to slide is provided on the ground. The slide plate 9 moves along a fixed track on the ground through the pulley, and a controllable electric roller device can also be installed to freely set the moving trajectory through the program to move on the flat ground. This electric roller moving device has a multi-directional moving function.

[0026] During construction, after the construction dry material is lifted to the upper part of the silo by the crane, the construction workers operate the crane to load the dry material into the silo, and then discharge the material to the discharge port by controlling the discharge baffle inside the discharge hopper. The discharge port guides the dry material into both sides of the dry material membrane, and controls the discharge speed. At the same time, the tundish support mechanism is started to keep the material receiving part of the lining of the tundish always directly below the discharge port. The moving speed of the tundish can be adjusted according to the discharge speed to ensure uniform material distribution.

[0027] Compared with the feeding method in which the unloading mechanism is moved and the tundish is fixed, the movement of the tundish is safer and more convenient. The movement of the unloading mechanism is laborious and prone to safety problems and inconvenient maintenance due to its high position. The tundish moves on the slide through the support frame, so the material distribution situation can be observed in time and timely adjustments can be made when the material distribution is uneven. It also facilitates the turnover of the tundish.

[0028] Example 2

[0029] Based on Example 1, Figure 3 A material mixing assembly is provided in the hopper 1, and the material mixing assembly includes a material mixing plate 10 provided in the hopper 1. The outer periphery of the material mixing plate 10 is provided with evenly arranged grooves 11 recessed toward the axial direction of the material mixing plate 10. The outer periphery of the material mixing plate 10 located in the direction of the hopper 1 close to the discharge port 4 is in relative sliding contact with the hopper 1.

[0030] As the bottom of the hopper is narrow, the dry material with wide inlet and narrow outlet may be blocked at the bottom of the hopper. The mixing plate in the hopper rotates at a uniform speed under the action of the driving motor. The side of the mixing plate can have a certain gap with the hopper, or it can slide relatively and fit. The dry material is poured into the groove on the mixing plate through the hopper. During the rotation of the mixing plate, the groove filled with dry material gradually moves to the bottom. As the contact space between the mixing plate and the hopper decreases, the larger pseudo-particles that agglomerate in the dry material can be squeezed and crushed into finer particles, avoiding uneven dry material due to agglomeration, and transporting the dry material to the direction of the discharge port and falling when passing through the discharge port. The dry material is continuously transported to the direction of the discharge port as the mixing plate rotates in a cycle, avoiding a large amount of dry material from being blocked at the discharge port.

[0031] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the claims of this patent application.

Claims

1. A new type of refractory bulk material distribution device, characterized in that: It comprises a workbench (6) and a material unloading mechanism and a support mechanism which are arranged on the workbench (6) and correspond to each other in upper and lower positions; The material discharge mechanism comprises a hopper (1) arranged above the working platform (6), the top feeding end of the hopper (1) is connected to a material bin (2), the bottom discharging end of the hopper (1) is connected to a material discharge port (4), and the material discharge port (4) passes through the working platform (6) and is arranged toward the support mechanism; The support mechanism comprises a support frame (8) arranged below the workbench (6); the support frame (8) is mounted on a slide plate (9), and the support frame (8) slides on the ground at the bottom of the workbench (6) via the slide plate (9).

2. A new type of refractory bulk material distribution device according to claim 1, characterized in that: The unloading mechanism is arranged above the working platform (6) via a supporting frame (5); the supporting frame (5) is fixedly arranged on the upper end surface of the working platform (6); the supporting frame (5) comprises a column (51) and an upper beam (52); the upper beam (52) is welded to the top of the working platform (6) via the column (51); a diagonal bracing beam (53) is welded between the column (51) and the upper beam (52); the hopper (1) is fixed on the upper beam (52); and a unloading port (4) at the bottom of the hopper (1) passes through the working platform (6) and is arranged toward the support mechanism.

3. A new type of refractory bulk material distribution device according to claim 1, characterized in that: A partition plate (3) is provided at one end of the hopper (1) close to the discharge port 4. The partition plate (3) is provided above the discharge port. The partition plate (3) comprises a hollow-structured partition frame (31) fixedly connected to the inner side wall of the hopper (1) and closable strip plates (32) evenly distributed horizontally in the hollow partition frame (31).

4. A novel refractory bulk material distribution device according to claim 1, characterized in that: The outer side walls of the silo (2) and the discharge port (4) are both connected to a vibration motor (7).

5. A novel refractory bulk material distribution device according to claim 1, characterized in that: The side of the slide plate (9) facing the ground is connected to a pulley, and a slide rail for the pulley to slide is provided on the ground.

6. A novel refractory bulk material distribution device according to claim 1, characterized in that: A material mixing assembly is provided in the hopper (1), the material mixing assembly comprising a material mixing plate (10) provided in the hopper (1), the outer periphery of the material mixing plate (10) being provided with evenly arranged grooves (11) which are recessed in the axial direction of the material mixing plate (10).

7. A novel refractory bulk material distribution device according to claim 6, characterized in that: The outer peripheral edge of the material leveling plate (10) located in the direction of the hopper (1) close to the material discharge port (4) is in relative sliding contact with the hopper (1).