Header tank

By introducing filtration, heating, and rinsing components into the high-level tank, the problems of low heating efficiency and inconvenient impurity removal are solved, achieving efficient material handling and clean production.

CN222311519UActive Publication Date: 2025-01-07PUYANG YUANDONG CHEM
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Patent Information

Application Number
CN202421198237.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-01-07
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

Existing high-level tanks have low heating efficiency in the pyrazol production process, and the filter components are difficult to clean, which can easily lead to blockage, affecting production efficiency and material loss.

Method used

A high-level tank with a filter assembly, a heating assembly, and a rinsing assembly was designed. The filter assembly is detachable for easy removal of impurities, the heating assembly can preheat the material, the rinsing assembly is easy to clean, and the heating ring and nozzle structure prevent material residue.

Benefits of technology

This improved the material heating efficiency, reduced material loss during impurity removal, and ensured the cleanliness and production efficiency of the high-level tank.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of chemical equipment, in particular to an elevated tank. Comprising a tank body, the lower end of the tank body is fixedly communicated with an outlet pipe, the upper end of the tank body is provided with a filter assembly, a heating assembly is arranged in the tank body below the filter assembly, and a flushing assembly is arranged in the tank body above the heating assembly. According to the utility model, materials entering the tank body can be filtered, and filtered impurities are intercepted by the filter screen. When the impurities need to be removed, the inner barrel moves upwards and makes contact with the cover plate, the impurities are intercepted between the cover plate and the inner barrel, the pressing ring moves downwards to extrude the impurities in the inner barrel, then the content of materials in the impurities can be reduced, and the loss of the materials can be reduced when the impurities are removed.
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Description

Technical Field

[0001] The utility model relates to the field of chemical equipment, in particular to an elevated tank. Background Art

[0002] The production process of pyrazolol includes dissolution process, reduction process, acidification process, cyclization process and oxidation process. In the dissolution process, water and ethylene glycol are added to the preparation kettle, stirring is started, and after stirring for 30 minutes, it is poured into the high-level tank, and then put into the dissolution kettle, and p-chloroaniline is added. The temperature is raised to 60 degrees to dissolve, and then stirred for 30 minutes, and then cooled to 0-5°C, sulfuric acid is slowly added dropwise, and after the addition is completed, it is stirred for 30 minutes, and the dissolved liquid is transferred to the transfer tank. The high-level tank is required in the dissolution process of pyrazolol production.

[0003] The high-level tank currently in use is a general storage container. After water and ethylene glycol enter the dissolving kettle from the high-level tank, para-chloroaniline needs to be added into the dissolving kettle and the temperature is increased. The existing heating is only carried out in the dissolving kettle, and the heating efficiency is low. If the water and ethylene glycol in the high-level tank can be heated in advance, the heating time of the materials in the dissolving kettle can be reduced, thereby improving the efficiency of the dissolving process.

[0004] In the prior art, the patent document with application number CN202222726662.X discloses a high-purity liquid alkali high-level tank, which can directly filter the liquid alkali to prevent impurities from accumulating on the inner wall of the high-level tank and being difficult to clean. By setting a filter screen placed inside the high-level tank, so that the bottom surface of the filter screen is directly in contact with the top of the liquid accumulation seat, the soda ash crystals can be accumulated on the bottom surface of the inner wall of the filter screen, thereby improving the purity when discharging the liquid alkali, and facilitating the subsequent cleaning of the high-level tank without scraping the wall, thereby improving the convenience of cleaning. By setting a connecting frame between the filter screen and the inner wall of the high-level tank, and a slider connected to one end of the connecting frame, the connecting frame can stably hang the filter screen on the inner wall of the high-level tank by relying on the bottom of the chute, and it is also convenient to pull the filter screen out from the inside of the high-level tank. The high device is suitable for small high-level tanks. When the volume of the high-level tank is large, the volume of the filter screen increases accordingly, and there are great safety hazards in the process of pulling out the large filter screen.

[0005] The patent document with application number CN202021926309.0 discloses a high-level tank, which can make the impurities in the liquid deposit to the side with a cleaning port by setting an inclined filtering device, which is easy to clean and effectively reduces the possibility of blocking the filtering device. The high-level tank of the utility model effectively avoids blocking the filtering device during use by setting a stirring fan blade above the filtering device, thereby improving the passage efficiency of the liquid. In general, the high-level tank of the utility model has a simple structure, is easy to clean, and ensures the passage efficiency of the liquid. The filtering device of the high-level tank can discharge the filtered impurities without being taken out. However, impurities attached to the filtering device are not convenient to remove, and when impurities accumulate on the filtering device for a long time, it is easy to cause blockage of the filtering device. Utility Model Content

[0006] The technical problem to be solved by the utility model is a high-level tank with a filtering function, which is convenient for taking out the filter component and thoroughly removing the impurities attached to the filter component. The high-level tank can squeeze the impurities when cleaning them, and can reduce the material content inside it when removing the impurities, thereby reducing the loss of the material. At the same time, the high-level tank can heat the material entering the inside.

[0007] In order to achieve the above purpose, the technical solution provided by the utility model is:

[0008] A high-level tank comprises a tank body, the lower end of the tank body is fixedly connected with an outlet pipe, the upper end of the tank body is installed with a filter assembly, a heating assembly is arranged in the tank body below the filter assembly, and a flushing assembly is arranged in the tank body above the heating assembly; the filter assembly comprises an upper cylinder, the upper cylinder is fixed to the upper end of the tank body, the lower end of the upper cylinder is connected with the tank body, the upper end of the upper cylinder is detachably fixed and sealed with a cover plate, the upper cylinder is slidably and sealedly connected with an inner cylinder, the lower end of the inner cylinder is concentrically arranged with an inner column, the inner column and the inner cylinder are fixedly connected by a plurality of connecting rods, and the inner column and the inner cylinder are fixedly connected by a plurality of connecting rods. A filter is fixed in the annular cavity between the cylinders, a screw is coaxially connected to the upper end of the inner column, the screw passes through the cover plate, and the screw and the cover plate are threaded and sealed. A pressure ring is arranged in the upper end of the upper cylinder, the screw passes through the pressure ring, a smooth rod is fixed to the upper end of the pressure ring, the smooth rod passes through the cover plate, and the smooth rod and the cover plate are slidably connected, a bolt is rotatably connected to the upper end of the pressure ring, the bolt passes through the cover plate, and the bolt is threadedly connected to the cover plate. The pressure ring can be slidably and sealingly inserted in the annular cavity between the inner column and the inner cylinder, and an inlet pipe is fixedly connected to the upper cylinder between the inner cylinder and the cover plate.

[0009] Specifically, a ladder is fixed on one side of the trough body.

[0010] Specifically, the axes of the upper cylinder, the polished rod, the screw rod and the bolt are parallel.

[0011] Specifically, the heating component includes a heating cylinder located in the groove body below the upper cylinder, the heating cylinder is concentric with the upper cylinder, a plurality of fixing rods are fixed to the outer edge of the heating cylinder, the fixing rods are fixedly connected to the groove body, a high cylinder is concentrically fixed inside the heating cylinder, the height of the upper end of the high cylinder is greater than the height of the upper end of the heating cylinder, and a heating ring is fixed in the annular cavity between the heating cylinder and the high cylinder.

[0012] Specifically, a gap is provided between the lower end of the heating ring and the bottom plate of the heating tube, the inner side of the heating ring is fixedly connected to the high tube through a plurality of support rods, an inner hole is provided at the lower end of the high tube, and an outer hole is provided at the lower end of the side wall of the heating tube.

[0013] Specifically, the flushing component includes an outer ring tube fixed in the tank body above the heating component, a plurality of nozzles are fixedly connected to the outside of the outer ring tube, the outer ring tube is connected to the outlet end of the liquid pipe, the inlet end of the liquid pipe is located outside the tank body, the outlet end of the nozzle faces the inner wall of the tank body, the inner ring tube is fixedly connected inside the outer ring tube, the lower end of the upper tube passes through the inner ring tube, the high tube and the heating tube are located below the inner ring tube, and a plurality of spray holes are opened at the lower end of the inner ring tube.

[0014] Specifically, a plurality of vertical poles are fixed to the upper end of the outer ring tube, the vertical poles are fixedly connected to the top plate of the tank body, a plurality of connecting tubes are arranged between the outer ring tube and the inner ring tube, and the two ends of the connecting tubes are fixedly connected to the outer ring tube and the inner ring tube respectively.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The utility model can filter the materials entering the tank body, and the filtered impurities are intercepted by the filter. When the impurities need to be removed, the inner cylinder is moved upward and in contact with the cover plate, and the impurities are intercepted between the cover plate and the inner cylinder, so that the pressure ring moves downward to squeeze the impurities in the inner cylinder, thereby reducing the content of the material in the impurities and reducing the loss of the material when cleaning the impurities.

[0017] 2. After the material enters the high cylinder, it overflows into the annular cavity between the high cylinder and the heating cylinder and is heated by the heating ring. This high-level tank can heat the material entering the tank body.

[0018] 3. By respectively opening an inner hole and an outer hole at the lower end of the high cylinder and the lower end of the side wall of the heating cylinder, it is possible to avoid the material from being retained in the high cylinder and the heating cylinder, ensuring that all the material can enter the tank body.

[0019] 4. By setting up a flushing component, the tank body and the heating component can be flushed, making it convenient to clean the inside of the tank body. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the utility model.

[0021] Figure 2Schematic diagram of the internal structure of the upper cylinder.

[0022] Figure 3 A cross-sectional view of the heating component.

[0023] Figure 4 A cross-sectional view of the flushing assembly.

[0024] The names of the parts in the attached drawings are:

[0025] 1 Tank

[0026] 2. Ladder

[0027] 3. Top tube

[0028] 4 Cover

[0029] 5 Inner tube

[0030] 6 Connecting rod

[0031] 7 Filter

[0032] 8 inner column

[0033] 9 Screw

[0034] 10 Press ring

[0035] 11 Bare

[0036] 12 Bolts

[0037] 13 Inlet pipe

[0038] 14 High

[0039] 15 Heating cartridge

[0040] 16 Fixing rod

[0041] 17 Heating ring

[0042] 18 External hole

[0043] 19 inner hole

[0044] 20 rods

[0045] 21 Outer ring tube

[0046] 22 liquid tube

[0047] 23 Pole

[0048] 24 Nozzles

[0049] 25 connecting pipe

[0050] 26 Inner ring tube

[0051] 27 spray holes. DETAILED DESCRIPTION

[0052] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0053] Example 1: Reference Figure 1 and Figure 2 As shown, a high-level tank comprises a tank body 1, and a ladder 2 is fixed to one side of the tank body 1. The lower end of the tank body 1 is fixedly connected to an outlet pipe.

[0054] A filter assembly is installed at the upper end of the tank body 1. The filter assembly includes an upper cylinder 3, which is fixed at the upper end of the tank body 1, the lower end of the upper cylinder 3 is connected to the tank body 1, and the upper end of the upper cylinder 3 is detachably fixed and sealed with a cover plate 4.

[0055] The upper cylinder 3 is slidingly and sealingly connected to the inner cylinder 5, the lower end of the inner cylinder 5 is concentrically provided with an inner column 8, the inner column 8 and the inner cylinder 5 are fixedly connected by multiple connecting rods 6, a filter screen 7 is fixed in the annular cavity between the inner column 8 and the inner cylinder 5, the upper end of the inner column 8 is coaxially rotatably connected with a screw 9, the screw 9 passes through the cover plate 4, and the screw 9 is threadedly and sealedly connected to the cover plate 4.

[0056] A pressure ring 10 is arranged in the upper end of the upper tube 3, and the screw 9 passes through the pressure ring 10. A polished rod 11 is fixed to the upper end of the pressure ring 10, and the polished rod 11 passes through the cover plate 4, and the polished rod 11 is slidably connected to the cover plate 4. A bolt 12 is rotatably connected to the upper end of the pressure ring 10, and the bolt 12 passes through the cover plate 4, and the bolt 12 is threadedly connected to the cover plate 4. The pressure ring 10 can be slidably sealed and inserted in the annular cavity between the inner column 8 and the inner tube 5. An inlet pipe 13 is fixedly connected to the upper tube 3 between the inner tube 5 and the cover plate 4.

[0057] Specifically, the axes of the upper cylinder 3, the polished rod 11, the screw rod 9 and the bolt 12 are parallel.

[0058] The material enters the upper cylinder 3 through the inlet pipe 13, and the material entering the upper cylinder 3 flows through the filter screen 7 in the inner cylinder 5, and the filter screen 7 can intercept impurities in the material.

[0059] When it is necessary to remove the impurities intercepted by the filter screen 7, the screw rod 9 is rotated to rotate upward. During the upward rotation of the screw rod 9, the inner cylinder 5 and the filter screen 7 are driven to move upward through the inner column 8 and the connecting rod 6. When the upper end of the inner cylinder 5 contacts the cover plate 4, the impurities intercepted by the filter screen 7 are blocked between the inner cylinder 5 and the cover plate 4.

[0060] Then, the bolt 12 is rotated to move the pressure ring 10 downward. After the pressure ring 10 enters the inner tube 5, the pressure ring 10 can squeeze the impurities in the inner tube 5, thereby reducing the content of the material in the impurities.

[0061] After the pressing ring 10 squeezes the impurities, the cover plate 4 is separated from the upper cylinder 3, and then the inner cylinder 5 can be pulled out of the upper cylinder 3. After the inner cylinder 5 is pulled out of the upper cylinder 3, the inner cylinder 5 and the cover plate 4 are separated, and the impurities in the inner cylinder 5 can be removed.

[0062] Embodiment 2: Based on Embodiment 1, refer to Figure 1 and Figure 3 As shown, a heating component is arranged in the tank body 1 below the filter assembly. The heating component comprises a heating cylinder 15 located in the tank body 1 below the upper cylinder 3, the heating cylinder 15 is concentric with the upper cylinder 3, a plurality of fixing rods 16 are fixed to the outer edge of the heating cylinder 15, the fixing rods 16 are fixedly connected to the tank body 1, a high cylinder 14 is concentrically fixed in the heating cylinder 15, the height of the upper end of the high cylinder 14 is greater than the height of the upper end of the heating cylinder 15, and a heating ring 17 is fixed in the annular cavity between the heating cylinder 15 and the high cylinder 14. Specifically, the inner side of the heating ring 17 is fixedly connected to the high cylinder 14 through a plurality of support rods 20.

[0063] The material flowing out from the lower end of the upper cylinder 3 enters the high cylinder 14. As the material in the high cylinder 14 continues to increase, the material in the high cylinder 14 overflows from the upper end of the high cylinder 14 to the annular cavity between the high cylinder 14 and the heating cylinder 15. The material overflowing into the annular cavity between the high cylinder 14 and the heating cylinder 15 can be heated by the heating ring 17, and the heated material can overflow from the upper end of the heating cylinder 15 into the tank body 1.

[0064] In order to prevent residual materials in the heating tube 15 and the high tube 14, a gap is provided between the lower end of the heating ring 17 and the bottom plate of the heating tube 15, an inner hole 19 is provided at the lower end of the high tube 14, and an outer hole 18 is provided at the lower end of the side wall of the heating tube 15. The materials in the high tube 14 can enter the annular cavity between the heating tube 15 and the high tube 14 through the inner hole 19, and the materials in the annular cavity between the heating tube 15 and the high tube 14 can flow into the tank body 1 through the outer hole 18.

[0065] Embodiment 3: Based on the second embodiment, refer to Figure 1 and Figure 4 As shown, a flushing assembly is provided in the tank body 1 above the heating assembly. The flushing assembly includes an outer ring pipe 21 fixed in the tank body 1 above the heating assembly. Specifically, a plurality of vertical rods 23 are fixed to the upper end of the outer ring pipe 21, and the vertical rods 23 are fixedly connected to the top plate of the tank body 1.

[0066] A plurality of nozzles 24 are fixedly connected to the outside of the outer ring tube 21, and the outer ring tube 21 is connected to the outlet end of the liquid tube 22. The inlet end of the liquid tube 22 is located outside the tank body 1, and the outlet end of the nozzle 24 faces the inner wall of the tank body 1. An inner ring tube 26 is fixedly connected to the inner ring tube 21. Specifically, a plurality of connecting tubes 25 are arranged between the outer ring tube 21 and the inner ring tube 26, and the two ends of the connecting tubes 25 are fixedly connected to the outer ring tube 21 and the inner ring tube 26 respectively. The lower end of the upper tube 3 passes through the inner ring tube 26, the high tube 14 and the heating tube 15 are located below the inner ring tube 26, and a plurality of spray holes 27 are opened at the lower end of the inner ring tube 26.

[0067] When the tank body 1 needs to be cleaned, the cleaning liquid is introduced into the liquid pipe 22, and the cleaning liquid entering the outer ring pipe 21 is sprayed from the nozzle 24 to wash the inner wall of the tank body 1. The cleaning liquid entering the inner ring pipe 26 through the connecting pipe 25 is sprayed from the spray hole 27 to wash the high cylinder 14, the heating cylinder 15 and the heating ring 17.

[0068] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A high-level tank, comprising a tank body (1), wherein the lower end of the tank body (1) is fixedly connected to an outlet pipe, characterized in that: A filter assembly is installed at the upper end of the tank body (1), a heating assembly is arranged in the tank body (1) below the filter assembly, and a flushing assembly is arranged in the tank body (1) above the heating assembly; the filter assembly comprises an upper cylinder (3), the upper cylinder (3) is fixed at the upper end of the tank body (1), the lower end of the upper cylinder (3) is connected to the tank body (1), the upper end of the upper cylinder (3) is detachably fixedly sealed with a cover plate (4), the upper cylinder (3) is slidably sealed with an inner cylinder (5), an inner column (8) is concentrically arranged in the lower end of the inner cylinder (5), the inner column (8) and the inner cylinder (5) are fixedly connected via a plurality of connecting rods (6), a filter screen (7) is fixed in the annular cavity between the inner column (8) and the inner cylinder (5), and the upper end of the inner cylinder (8) is concentrically rotatably connected with a screw rod (9) ), the screw rod (9) passes through the cover plate (4), the screw rod (9) and the cover plate (4) are threadedly sealed, a pressure ring (10) is arranged inside the upper end of the upper tube (3), the screw rod (9) passes through the pressure ring (10), a light rod (11) is fixed to the upper end of the pressure ring (10), the light rod (11) passes through the cover plate (4), the light rod (11) and the cover plate (4) are slidably connected, a bolt (12) is rotatably connected to the upper end of the pressure ring (10), the bolt (12) passes through the cover plate (4), the bolt (12) and the cover plate (4) are threadedly connected, the pressure ring (10) can be slidably sealed and inserted in the annular cavity between the inner column (8) and the inner tube (5), and an inlet pipe (13) is fixedly connected to the upper tube (3) between the inner tube (5) and the cover plate (4).

2. The high-level tank according to claim 1, characterized in that: A ladder (2) is fixed on one side of the trough body (1).

3. The elevated tank according to claim 1, characterized in that: The axes of the upper cylinder (3), the polished rod (11), the screw rod (9) and the bolt (12) are parallel.

4. The elevated tank according to claim 1, characterized in that: The heating component comprises a heating cylinder (15) located in a trough body (1) below an upper cylinder (3); the heating cylinder (15) is concentric with the upper cylinder (3); a plurality of fixing rods (16) are fixed to the outer edge of the heating cylinder (15); the fixing rods (16) are fixedly connected to the trough body (1); a high cylinder (14) is concentrically fixed in the heating cylinder (15); the height of the upper end of the high cylinder (14) is greater than the height of the upper end of the heating cylinder (15); and a heating ring (17) is fixed in the annular cavity between the heating cylinder (15) and the high cylinder (14).

5. The elevated tank according to claim 4, characterized in that: A gap is provided between the lower end of the heating ring (17) and the bottom plate of the heating tube (15); the inner side of the heating ring (17) is fixedly connected to the high tube (14) via a plurality of support rods (20); an inner hole (19) is provided at the lower end of the high tube (14); and an outer hole (18) is provided at the lower end of the side wall of the heating tube (15).

6. The elevated tank according to claim 4, characterized in that: The flushing component comprises an outer ring tube (21) fixed in a tank body (1) above the heating component, a plurality of nozzles (24) are fixedly connected to the outer side of the outer ring tube (21), the outer ring tube (21) is connected to the outlet end of a liquid tube (22), the inlet end of the liquid tube (22) is located outside the tank body (1), the outlet end of the nozzle (24) faces the inner wall of the tank body (1), the inner ring tube (26) is fixedly connected to the outer ring tube (21), the lower end of the upper tube (3) passes through the inner ring tube (26), the high tube (14) and the heating tube (15) are located below the inner ring tube (26), and a plurality of spray holes (27) are opened at the lower end of the inner ring tube (26).

7. An elevated tank according to claim 6, characterized in that: A plurality of vertical rods (23) are fixed to the upper end of the outer ring tube (21), and the vertical rods (23) are fixedly connected to the top plate of the tank body (1). A plurality of connecting tubes (25) are arranged between the outer ring tube (21) and the inner ring tube (26), and the two ends of the connecting tubes (25) are fixedly connected to the outer ring tube (21) and the inner ring tube (26), respectively.

Citation Information

Patent Citations

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    CN213760679U

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    CN218572982U