Workshop machine concentrated alkali wastewater recycling device
By designing a concentrated alkali wastewater reuse device on the workshop machine, the concentrated alkali wastewater is automatically transported to the acid mist tower, which solves the problems of high treatment costs and occupational hazards in the existing technology, and realizes the reuse of concentrated alkali wastewater and pickling mist gas Improved treatment effect.
Patent Information
- Application Number
- CN202421041213.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-14
AI Technical Summary
In the prior art, the concentrated alkali wastewater generated by the battery workshop machine is costly and has occupational hazards. In addition, the neutralization method of the acid mist tower treats acid mist separately, and fails to effectively utilize concentrated alkali wastewater.
A concentrated alkali wastewater reuse device for workshop machines is designed, including concentrated alkali storage tank, acid mist tower, water tank, water pump and conveying mechanism. Through PH probe and PLC control, the concentrated alkali wastewater is automatically transported to the acid mist tower. Increase the treatment capacity of alkaline solutions and avoid neutralization treatment with acidic agents.
The reuse of concentrated alkali wastewater is achieved, the treatment cost is reduced, the occupational hazards of artificial contact with high concentration chemicals are avoided, the treatment effect of pickling mist is improved, and the concentrated alkali wastewater is mixed evenly through the spiral leaves.
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Figure CN222312857U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wastewater treatment, in particular to a device for recycling concentrated alkaline wastewater from a workshop machine. Background Art
[0002] At present, the battery workshop machines produce concentrated alkaline wastewater during operation. In the prior art, the treatment of these concentrated alkaline wastewater is generally to collect them and then add acidic agents to neutralize them. However, this treatment method has the following problems:
[0003] 1. The treatment cost of using acidic agents is high;
[0004] 2. Artificially adding acidic agents into concentrated alkaline wastewater will inevitably lead to contact with high-concentration chemicals, which poses certain occupational hazards;
[0005] At present, in the battery production process, acid mist will be generated in the battery production workshop, and the pickling mist is treated separately in the acid mist tower through neutralization with alkaline solution. If the concentrated alkaline wastewater generated by the battery workshop machine is used in the acid mist tower, the concentrated alkaline wastewater can be reused. Utility Model Content
[0006] The utility model aims to solve the shortcomings in the prior art and proposes a workshop machine concentrated alkali wastewater recycling device.
[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0008] A workshop machine concentrated alkaline wastewater recycling device, comprising:
[0009] A concentrated alkali storage tank, which stores concentrated alkali wastewater discharged from workshop machines;
[0010] An acid mist tower, wherein two support plates are fixedly connected to the lower end of the acid mist tower, a water tank is fixedly connected between the two support plates, a liquid flow pipe is fixedly connected to the bottom of the acid mist tower, and the liquid flow pipe is directly opposite to the top of the water tank, and a first water pump is fixedly connected to the side wall of one of the support plates through a bracket, an input end of the first water pump is connected to the inner wall of the water tank, and an output end of the first water pump is connected to the top of the inner wall of the acid mist tower through a first water pipe;
[0011] A second water pump, wherein the input end of the second water pump is connected to the inner wall of the concentrated alkali storage tank, the output end of the second water pump is fixedly connected to a second water pipe, an end of the second water pipe away from the second water pump is fixedly connected to a third water pipe through a conveying mechanism, and an end of the third water pipe away from the conveying mechanism is connected to the inner wall of the first water pipe.
[0012] Preferably, a pH probe is installed in the water tank to detect the pH value in the water tank, and the second water pump and the pH probe are electrically connected to an external power supply through a PLC control mechanism.
[0013] Preferably, the conveying mechanism includes a conveying cylinder fixedly connected to the inner wall of the concentrated alkali storage tank through a bracket, the inner wall of the conveying cylinder is sealed and rotatably connected to a vertical rod, the side walls of the vertical rod are fixedly connected to spiral blades, the side walls of the spiral blades are in contact with the inner wall of the conveying cylinder, the second water pipe is connected to the lower part of the inner wall of the conveying cylinder, and the third water pipe is connected to the upper part of the inner wall of the conveying cylinder.
[0014] Preferably, the lower end of the vertical rod passes through the bottom of the conveying cylinder and extends to near the bottom of the concentrated alkali storage tank, and the side wall of the vertical rod located in the concentrated alkali storage tank is fixedly connected with a plurality of mixing rods.
[0015] Preferably, a one-way valve is installed in the third water pipe, and the one-way valve only allows concentrated alkaline wastewater to flow from the third water pipe into the first water pipe.
[0016] The utility model has the following beneficial effects:
[0017] 1. A pH probe and a second water pump are set. When the acidity in the water tank increases and the alkaline solution decreases, the concentrated alkaline wastewater in the concentrated alkali storage tank can be transported to the acid mist tower, thereby increasing the alkalinity of the solution entering the acid mist tower and increasing the treatment effect on the pickling mist. This can achieve the reuse of the concentrated alkaline wastewater generated by the battery workshop machines during operation, and avoid the prior art of adding acidic agents to the concentrated alkaline wastewater for neutralization treatment, which not only leads to high treatment costs for the use of acidic agents, but also leads to the manual addition of acidic agents to the concentrated alkaline wastewater, which inevitably leads to contact with high-concentration chemicals and has certain occupational hazards.
[0018] 2. Set up a conveying mechanism. When the concentrated alkaline wastewater flows from bottom to top in the conveying cylinder, the side wall of the spiral blade fits against the inner wall of the conveying cylinder, which will drive the spiral blade to rotate in the conveying cylinder. At this time, the vertical rod will drive multiple mixing rods to rotate to mix the concentrated alkaline wastewater evenly. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a structural schematic diagram of a workshop machine concentrated alkali wastewater recycling device proposed by the utility model;
[0020] Figure 2 for Figure 1 Schematic diagram of the enlarged structure of the medium-concentration alkali storage tank.
[0021] In the figure: 1. concentrated alkali storage tank; 2. acid mist tower; 3. support plate; 4. water tank; 5. liquid flow pipe; 6. first water pump; 7. first water pipe; 8. second water pump; 9. second water pipe; 10. third water pipe; 11. pH probe; 12. conveying cylinder; 13. vertical rod; 14. spiral blade; 15. mixing rod. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0023] Reference Figure 1-Figure 2 A device for recycling concentrated alkaline wastewater from workshop machines comprises a concentrated alkaline storage tank 1, which stores concentrated alkaline wastewater discharged from workshop machines.
[0024] An acid mist tower 2 is provided, wherein two support plates 3 are fixedly connected to the lower end of the acid mist tower 2, a water tank 4 is fixedly connected between the two support plates 3, a liquid flow pipe 5 is fixedly connected to the bottom of the acid mist tower 2, and the liquid flow pipe 5 is directly opposite to the top of the water tank 4. A first water pump 6 is fixedly connected to the side wall of one of the support plates 3 through a bracket, and the input end of the first water pump 6 is connected to the inner wall of the water tank 4, and the output end of the first water pump 6 is connected to the top of the inner wall of the acid mist tower 2 through a first water pipe 7. The first water pump 6 can transport the alkaline solution in the water tank 4 to the first water pipe 7 and then spray it out in the acid mist tower 2, so as to neutralize the acid mist entering the acid mist tower 2. This is a prior art and will not be elaborated here.
[0025] A second water pump 8, the input end of the second water pump 8 is connected to the inner wall of the concentrated alkali storage tank 1, the output end of the second water pump 8 is fixedly connected to a second water pipe 9, the end of the second water pipe 9 away from the second water pump 8 is fixedly connected to a third water pipe 10 through a conveying mechanism, the end of the third water pipe 10 away from the conveying mechanism is connected to the inner wall of the first water pipe 7, a one-way valve is installed in the third water pipe 10, and the one-way valve only allows concentrated alkali wastewater to flow from the third water pipe 10 into the first water pipe 7.
[0026] A pH probe 11 is installed in the water tank 4 to detect the pH value in the water tank 4. The second water pump 8 and the pH probe 11 are electrically connected to an external power supply through a PLC control mechanism.
[0027] Furthermore, the PH probe 11 is used to detect the PH value in the water tank 4. When the PH value in the water tank 4 decreases, it means that the acidity in the water tank 4 increases and the alkaline solution decreases. At this time, the PH probe 11 senses this signal and transmits it to the PLC control mechanism, thereby controlling the second water pump 8 to start, and the concentrated alkaline wastewater in the concentrated alkali storage tank 1 is transported to the acid mist tower 2 through the second water pipe 9, the conveying mechanism, the third water pipe 10 and the first water pipe 7, thereby increasing the alkalinity of the solution entering the acid mist tower 2, increasing the treatment effect of the pickling mist, and realizing the reuse of the concentrated alkaline wastewater generated by the battery workshop machine during operation, avoiding the prior art of adding acidic agents to the concentrated alkaline wastewater for neutralization treatment, which not only leads to high treatment costs using acidic agents, but also leads to manual addition of acidic agents into the concentrated alkaline wastewater, which inevitably contacts high-concentration chemicals and has certain occupational hazards.
[0028] It should be noted that the process of controlling the start and stop of the second water pump 8 through the PLC control mechanism using the signal detected by the PH probe 11 is a common circuit control method and is a prior art, which will not be described in detail here.
[0029] The conveying mechanism includes a conveying cylinder 12 fixedly connected to the inner wall of the concentrated alkali storage tank 1 through a bracket, the inner wall of the conveying cylinder 12 is sealed and rotatably connected to a vertical rod 13, the side wall of the vertical rod 13 is fixedly connected to a spiral blade 14, the side wall of the spiral blade 14 is in contact with the inner wall of the conveying cylinder 12, the second water pipe 9 is connected to the lower part of the inner wall of the conveying cylinder 12, and the third water pipe 10 is connected to the upper part of the inner wall of the conveying cylinder 12.
[0030] The lower end of the vertical rod 13 passes through the bottom of the conveying cylinder 12 and extends to near the bottom of the concentrated alkali storage tank 1 . A plurality of mixing rods 15 are fixedly connected to the side wall of the vertical rod 13 located in the concentrated alkali storage tank 1 .
[0031] Furthermore, when the second water pump 8 is started, the concentrated alkaline wastewater will flow out through the second water pipe 9, the conveying cylinder 12 and the third water pipe 10. Since the side wall of the spiral blade 14 is in contact with the inner wall of the conveying cylinder 12, as the concentrated alkaline wastewater flows upward, the spiral blade 14 will be driven to rotate in the conveying cylinder 12. At this time, the vertical rod 13 will drive multiple mixing rods 15 to rotate to mix the concentrated alkaline wastewater evenly.
[0032] During the battery production process, the acid mist generated enters the acid mist tower 2. At this time, the first water pump 6 can transport the alkaline solution in the water tank 4 to the first water pipe 7 and then spray it out in the acid mist tower 2 to neutralize the acid mist entering the acid mist tower 2. Then the treated water will flow back to the water tank 4 through the liquid flow pipe 5 for continued use.
[0033] When the pH probe 11 detects that the pH value in the water tank 4 decreases, it means that the acidity in the water tank 4 increases and the alkaline solution decreases. At this time, the pH probe 11 senses this signal and transmits it to the PLC control mechanism, thereby controlling the second water pump 8 to start, and the concentrated alkaline wastewater in the concentrated alkali storage tank 1 is transported to the acid mist tower 2 through the second water pipe 9, the conveying cylinder 12, the third water pipe 10 and the first water pipe 7, thereby increasing the alkalinity of the solution entering the acid mist tower 2, increasing the treatment effect of the pickling mist, and realizing the reuse of the concentrated alkaline wastewater generated by the battery workshop machine during operation;
[0034] When the concentrated alkaline wastewater flows from bottom to top in the conveying cylinder 12, the spiral blade 14 is driven to rotate in the conveying cylinder 12 due to the side wall of the spiral blade 14 being in contact with the inner wall of the conveying cylinder 12. At this time, the vertical rod 13 drives multiple mixing rods 15 to rotate to mix the concentrated alkaline wastewater evenly.
[0035] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.
Claims
1. A workshop machine concentrated alkaline wastewater recycling device, characterized in that: include: A concentrated alkali storage tank (1), wherein the concentrated alkali storage tank (1) stores concentrated alkali wastewater discharged from workshop machines; An acid mist tower (2), wherein two support plates (3) are fixedly connected at the lower end of the acid mist tower (2), a water tank (4) is fixedly connected between the two support plates (3), a liquid flow pipe (5) is fixedly connected at the bottom of the acid mist tower (2), the liquid flow pipe (5) is directly opposite to the top of the water tank (4), a first water pump (6) is fixedly connected to the side wall of one of the support plates (3) through a bracket, an input end of the first water pump (6) is connected to the inner wall of the water tank (4), and an output end of the first water pump (6) is connected to the top of the inner wall of the acid mist tower (2) through a first water pipe (7); A second water pump (8), wherein the input end of the second water pump (8) is in communication with the inner wall of the concentrated alkali storage tank (1), the output end of the second water pump (8) is fixedly connected to a second water pipe (9), the end of the second water pipe (9) away from the second water pump (8) is fixedly connected to a third water pipe (10) via a conveying mechanism, and the end of the third water pipe (10) away from the conveying mechanism is in communication with the inner wall of the first water pipe (7).
2. A workshop machine concentrated alkaline wastewater recycling device according to claim 1, characterized in that: A pH probe (11) is installed in the water tank (4) for detecting the pH value in the water tank (4); the second water pump (8) and the pH probe (11) are electrically connected to an external power supply via a PLC control mechanism.
3. The device for recycling concentrated alkali wastewater from workshop machines according to claim 1 is characterized in that: The conveying mechanism comprises a conveying cylinder (12) fixedly connected to the inner wall of a concentrated alkali storage tank (1) through a bracket, the inner wall of the conveying cylinder (12) is sealed and rotatably connected to a vertical rod (13), the side wall of the vertical rod (13) is fixedly connected to a spiral blade (14), the side wall of the spiral blade (14) is in contact with the inner wall of the conveying cylinder (12), the second water pipe (9) is connected to the lower part of the inner wall of the conveying cylinder (12), and the third water pipe (10) is connected to the upper part of the inner wall of the conveying cylinder (12).
4. A workshop machine concentrated alkaline wastewater recycling device according to claim 3, characterized in that: The lower end of the vertical rod (13) passes through the bottom of the conveying cylinder (12) and extends to near the bottom of the concentrated alkali storage tank (1). The side wall of the vertical rod (13) located in the concentrated alkali storage tank (1) is fixedly connected to a plurality of mixing rods (15).
5. The device for recycling concentrated alkali wastewater from workshop machines according to claim 1 is characterized in that: A one-way valve is installed in the third water pipe (10), and the one-way valve only allows concentrated alkaline wastewater to flow from the third water pipe (10) into the first water pipe (7).