Copper casting crystallizer

By designing an adjustable second baffle assembly and positioning assembly, the problem of the limited model of existing copper ingot blank crystallizers has been solved, enabling the production of multiple models of copper ingot blanks, reducing production costs and improving processing efficiency.

CN222326648UActive Publication Date: 2025-01-10MEILV BEIYE IND (DALIAN) CO LTD

Patent Information

Application Number
CN202323617312.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-28
Publication Date
2025-01-10
Estimated Expiration
2033-12-28

AI Technical Summary

Technical Problem

Existing copper ingot crystallizers can only cool and shape one type of copper ingot, which cannot meet the processing needs of multiple types, resulting in insufficient production flexibility and high costs.

Method used

A copper casting crystallizer was designed. Through an adjustable second baffle assembly and a positioning assembly, the position of the baffle can be adjusted according to the copper ingot model and fixed by the positioning assembly to form a molding cavity for various copper ingots. Combined with a water circuit design with multiple cooling chambers, uniform cooling is achieved.

Benefits of technology

A single crystallizer was developed that can produce multiple types of copper ingots, improving production flexibility, reducing production costs, and enhancing processing efficiency through optimized cooling structure.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222326648U_ABST
    Figure CN222326648U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of crystallizers, in particular to a copper casting crystallizer which is characterized in that when the copper casting crystallizer is used, the positions of a second baffle assembly on two groups of side plates are adjusted according to the model of a copper ingot blank to be processed, and then the second baffle assembly is fixed through a positioning assembly, so that one group of crystallizers can produce various copper ingot blanks; meanwhile, the production cost is saved; comprising a bottom plate and a U-shaped plate, the U-shaped plate is arranged at the top end of the bottom plate, the U-shaped plate is composed of a first baffle and side plates, the left ends of the two sets of side plates are connected with the right end of the first baffle, and the first baffle and the two sets of side plates are integrally formed; the second baffle assembly is placed between the two sets of side plates, and the positioning assembly fixes the second baffle assembly.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of crystallizers, in particular to a copper casting crystallizer. Background Art

[0002] During the copper ingot processing, the ladle pours molten copper into the crystallizer, and the molten copper is cooled and solidified in the crystallizer to form a copper ingot.

[0003] In the prior art, the patent document with the announcement number CN219402241U discloses a copper ingot crystallizer, comprising: a graphite sleeve, a copper sleeve and a steel sleeve, wherein the copper sleeve is sleeved on the outside of the graphite sleeve, the steel sleeve is sleeved on the outside of the copper sleeve, a water tank is arranged between the steel sleeve and the copper sleeve, the bottom of the water tank is connected to a water inlet, and the bottom of the steel sleeve is connected to a water outlet. The graphite sleeve is arranged on the inner side of the copper sleeve, and the through hole inside the graphite sleeve is a tapered hole with a large top diameter and a small bottom diameter.

[0004] During use, it was found that the above-mentioned device can shape molten copper into copper ingots, but it can only cool and shape one type of copper ingot. There are fewer processing types of copper ingots. When another type of copper ingot needs to be processed, the crystallizer of the same type needs to be replaced. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a copper casting crystallizer with improved flexibility.

[0006] The utility model discloses a copper casting crystallizer, comprising a bottom plate and a U-shaped plate, wherein a U-shaped plate is arranged on the top of the bottom plate, the U-shaped plate is composed of a No. 1 baffle plate and side plates, the left ends of the two groups of side plates are connected to the right end of the No. 1 baffle plate, the No. 1 baffle plate and the two groups of side plates are integrally formed, and further comprising a No. 2 baffle plate assembly and a positioning assembly, wherein a group of positioning assemblies are respectively arranged on the tops of the two groups of side plates, the No. 2 baffle plate assembly is placed between the two groups of side plates, and the No. 2 baffle plate assembly is fixed by the positioning assembly; when in use, the position of the No. 2 baffle plate assembly on the two groups of side plates is adjusted according to the model of the copper ingot billet to be processed, and then the No. 2 baffle plate assembly is fixed by the positioning assembly, thereby realizing that one group of crystallizers can produce a variety of copper ingot billets, and at the same time saving production costs.

[0007] Preferably, the No. 2 baffle assembly includes a No. 2 baffle, a positioning plate and a circular hole, a positioning plate is arranged at the top of the No. 2 baffle, and two groups of circular holes are arranged on the positioning plate; the positioning assembly fixes the positioning plate through the circular holes, thereby fixing the No. 2 baffle, the bottom end of the No. 2 baffle contacts the top of the bottom plate, and the front and rear ends of the No. 2 baffle contact the inner ends of the two groups of side plates respectively, so that the U-shaped plate, the bottom plate and the No. 2 baffle form a forming cavity for the copper ingot blank, thereby improving flexibility.

[0008] Preferably, the positioning assembly includes a vertical plate, a positioning notch, a threaded groove and a bolt. A vertical plate is provided at the top of the side plate. A plurality of groups of positioning notches are provided at the top of the vertical plate. A group of threaded grooves are provided at the bottom of each group of positioning notches. A group of bolts are screwed into each group of threaded grooves. The front and rear ends of the positioning plate are respectively placed in the corresponding positioning notches on the two groups of vertical plates. The positioning notches position the positioning plate. At the same time, the circular hole coincides with the threaded groove. After that, the staff passes the bolt through the circular hole and connects it with the threaded groove, thereby completing the fixation of the No. 2 baffle plate and the positioning plate and improving the firmness.

[0009] Preferably, it also includes a No. 1 water inlet pipe, a No. 1 water outlet pipe, a No. 1 valve, a No. 2 water inlet pipe, a No. 2 water outlet pipe and a No. 2 valve, a plurality of groups of No. 1 cooling cavities are arranged at equal intervals inside the U-shaped plate, a plurality of groups of No. 1 water inlet pipes and a plurality of groups of No. 1 water outlet pipes are arranged on the outer wall of the U-shaped plate, a group of No. 1 valves are respectively installed on each group of No. 1 water inlet pipes, the output end of each group of No. 1 water inlet pipes is respectively communicated with a group of No. 1 cooling cavities, the input end of each group of No. 1 water outlet pipes is respectively communicated with a group of No. 1 cooling cavities, a No. 2 cooling cavity is arranged in the No. 2 baffle, a No. 2 water inlet pipe and a No. 2 water outlet pipe are arranged at the right end of the No. 2 baffle, and a No. 2 valve is installed on the No. 2 water inlet pipe , the input end of the No. 2 water inlet pipe is connected to the No. 2 cooling chamber, and the input end of the No. 2 water outlet pipe is connected to the No. 2 cooling chamber; when the molten copper is cooled and formed on the inner side of the bottom plate, the U-shaped plate and the No. 2 baffle, multiple groups of No. 1 valves are opened, so that the cooling water enters the No. 1 cooling chamber through the No. 1 water inlet pipes to cool the molten copper and is discharged through the corresponding No. 1 water outlet pipe, and the No. 2 valve is opened, so that the cooling water enters the No. 2 cooling chamber through the No. 2 water inlet pipe and is discharged through the No. 2 water outlet pipe. The cooling water in the No. 1 cooling chamber cooperates with the cooling water in the No. 2 cooling chamber to evenly cool the molten copper, thereby improving the processing efficiency.

[0010] Preferably, a handle is further included, and a handle is provided on the top of the positioning plate; when the position of the second baffle plate needs to be adjusted, the staff pulls and transfers the second baffle plate and the positioning plate through the handle to improve convenience.

[0011] Preferably, a flat washer is further included, and the flat washer is mounted on the bolt; when the flat washer passes through the round hole and is threadedly connected to the thread groove, the contact area between the bolt and the top of the positioning plate is increased through the flat washer, thereby improving the installation firmness.

[0012] Preferably, it also includes a fixing plate and a positioning hole. Two groups of fixing plates are respectively provided at the front and rear ends of the base plate, and each group of fixing plates is respectively provided with a positioning hole. The staff uses screws to pass through the positioning holes and screw them onto the supporting surface to fix the base plate and reduce the deviation of the base plate.

[0013] Compared with the prior art, the utility model has the following beneficial effects: when in use, the position of the No. 2 baffle assembly on the two sets of side plates is adjusted according to the model of the copper ingot to be processed, and then the No. 2 baffle assembly is fixed by the positioning assembly, thereby achieving one set of crystallizers to produce a variety of copper ingots, while saving production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a first axonometric structural schematic diagram of the utility model;

[0015] Figure 2 It is a second axonometric structural schematic diagram of the utility model;

[0016] Figure 3 It is a schematic diagram of the explosion structure of the utility model;

[0017] Figure 4 yes Figure 3 A partial enlarged structural diagram of the middle part;

[0018] Figure 5 It is an enlarged structural diagram of structures such as the No. 2 baffle and the No. 2 valve.

[0019] Markings in the attached drawings: 1. bottom plate; 2. baffle plate No. 1; 3. side plate; 4. baffle plate No. 2; 5. positioning plate; 6. round hole; 7. vertical plate; 8. positioning notch; 9. threaded groove; 10. bolt; 11. water inlet pipe No. 1; 12. water outlet pipe No. 1; 13. valve No. 1; 14. water inlet pipe No. 2; 15. water outlet pipe No. 2; 16. valve No. 2; 18. handle; 19. flat washer; 20. fixing plate; 21. positioning hole. DETAILED DESCRIPTION

[0020] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0021] Example 1

[0022] like Figure 1 and Figure 3 As shown, a copper casting crystallizer of the utility model comprises a bottom plate 1 and a U-shaped plate, a U-shaped plate is arranged at the top of the bottom plate 1, the U-shaped plate is composed of a No. 1 baffle plate 2 and a side plate 3, the left ends of the two groups of side plates 3 are connected to the right end of the No. 1 baffle plate 2, the No. 1 baffle plate 2 and the two groups of side plates 3 are integrally formed, and also comprises a No. 2 baffle plate assembly and a positioning assembly, the tops of the two groups of side plates 3 are respectively provided with a group of positioning assemblies, the No. 2 baffle plate assembly is placed between the two groups of side plates 3, and the positioning assembly fixes the No. 2 baffle plate assembly;

[0023] like Figure 1 , Figure 3 and Figure 5 As shown, the second baffle assembly includes a second baffle 4, a positioning plate 5 and a circular hole 6. The top of the second baffle 4 is provided with a positioning plate 5, and the positioning plate 5 is provided with two groups of circular holes 6;

[0024] like Figure 1 , Figure 3 and Figure 4 As shown, the positioning assembly includes a vertical plate 7, a positioning notch 8, a threaded groove 9 and a bolt 10. The vertical plate 7 is arranged at the top of the side plate 3. A plurality of groups of positioning notches 8 are arranged at the top of the vertical plate 7. A group of threaded grooves 9 are arranged at the bottom end of each group of positioning notches 8, and a group of bolts 10 are screwed into each group of threaded grooves 9.

[0025] In this embodiment, the front and rear ends of the positioning plate 5 are respectively placed in the corresponding positioning grooves 8 on the two groups of vertical plates 7, the positioning grooves 8 position the positioning plate 5, and the circular hole 6 coincides with the thread groove 9. Then the staff passes the bolt 10 through the circular hole 6 and threadedly connects it with the thread groove 9, thereby completing the fixation of the No. 2 baffle plate 4 and the positioning plate 5. The bottom end of the No. 2 baffle plate 4 contacts the top end of the bottom plate 1, and the front and rear ends of the No. 2 baffle plate 4 contact the inner ends of the two groups of side plates 3 respectively, so that the U-shaped plate, the bottom plate 1 and the No. 2 baffle plate 4 form a forming cavity for the copper ingot blank.

[0026] Example 2

[0027] like Figure 1 and Figure 3 As shown, a copper casting crystallizer of the utility model comprises a bottom plate 1 and a U-shaped plate, a U-shaped plate is arranged at the top of the bottom plate 1, the U-shaped plate is composed of a No. 1 baffle plate 2 and a side plate 3, the left ends of the two groups of side plates 3 are connected to the right end of the No. 1 baffle plate 2, the No. 1 baffle plate 2 and the two groups of side plates 3 are integrally formed, and also comprises a No. 2 baffle plate assembly and a positioning assembly, the tops of the two groups of side plates 3 are respectively provided with a group of positioning assemblies, the No. 2 baffle plate assembly is placed between the two groups of side plates 3, and the positioning assembly fixes the No. 2 baffle plate assembly;

[0028] like Figure 1 , Figure 3 and Figure 5 As shown, the second baffle assembly includes a second baffle 4, a positioning plate 5 and a circular hole 6. The top of the second baffle 4 is provided with a positioning plate 5, and the positioning plate 5 is provided with two groups of circular holes 6;

[0029] like Figure 1 , Figure 3 and Figure 4 As shown, the positioning assembly includes a vertical plate 7, a positioning notch 8, a threaded groove 9 and a bolt 10. The vertical plate 7 is arranged at the top of the side plate 3. The top of the vertical plate 7 is provided with multiple groups of positioning notches 8. The bottom end of each group of positioning notches 8 is respectively provided with a group of threaded grooves 9. Each group of threaded grooves 9 is screwed with a group of bolts 10.

[0030] like Figure 1 , Figure 2 , Figure 3 and Figure 5 As shown, it also includes a No. 1 water inlet pipe 11, a No. 1 water outlet pipe 12, a No. 1 valve 13, a No. 2 water inlet pipe 14, a No. 2 water outlet pipe 15 and a No. 2 valve 16. Multiple groups of No. 1 cooling cavities are arranged at equal intervals inside the U-shaped plate, and multiple groups of No. 1 water inlet pipes 11 and multiple groups of No. 1 water outlet pipes 12 are arranged on the outer wall of the U-shaped plate. A group of No. 1 valves 13 are respectively installed on each group of No. 1 water inlet pipes 11. The output end of each group of No. 1 water inlet pipes 11 is communicated with a group of No. 1 cooling cavities, and the input end of each group of No. 1 water outlet pipes 12 is communicated with a group of No. 1 cooling cavities. The No. 2 baffle plate 4 is provided with a No. 2 cooling cavity. The right end of the No. 2 baffle plate 4 is provided with a No. 2 water inlet pipe 14 and a No. 2 water outlet pipe 15. The No. 2 water inlet pipe 14 is installed with a No. 2 valve 16. The input end of the No. 2 water inlet pipe 14 is communicated with the No. 2 cooling cavity, and the input end of the No. 2 water outlet pipe 15 is communicated with the No. 2 cooling cavity.

[0031] In this embodiment, the front and rear ends of the positioning plate 5 are respectively placed in the corresponding positioning notches 8 on the two sets of vertical plates 7, and the positioning notches 8 position the positioning plate 5. At the same time, the round hole 6 coincides with the thread groove 9. Then, the staff passes the bolt 10 through the round hole 6 and is threadedly connected with the thread groove 9, thereby completing the fixation of the second baffle plate 4 and the positioning plate 5. The bottom end of the second baffle plate 4 contacts the top of the bottom plate 1, and the front and rear ends of the second baffle plate 4 contact the inner ends of the two sets of side plates 3, so that the U-shaped plate and the bottom plate 1 are fixed. The No. 1 valve 13 and the No. 2 baffle 4 form a forming cavity for the copper ingot blank, open multiple groups of No. 1 valves 13, so that the cooling water enters the No. 1 cooling cavity through the No. 1 water inlet pipe 11 to cool the molten copper and is discharged through the corresponding No. 1 water outlet pipe 12, open the No. 2 valve 16, so that the cooling water enters the No. 2 cooling cavity through the No. 2 water inlet pipe 14 and is discharged through the No. 2 water outlet pipe 15, the cooling water in the No. 1 cooling cavity cooperates with the cooling water in the No. 2 cooling cavity to evenly cool the molten copper.

[0032] The U-shaped plate, bottom plate 1 and second baffle plate 4 of a copper casting crystallizer of the utility model are purchased on the market, and technicians in the industry only need to install and operate them according to the accompanying instruction manual, without the need for creative labor by technicians in the field.

[0033] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A copper casting crystallizer, comprising a bottom plate (1) and a U-shaped plate, wherein the top of the bottom plate (1) is provided with a U-shaped plate, the U-shaped plate is composed of a first baffle plate (2) and a side plate (3), the left ends of the two sets of side plates (3) are connected to the right end of the first baffle plate (2), the first baffle plate (2) and the two sets of side plates (3) are integrally formed, characterized in that: It also includes a second baffle assembly and a positioning assembly, wherein a group of positioning assemblies are respectively arranged at the top ends of the two groups of side panels (3), the second baffle assembly is placed between the two groups of side panels (3), and the positioning assembly fixes the second baffle assembly; The second baffle assembly comprises a second baffle (4), a positioning plate (5) and a circular hole (6); the top of the second baffle (4) is provided with a positioning plate (5), and the positioning plate (5) is provided with two groups of circular holes (6); The positioning assembly comprises a vertical plate (7), a positioning notch (8), a threaded groove (9) and a bolt (10); the vertical plate (7) is arranged at the top of the side plate (3); a plurality of groups of positioning notches (8) are arranged at the top of the vertical plate (7); a group of threaded grooves (9) are arranged at the bottom of each group of positioning notches (8); and a group of bolts (10) are screwed into each group of threaded grooves (9); The invention also comprises a No. 1 water inlet pipe (11), a No. 1 water outlet pipe (12), a No. 1 valve (13), a No. 2 water inlet pipe (14), a No. 2 water outlet pipe (15) and a No. 2 valve (16); a plurality of groups of No. 1 cooling chambers are arranged at equal intervals inside the U-shaped plate; a plurality of groups of No. 1 water inlet pipes (11) and a plurality of groups of No. 1 water outlet pipes (12) are arranged on the outer wall of the U-shaped plate; a group of No. 1 valves (13) are respectively installed on each group of No. 1 water inlet pipes (11); and an output end of each group of No. 1 water inlet pipes (11) is provided. The second baffle plate (4) is provided with a second cooling chamber, and the right end of the second baffle plate (4) is provided with a second water inlet pipe (14) and a second water outlet pipe (15). The second water inlet pipe (14) is provided with a second valve (16). The input end of the second water inlet pipe (14) is communicated with the second cooling chamber, and the input end of the second water outlet pipe (15) is communicated with the second cooling chamber. It also includes a handle (18), and the top end of the positioning plate (5) is provided with a handle (18); It also includes a flat washer (19), and the bolt (10) is sleeved with the flat washer (19); It also comprises a fixing plate (20) and a positioning hole (21); two groups of fixing plates (20) are respectively arranged at the front and rear ends of the bottom plate (1); and each group of fixing plates (20) is respectively arranged with a positioning hole (21).

Citation Information

Patent Citations

  • Copper ingot crystallizer

    CN219402241U

Cited By

  • Depth-adjustable crystallizer

    CN223684408U