Adjustable clamp for hardware testing
The clamping force and position of the hardware clamps are automatically adjusted by a motor-driven clamping mechanism and gear transmission, which solves the problems of labor intensity and time consumption caused by manual adjustment in the existing technology, and achieves efficient and stable clamping effect.
Patent Information
- Application Number
- CN202420179523.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-25
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-01-25
AI Technical Summary
Existing hardware testing fixtures require manual adjustment of clamping force and position, increasing labor intensity and time consumption, especially when frequently adjusting multiple hardware components, thus reducing production efficiency.
The clamping mechanism, driven by a motor, automatically adjusts the clamping force and position through a combination of threaded rods, gears, and nuts. Combined with the support plate and mounting plate, it forms a stable structure, reducing the difficulty and time required for manual operation.
It improves the stability and efficiency of clamping, reduces the difficulty and time cost of operation, ensures the accuracy and stability of clamping, and adapts to the size requirements of different workpieces.
Smart Images

Figure CN222327906U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hardware clamps, in particular to an adjustable clamp for hardware testing. Background Art
[0002] Hardware test fixtures are special fixtures used to test and inspect hardware products. Hardware products include various hardware parts, hardware tools and hardware accessories. Hardware test fixtures can be used to test the size, shape, hardness, strength, density, electrical performance and other indicators of hardware products to evaluate the quality and reliability of the products.
[0003] Some existing hardware testing fixtures are composed of two adjusting parts and a clamping plate. When using them, the staff first needs to rotate the adjusting part so that the adjusting part pushes the clamping plate to clamp the hardware parts. This method requires the staff to manually rotate the adjusting part to adjust and clamp it. Since the staff needs to manually rotate the adjusting part to adjust the clamping force and position, this requires a certain amount of strength and labor, especially when frequent clamping adjustments are required, which will increase the labor intensity of the staff. In addition, it takes a certain amount of time to manually rotate the adjusting part for clamping adjustments, especially when multiple hardware parts need to be adjusted, which will increase the time consumption of the testing process and reduce production efficiency. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings of the prior art and provide an adjustable clamp for hardware testing.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an adjustable clamp for hardware testing, comprising: a clamping mechanism, the clamping mechanism includes a workbench, a fixing mechanism is arranged at the bottom of the workbench, a motor is arranged on one side of the workbench, a first threaded rod is arranged at one end of the motor output shaft, a first gear is arranged on the other end surface of the first threaded rod, a second gear is arranged on the surface of the first gear, a second threaded rod is arranged on the inner wall of the second gear, nuts are arranged on the surfaces of the first threaded rod and the second threaded rod, connecting frames are arranged on the surfaces of the two nuts, clamp rings are arranged on one side of the top of the two connecting frames, and sliders are arranged on the surfaces of the two clamp rings.
[0006] As a preferred embodiment, the fixing mechanism includes a support plate, two support plates are fixedly connected to the bottom of the workbench, the inner walls of the slots opened on one side of the multiple support plates are fixedly connected to the mounting plates, and the inner walls of the slots opened on the multiple mounting plates are threadedly connected to fixings.
[0007] As a preferred implementation, the surface of the motor is fixedly connected to one side of the workbench, and one end of the motor output shaft is fixedly connected to a slot provided on the same side of the workbench and one end of the first threaded rod.
[0008] As a preferred implementation, the other end surface of the first threaded rod is fixedly connected to the inner wall of the second gear, and the teeth of the first gear are meshingly connected to the teeth of the second gear.
[0009] As a preferred implementation, the inner wall of the second gear is fixedly connected to the surface of one end of the second threaded rod, and the other end of the second threaded rod is rotatably connected to a slot provided on the inner wall of the workbench.
[0010] As a preferred embodiment, nuts are threadedly connected to the surfaces of the first threaded rod and the second threaded rod, connecting frames are fixedly connected to the surfaces of the two nuts, and the two connecting frames are slidably connected to the slots opened on one side of the workbench.
[0011] As a preferred implementation, a clamp ring is fixedly connected to one side of the top of the two connecting frames.
[0012] As a preferred embodiment, the surfaces of the two clamp rings are fixedly connected with sliders, and one side of the bottom of the two sliders is slidably connected to a slide groove provided on the workbench.
[0013] Compared with the prior art, the advantages and positive effects of the utility model are:
[0014] 1. The installed clamping mechanism can adjust the position of the nut to not only adjust the connection frame and the clamping ring, but also flexibly control the size of the clamping hardware to meet the size requirements of different workpieces. It can also adjust the clamping force to ensure the stability and safety of the clamping parts. By starting the motor, the position of the clamping ring can be adjusted by moving the nut. Compared with manual adjustment or other complicated operation methods, this method is simpler and more efficient, reducing the operating difficulty and time cost of the staff. At the same time, through the motor drive, the moving speed of the nut can be controlled more accurately and stably, which can improve the efficiency of adjustment, reduce the adjustment time, and also improve the stability and reliability of the clamped workpiece;
[0015] 2. When the first threaded rod rotates, the gear transmits the torque, so that the second threaded rod rotates at the same speed, direction and angle, ensuring that the fixture clamps the workpiece symmetrically on both sides to prevent deviation or unevenness. Through gear transmission, the power can be effectively transmitted to the second threaded rod. Gear transmission has a high transmission efficiency, can reduce energy loss, and improve the efficiency and effect of power transmission;
[0016] 3. The fixing mechanism installed can form a more stable structure through the combination of two support plates and the mounting plate. The workbench will not shake or sway during use, ensuring the accuracy and stability of the work. The staff can also fix the mounting plate to the ground through the fixing parts, so that the whole is more stable during use and avoids displacement or tilting due to collision. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The utility model is a schematic diagram of the structure of an adjustable clamp for hardware testing.
[0018] Figure 2 The utility model provides a clamping mechanism of an adjustable clamp for hardware testing, and a schematic structural diagram of the disassembled side.
[0019] Figure 3 The utility model is a structural schematic diagram of a partially disassembled side view of a clamping mechanism of an adjustable clamp for hardware testing provided by the utility model.
[0020] Figure 4 The utility model is a structural schematic diagram of the side surface of a fixing mechanism of an adjustable clamp for hardware testing provided by the utility model.
[0021] Legend:
[0022] 1. Clamping mechanism; 11. Workbench; 12. Motor; 13. First threaded rod; 14. First gear; 15. Second gear; 16. Second threaded rod; 17. Nut; 18. Connecting frame; 19. Clamping ring; 110. Sliding block;
[0023] 2. Fixing mechanism; 21. Support plate; 22. Mounting plate; 23. Fixing piece. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Example 1
[0026] like Figure 1 - Figure 3As shown, the utility model provides a technical solution: an adjustable clamp for hardware testing, comprising: a clamping mechanism 1, the clamping mechanism 1 comprises a workbench 11, a fixing mechanism 2 is arranged at the bottom of the workbench 11, a motor 12 is arranged on one side of the workbench 11, a first threaded rod 13 is arranged at one end of the output shaft of the motor 12, a first gear 14 is arranged on the surface of the other end of the first threaded rod 13, a second gear 15 is arranged on the surface of the first gear 14, a second threaded rod 16 is arranged on the inner wall of the second gear 15, nuts 17 are arranged on the surfaces of the first threaded rod 13 and the second threaded rod 16, connecting frames 18 are arranged on the surfaces of the two nuts 17, clamp rings 19 are arranged on one side of the top of the two connecting frames 18, and sliders 110 are arranged on the surfaces of the two clamp rings 19.
[0027] In this embodiment, the surface of the motor 12 is fixedly connected to one side of the workbench 11, and one end of the output shaft of the motor 12 is fixedly connected to the slot provided on the same side of the workbench 11 and one end of the first threaded rod 13; the above components are matched, and when the staff uses it, they can first start the power, and when the motor 12 starts, it will drive the first threaded rod 13 to rotate; the driving method of the motor 12 can reduce the physical burden of the staff, especially when the clamp is operated for a long time or frequently. The staff only needs to start the motor 12, and there is no need to forcefully rotate the threaded rod, thereby reducing labor intensity and improving work comfort;
[0028] The other end surface of the first threaded rod 13 is fixedly connected to the inner wall of the second gear 15, the teeth of the first gear 14 are meshed with the second teeth, the inner wall of the second gear 15 is fixedly connected to the surface of one end of the second threaded rod 16, and the other end of the second threaded rod 16 is rotatably connected to the slot provided on the inner wall of the workbench 11. The above components cooperate with each other, and when the first threaded rod 13 rotates, it will synchronously drive the first gear 14 to rotate, and when the first gear 14 rotates, its teeth will mesh with the tooth grooves of the second gear 15, thereby driving the second gear 15 to rotate synchronously, and when the second gear 15 rotates, it will synchronously drive the second threaded rod 16 to rotate. This method realizes its synchronous rotation, and through the meshing of the teeth of the gears, it can achieve higher synchronization and rotation accuracy. When the first threaded rod 13 rotates, the gear transmits the torque, so that the second threaded rod 16 rotates at the same speed, direction and angle, ensuring that the fixture clamps the workpiece symmetrically on both sides to prevent deviation or unevenness. Through gear transmission, the power can be effectively transmitted to the second threaded rod 16. Gear transmission has high transmission efficiency, can reduce energy loss, and improve the efficiency and effect of power transmission;
[0029] The surfaces of the first threaded rod 13 and the second threaded rod 16 are both threadedly connected with nuts 17, and the surfaces of the two nuts 17 are fixedly connected with connecting frames 18, and the two connecting frames 18 are slidably connected with the slots opened on one side of the workbench 11, and the tops of the two connecting frames 18 are fixedly connected with clamping rings 19, and the surfaces of the two clamping rings 19 are fixedly connected with sliders 110, and the bottoms of the two sliders 110 are slidably connected with the sliding grooves opened on the workbench 11. The above components cooperate with each other, and when the first threaded rod 13 and the second threaded rod 16 rotate, the two corresponding nuts 1 7 will also cooperate with the threads opened on the inner wall and the threads opened on its surface to achieve the synchronous adjustment position of the two nuts 17. When the nut 17 moves, it will synchronously drive the connecting frame 18 and the clamping ring 19 to adjust. The slider 110 can be more stable when the clamping ring 19 is adjusted to avoid displacement when it is hit. The staff only needs to start the motor 12 to adjust the position of the clamping ring 19, so as to control its clamping of hardware parts of different sizes and the clamping force. By adjusting the position of the nut 17, not only the adjustment of the connecting frame 18 and the clamping ring 19 can be achieved. In this way, the size of the clamping hardware parts can be flexibly controlled to meet the size requirements of different workpieces. The clamping force can also be adjusted to ensure the stability and safety of the clamping parts. Only by starting the motor 12, the position of the clamping ring 19 can be adjusted by the movement of the nut 17. Compared with manual adjustment or other complicated operation methods, this method is simpler and more efficient, reducing the difficulty and time cost of the staff. At the same time, through the drive of the motor 12, the moving speed of the nut 17 can be controlled more accurately and stably. This can improve the efficiency of adjustment, reduce adjustment time, and also improve the stability and reliability of clamping the workpiece.
[0030] Example 2
[0031] like Figure 1 - Figure 4 As shown, the fixing mechanism 2 includes a support plate 21, two support plates 21 are fixedly connected to the bottom of the workbench 11, the inner walls of the slots opened on one side of the multiple support plates 21 are fixedly connected to the mounting plates 22, and the inner walls of the slots opened on the multiple mounting plates 22 are threadedly connected to the fixing parts 23.
[0032] In this embodiment, by cooperating with the above components, a more stable structure can be formed by combining two more support plates 21 and mounting plates 22. The workbench 11 will not shake or sway during use, ensuring the accuracy and stability of the work. The staff can also fix the mounting plate 22 to the ground through the fixing member 23, so that the whole is more stable during use and avoids displacement or tilting due to collision.
[0033] Working principle:
[0034] like Figure 1 - Figure 4As shown, when the staff uses it, they can first start the electric motor 12. When the motor 12 is started, it will drive the first threaded rod 13 to rotate. When the first threaded rod 13 rotates, it will synchronously drive the first gear 14 to rotate. When the first gear 14 rotates, its teeth will mesh with the tooth grooves of the second gear 15, thereby driving the second gear 15 to rotate synchronously. When the second gear 15 rotates, it will synchronously drive the second threaded rod 16 to rotate. This method realizes their synchronous rotation. When the first threaded rod 13 and the second threaded rod 16 rotate, the two corresponding nuts 17 will also cooperate with the threads opened on the surface through the threads opened on the inner wall to realize the synchronous adjustment position of the two nuts 17. When the nuts 17 move, they will synchronously drive the connecting frame 18 and the clamping ring 19 to adjust. The slider 110 can be more stable when the clamping ring 19 is adjusted to prevent it from shifting when it is collided. The staff only needs to start the motor 12 to adjust the position of the clamping ring 19, thereby controlling its clamping of hardware parts of different sizes and the clamping force.
[0035] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. An adjustable fixture for hardware testing, characterized in that: include: A clamping mechanism (1), the clamping mechanism (1) comprising a workbench (11), a fixing mechanism (2) being arranged at the bottom of the workbench (11), a motor (12) being arranged at one side of the workbench (11), a first threaded rod (13) being arranged at one end of the output shaft of the motor (12), a first gear (14) being arranged on the surface of the other end of the first threaded rod (13), a second gear (15) being arranged on the surface of the first gear (14), a second threaded rod (16) being arranged on the inner wall of the second gear (15), nuts (17) being arranged on the surfaces of the first threaded rod (13) and the second threaded rod (16), connecting frames (18) being arranged on the surfaces of the two nuts (17), clamping rings (19) being arranged on one side of the top of the two connecting frames (18), and sliding blocks (110) being arranged on the surfaces of the two clamping rings (19).
2. The adjustable fixture for hardware testing according to claim 1, characterized in that: The fixing mechanism (2) comprises a support plate (21), two support plates (21) are fixedly connected to the bottom of the workbench (11), the inner walls of the slots opened on one side of the plurality of support plates (21) are fixedly connected to the mounting plates (22), and the inner walls of the slots opened on the plurality of mounting plates (22) are threadedly connected to the fixing members (23).
3. The adjustable fixture for hardware testing according to claim 2, characterized in that: The surface of the motor (12) is fixedly connected to one side of the workbench (11), and one end of the output shaft of the motor (12) is fixedly connected to a slot provided on the same side of the workbench (11) and one end of the first threaded rod (13).
4. The adjustable fixture for hardware testing according to claim 1, characterized in that: The other end surface of the first threaded rod (13) is fixedly connected to the inner wall of the second gear (15), and the teeth of the first gear (14) are meshed with the teeth of the second gear.
5. The adjustable fixture for hardware testing according to claim 1, characterized in that: The inner wall of the second gear (15) is fixedly connected to the surface of one end of the second threaded rod (16), and the other end of the second threaded rod (16) is rotatably connected to a slot provided on the inner wall of the workbench (11).
6. The adjustable fixture for hardware testing according to claim 1, characterized in that: The surfaces of the first threaded rod (13) and the second threaded rod (16) are both threadedly connected with nuts (17), the surfaces of the two nuts (17) are both fixedly connected with connecting frames (18), and the two connecting frames (18) are both slidably connected to a slot provided on one side of the workbench (11).
7. The adjustable fixture for hardware testing according to claim 1, characterized in that: A clamping ring (19) is fixedly connected to one side of the top of the two connecting frames (18).
8. The adjustable fixture for hardware testing according to claim 1, characterized in that: The surfaces of the two clamping rings (19) are fixedly connected with a slider (110), and one side of the bottom of the two sliders (110) is slidably connected to a slide groove provided on the workbench (11).