Mold for processing latex pillow
By designing the latex pillow processing mold, including the injection assembly and an adjustable box structure, the problem of high melting temperature and thickness of raw materials is solved, and the operation safety and production efficiency are improved.
Patent Information
- Application Number
- CN202421160417.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-27
AI Technical Summary
During the mold setting process of existing latex pillow processing, the high temperature after the raw materials melts, causing harm to the operator, and the thickness of the pillow formed into the mold cannot be adjusted, resulting in low working efficiency.
A latex pillow processing mold was designed, including base, injection assembly, melting box, top table, material pump, extraction pipe, feed pipe, support rod, sleeve, pressure gland, lifting rod and pressing cylinder, through the motor The drive screw drives the sleeve to move up and down to adjust the thickness, and uses pressing cylinders and material pumps to shape and cool the material.
Effectively reduces the operator's risk of injury and improves productivity by adjusting the thickness of latex pillows.
Smart Images

Figure CN222328929U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of latex pillow processing, in particular to a mold for latex pillow processing. Background Art
[0002] Latex pillows are made from the sap of rubber trees, and it is impossible to make a latex pillow with 100% pure latex. The latex content of latex pillows on the market is only 80%-97%. Because pure latex cannot achieve the coagulation and fluffy effect, it needs to be artificially fermented with safe materials.
[0003] Synthetic latex comes from petroleum, while natural latex comes from rubber trees. It has a light rubber smell, is closer to nature, and has a higher cost. Most domestic latex products are produced using the Dunlop process, while the Talalay process has better quality products, but due to cost issues, the price is higher. In the production process of latex pillows, a latex pillow processing mold is particularly involved.
[0004] The existing latex pillow processing molds on the market have problems in use. During the molding process, the operator needs to melt the raw materials and then pour them into the mold to cool them into a mold. Since the temperature of the raw materials is high after melting, it will cause certain harm to the operator, and the thickness of the molded pillow cannot be adjusted, resulting in low working efficiency of the device.
[0005] Therefore, it is necessary to provide a kind of latex pillow processing mould to solve the above-mentioned technical problems. Utility Model Content
[0006] The utility model provides a mold for processing latex pillows, which solves the problem that during the molding process, the operator needs to melt the raw materials and then pour them into the mold to cool them into the mold. Since the temperature of the raw materials after melting is high, it will cause certain harm to the operator, and the thickness of the molded pillow cannot be adjusted, resulting in low working efficiency of the device.
[0007] In order to solve the above technical problems, the utility model provides a mold for latex pillow processing, including a base, an injection assembly is arranged above the base, the injection assembly includes a melt box fixedly connected to the top of the base, a top platform is arranged above the melt box, a sealing gasket is arranged on the outer wall of the top platform, a material pump is arranged above the base and below the top platform, one end of the material pump is sealed with a suction pipe, and the other end of the material pump is sealed with a feeding pipe.
[0008] Preferably, support rods are arranged above the melting box, and the number of the support rods is four, the outer walls of the four support rods are slidably connected to the sleeve box, and the outer walls of the four support rods and located above the sleeve box are slidably connected to a pressure cover.
[0009] Preferably, a receiving plate is slidably connected above the four support rods and above the pressure cover, a lifting rod is provided at the bottom of the receiving plate, and the number of the lifting rods is two, and a pressing cylinder is provided above the receiving plate.
[0010] Preferably, a first connecting plate is fixedly connected to an outer wall of the melting box, a motor is disposed on an outer wall of the first connecting plate, a screw is fixedly connected to an output shaft of the motor, and a second connecting plate is threadedly connected to an outer wall of the screw.
[0011] Preferably, one end of the extraction pipe passes through the outside of the melt box and extends to the inside of the melt box, and one end of the feed pipe passes through the bottom of the top platform and extends to the top of the top platform.
[0012] Preferably, the bottom of the two lifting rods are fixedly connected to the top of the base, the output shaft of the pressing cylinder passes through the top of the receiving plate and extends to the outside of the receiving plate and is fixedly connected to the top of the pressure cover, and the outer wall of the second connecting plate is fixedly connected to the outer wall of the sleeve.
[0013] Compared with the related art, the latex pillow processing mold provided by the utility model has the following advantages:
[0014] Beneficial effects:
[0015] The device is provided with an injection assembly, in which the used material is sent to the inside of the melting box. After the material is dissolved, the material pump is turned on, and the material pump will extract the material through the extraction pipe and transport the material to the space formed between the sleeve box and the top platform through the feeding pipe. Then, the pressing cylinder is turned on to press the pressure cover on the top of the sleeve box to shape the raw material and wait for it to cool and form. The output shaft of the motor is fixedly connected with a screw rod, and the outer wall of the screw rod is threadedly connected with a second connecting plate. The outer wall of the second connecting plate is fixedly connected with the outer wall of the sleeve box, thereby driving the sleeve box to move up and down on the outer walls of the four slide rods. When the sleeve box moves downward, a sealed space will be formed between the top platform, and the position between the sleeve box and the top platform will be adjusted to adjust the thickness of the latex pillow, which greatly improves the use efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A schematic structural diagram of a preferred embodiment of a latex pillow processing mold provided by the utility model;
[0017] Figure 2 for Figure 1 The schematic diagram of the injection assembly structure is shown;
[0018] Figure 3 for Figure 2 The enlarged structural diagram of point A is shown.
[0019] Numbers in the figure: 1. Base; 2. Injection assembly; 21. Melting box; 22. Top platform; 23. Sealing gasket; 24. Material pump; 25. Extraction pipe; 26. Feed pipe; 3. Support rod; 4. Sleeve box; 5. Pressure cover; 6. Adapter plate; 7. Lifting rod; 8. Pressing cylinder; 9. First connecting plate; 10. Motor; 11. Screw; 12. Second connecting plate. DETAILED DESCRIPTION
[0020] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.
[0021] Please refer to Figures 1 to 3 ,in, Figure 1 A schematic structural diagram of a preferred embodiment of a latex pillow processing mold provided by the utility model; Figure 2 for Figure 1 The schematic diagram of the injection assembly structure is shown; Figure 3 for Figure 1 A schematic diagram of the structure is shown as an enlarged view of A. A latex pillow processing mold comprises a base 1, an injection assembly 2 is arranged above the base 1, the injection assembly 2 comprises a melt box 21 fixedly connected to the top of the base 1, a top platform 22 is arranged above the melt box 21, a sealing gasket 23 is arranged on the outer wall of the top platform 22, a material pump 24 is arranged above the base 1 and below the top platform 22, one end of the material pump 24 is sealedly connected to a pumping pipe 25, and the other end of the material pump 24 is sealedly connected to a feeding pipe 26.
[0022] A support rod 3 is arranged above the melting box 21, and the number of the support rods 3 is four. The outer walls of the four support rods 3 are slidably connected to the sleeve box 4, and the outer walls of the four support rods 3 and the top of the sleeve box 4 are slidably connected to the pressure cover 5. The arrangement of the four support rods 3 can make it more convenient for the device to fix the mold and take out the raw materials.
[0023] A receiving plate 6 is slidably connected above the four support rods 3 and above the pressure cover 5. A lifting rod 7 is arranged at the bottom of the receiving plate 6, and the number of the lifting rods 7 is two. A pressing cylinder 8 is arranged above the receiving plate 6. The setting of the lifting rod 7 can increase the flexibility of the device.
[0024] The outer wall of the melting box 21 is fixedly connected to the first connecting plate 9, the outer wall of the first connecting plate 9 is provided with a motor 10, the output shaft of the motor 10 is fixedly connected to the screw 11, the outer wall of the screw 11 is threadedly connected to the second connecting plate 12, and a side door is provided on the side of the melting box 21, which can facilitate the placement of raw materials into it for dissolution.
[0025] One end of the extraction pipe 25 passes through the outside of the melt box 21 and extends to the inside of the melt box 21, and one end of the feed pipe 26 passes through the bottom of the top platform 22 and extends to the top of the top platform 22, which is beneficial for the device to transport the dissolved material.
[0026] The bottoms of the two lifting rods 7 are fixedly connected to the top of the base 1, the output shaft of the pressing cylinder 8 passes through the top of the receiving plate 6 and extends to the outside of the receiving plate 6 and is fixedly connected to the top of the pressure cover 5, and the outer wall of the second connecting plate 12 is fixedly connected to the outer wall of the sleeve box 4, which is beneficial to the stability of the device.
[0027] The working principle of a latex pillow processing mold provided by the utility model is as follows:
[0028] Step 1: First, the user needs to determine the thickness of the latex pillow to be produced, and then turn on the motor 10. The output shaft of the motor 10 is fixedly connected to the screw 11. The outer wall of the screw 11 is threadedly connected to the second connecting plate 12. The outer wall of the second connecting plate 12 is fixedly connected to the outer wall of the sleeve 4, thereby driving the sleeve 4 to move up and down on the outer walls of the four slide rods 3. When the sleeve 4 moves downward, a sealed space will be formed between the top platform 22, and the position between the sleeve 4 and the top platform 22 will be adjusted to adjust the thickness of the latex pillow.
[0029] Step 2: After adjusting the device, the material to be used is sent to the inside of the melting box 21. After the dissolution is completed, the material pump 26 is turned on. The material pump 26 will extract the material through the extraction pipe 25 and transport the material to the space formed between the sleeve box 4 and the top platform 22 through the feeding pipe 26. Then, the pressing cylinder 8 is turned on to press the pressure cover 5 on the top of the sleeve box 4, so as to shape the raw material.
[0030] Compared with the related art, the latex pillow processing mold provided by the utility model has the following advantages:
[0031] Beneficial effects:
[0032] The device is provided with an injection component 2, in which the used material is sent to the inside of the melting box 21. After the material is dissolved, the material pump 26 is turned on. The material pump 26 will extract the material through the extraction pipe 25 and transport the material to the space formed between the sleeve box 4 and the top platform 22 through the feeding pipe 26. Then, the pressing cylinder 8 is turned on to press the pressure cover 5 on the top of the sleeve box 4, so as to shape the raw material and wait for it to cool and form. The output shaft of the motor 10 is fixedly connected with the screw 11, and the outer wall of the screw 11 is threadedly connected with the second connecting plate 12. The outer wall of the second connecting plate 12 is fixedly connected to the outer wall of the sleeve box 4, thereby driving the sleeve box 4 to move up and down on the outer wall of the four slide rods 3. When the sleeve box 4 moves downward, a sealed space will be formed between the top platform 22, and the position between the sleeve box 4 and the top platform 22 is adjusted, so as to adjust the thickness of the latex pillow, thereby greatly improving the use efficiency of the device.
[0033] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A latex pillow processing mold, comprising a base (1), characterized in that: An injection assembly (2) is arranged above the base (1), and the injection assembly (2) comprises a melt box (21) fixedly connected to the top of the base (1); a top platform (22) is arranged above the melt box (21); a sealing gasket (23) is arranged on the outer wall of the top platform (22); a material pump (24) is arranged above the base (1) and below the top platform (22); one end of the material pump (24) is sealedly connected to a material extraction pipe (25), and the other end of the material pump (24) is sealedly connected to a material delivery pipe (26).
2. A latex pillow processing mold according to claim 1, characterized in that: A support rod (3) is arranged above the melting box (21), and the number of the support rods (3) is four. The outer walls of the four support rods (3) are slidably connected to the sleeve box (4), and the outer walls of the four support rods (3) and located above the sleeve box (4) are slidably connected to a pressure cover (5).
3. A latex pillow processing mold according to claim 2, characterized in that: A receiving plate (6) is slidably connected above the four support rods (3) and above the pressure cover (5), a lifting rod (7) is arranged at the bottom of the receiving plate (6), and the number of the lifting rods (7) is two, and a pressing cylinder (8) is arranged above the receiving plate (6).
4. A latex pillow processing mold according to claim 3, characterized in that: The outer wall of the melting box (21) is fixedly connected to a first connecting plate (9), the outer wall of the first connecting plate (9) is provided with a motor (10), the output shaft of the motor (10) is fixedly connected to a screw rod (11), and the outer wall of the screw rod (11) is threadedly connected to a second connecting plate (12).
5. A latex pillow processing mold according to claim 4, characterized in that: One end of the extraction pipe (25) passes through the outside of the melt box (21) and extends to the inside of the melt box (21), and one end of the feed pipe (26) passes through the bottom of the top platform (22) and extends to the top of the top platform (22).
6. A latex pillow processing mold according to claim 5, characterized in that: The bottoms of the two lifting rods (7) are fixedly connected to the top of the base (1), the output shaft of the pressing cylinder (8) passes through the top of the receiving plate (6) and extends to the outside of the receiving plate (6) and is fixedly connected to the top of the pressure cover (5), and the outer wall of the second connecting plate (12) is fixedly connected to the outer wall of the sleeve box (4).