Laminating material table assembly feeding automatic restoration device
By designing an automatic correction device in the laminate, the front and rear and upper and lower moving components jointly promote the correction push rod to achieve accurate position adjustment of the solar cell module, the component position deviation and overflow pollution problems in the laminate are solved. Improved the yield rate of components.
Patent Information
- Application Number
- CN202421199526.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-29
AI Technical Summary
In solar cell module laminator, the transmission accuracy of the feed station is insufficient, resulting in large changes in the module spacing, with an error of ±5-±12mm, causing position deviation of each batch of components into the laminate cavity, resulting in overflow and residual EVA. Glue contamination reduces component quality.
Design an automatic remediation device for loading laminate table assembly, including two remediation mechanisms and remediation push rods. Through the coordinated movement of front and rear and upper and lower moving components, the precise position adjustment of the solar cell module is realized, so that it can enter the layer. The position of the cavity is consistent when pressing the cavity to eliminate EVA residual glue contamination on the back and front.
Effectively control the component position deviation to ±1mm, eliminate EVA residual glue pollution, and improve the yield rate of solar cell modules.
Smart Images
Figure CN222330818U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of laminating machine component transmission, and more specifically to an automatic material feeding and correcting device for a laminating material table component. Background Art
[0002] Currently in the field of solar cell module laminating machines, the feeding table of the solar cell module laminating machine generally adopts a servo motor through a chain, and the chain drives the PVC conveyor belt to complete the caching of solar cells and the feeding transmission in the laminating cavity.
[0003] However, due to the insufficient transmission accuracy of the chain and conveyor belt, the spacing between the loaded components (solar cell components) can easily vary greatly, with an error of ±5-±12mm, which in turn leads to large deviations in the repeated positions of each batch of components entering the lamination cavity. In addition, due to the inevitable glue overflow during the lamination production of solar cell components, the residual EVA glue will stick to the front and back of the solar cell components, causing degradation of the solar cell components.
[0004] Therefore, providing an automatic feeding correction device for a laminating material table assembly to ensure the feeding position is an urgent problem to be solved by those skilled in the art. Utility Model Content
[0005] In view of this, the utility model provides an automatic correction device for laminating material table components to solve the problem of adhesive bonding on the front and back sides of solar cell components during lamination caused by large deviation of the feeding position of solar cell components on the current laminator feed table.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A laminating material table assembly loading automatic correction device comprises two correction mechanisms and a correction push rod, each of the correction mechanisms comprises a front-and-rear movement assembly, an up-and-down movement assembly and a bracket, the two front-and-rear movement assemblies are symmetrically mounted on the frames on both sides of the laminator feed table; the up-and-down movement assembly is mounted on the front-and-rear movement assembly and moves forward and backward therewith; the bracket is mounted on the up-and-down movement assembly and moves up and down therewith; the two ends of the correction push rod are respectively mounted on the two brackets; and a plurality of hooks are mounted on the correction push rod.
[0008] By adopting the above technical solution, the beneficial effects of the utility model are:
[0009] After the solar cell modules are transported to the laminator feeding table, the front and rear motion components and the up and down motion components push the alignment push rod to move up and down and forward and backward respectively, pushing the solar cell modules a fixed distance toward the laminating cavity, so that the loading position of each solar cell module relative to the feed table frame remains consistent, so that the relative positions of the solar cell modules entering the main laminating cavity are consistent, eliminating EVA residual glue pollution on the front and back of the modules, and effectively improving the yield rate of solar cell modules.
[0010] Furthermore, the front-to-back motion assembly includes a base frame, a front-to-back motion guide rail, a first slider and a first electric push rod, the base frame is mounted on the laminator feed table frame; the front-to-back motion guide rail is fixed on the base frame along the conveying direction of the laminator feed table; the first slider is embedded and mounted on the front-to-back motion guide rail; the up-and-down motion assembly is mounted on the top of the first slider; the first electric push rod is mounted on the base frame along the conveying direction of the laminator feed table, and the telescopic rod extending end of the first electric push rod is fixedly connected to the up-and-down motion assembly.
[0011] Furthermore, the up and down motion assembly includes a bracket, an up and down motion guide rail, a second slider and a second electric push rod, the bracket is fixed on the top of the first slider, and the telescopic rod extending end of the first electric push rod is fixedly connected to the bracket; the up and down motion guide rail is vertically fixed on the bracket; the second slider is embedded in the up and down motion guide rail; the bracket is fixed on the second slider; the second electric push rod is vertically installed on the bracket, and the telescopic rod extending end of the second electric push rod is fixedly connected to the bracket. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0013] Figure 1 The accompanying drawing is a structural schematic diagram of an automatic feeding and correcting device for a laminating material table assembly provided by the utility model.
[0014] Figure 2 The accompanying drawing is a structural schematic diagram of the correction mechanism and the correction push rod provided by the utility model.
[0015] Figure 3 The accompanying drawing is a structural schematic diagram of the use state of an automatic feeding and correcting device of a laminating material table assembly provided by the utility model. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0017] like Figure 1-3 As shown, an embodiment of the utility model discloses an automatic correction device for feeding a laminating material table assembly, comprising two correction mechanisms 1 and a correction push rod 2, each correction mechanism 1 comprises a front-and-back movement component 11, an up-and-down movement component 12 and a bracket 13, the two front-and-back movement components 11 are symmetrically mounted on the frames on both sides of the laminator feed table 3; the up-and-down movement component 12 is mounted on the front-and-back movement component 11 and moves forward and backward therewith; the bracket 13 is mounted on the up-and-down movement component 12 and moves up and down therewith; the two ends of the correction push rod 2 are respectively mounted on the two brackets 13; and a plurality of hooks 4 are mounted on the correction push rod 2. After the solar cell assembly 5 is conveyed to the laminator feed table 3, the utility model pushes the alignment push rod 2 to move up and down and forward and backward respectively, and pushes the solar cell assembly 5 toward the laminating cavity for a fixed distance, so that the loading position of each solar cell assembly 5 relative to the frame position of the feed table 3 is kept uniform, so that the relative position of the solar cell assembly 5 entering the main laminating cavity is consistent, and the position deviation is controlled within ±1mm, thereby eliminating the EVA residual glue pollution on the front and back sides of the solar cell assembly 5, and effectively improving the yield rate of the solar cell assembly 5.
[0018] Specifically, the front-to-back movement component 11 includes a base frame 111, a front-to-back movement guide rail 112, a first slider 113 and a first electric push rod 114. The base frame 111 is installed on the frame of the laminator feed table 3; the front-to-back movement guide rail 112 is fixed on the base frame 111 along the conveying direction of the laminator feed table 3; the first slider 113 is embedded and installed on the front-to-back movement guide rail 112; the up and down movement component 12 is installed on the top of the first slider 113; the first electric push rod 114 is installed on the base frame 111 along the conveying direction of the laminator feed table 3, and the telescopic rod extension end of the first electric push rod 114 is fixedly connected to the up and down movement component 12.
[0019] Specifically, the up and down motion component 12 includes a bracket 121, an up and down motion guide rail 122, a second slider 123 and a second electric push rod 124. The bracket 121 is fixed to the top of the first slider 113, and the telescopic rod extension end of the first electric push rod 114 is fixedly connected to the bracket 121; the up and down motion guide rail 122 is vertically fixed on the bracket 121; the second slider 123 is embedded in the up and down motion guide rail 122; the bracket 13 is fixed on the second slider 123; the second electric push rod 124 is vertically installed on the bracket 121, and the telescopic rod extension end of the second electric push rod 124 is fixedly connected to the bracket 13.
[0020] The working process of this utility model:
[0021] After the solar cell assembly 5 is transferred to the laminator feed table 3, the second electric push rod 124 drives the bracket 13 and the second slider 123 to fall, thereby causing the alignment push rod 2 to fall, until the hook 4 on the alignment push rod 2 drops to the end face of the solar cell assembly 5, and the first electric push rod 114 pushes the bracket 121 and the bracket 13 fixed thereon to move forward a fixed distance, thereby causing the alignment push rod 2 to move forward a fixed distance, and the hook on the alignment push rod 2 pushes the solar cell assembly 5 to move a fixed distance, so that the loading position of each solar cell assembly 5 is kept uniform relative to the position of the feed table 3 frame. After the material position of the solar cell assembly 5 is aligned, the first electric push rod 114 drives it to retreat to its original position, and the second electric push rod 124 drives it to rise to its original position.
[0022] In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part.
[0023] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An automatic correction device for laminating material table assembly, characterized in that: It includes two correcting mechanisms and a correcting push rod, each of the correcting mechanisms includes a front-and-rear moving component, an up-and-down moving component and a bracket, the two front-and-rear moving components are symmetrically mounted on the frames on both sides of the laminator feed table; the up-and-down moving component is mounted on the front-and-rear moving component and moves forward and backward with it; the bracket is mounted on the up-and-down moving component and moves up and down with it; the two ends of the correcting push rod are respectively mounted on the two brackets; and a plurality of hooks are mounted on the correcting push rod.
2. The automatic feeding and correcting device for a laminating material table assembly according to claim 1, characterized in that: The front-to-back motion assembly includes a base frame, a front-to-back motion guide rail, a first slider and a first electric push rod, the base frame is mounted on the laminator feed table frame; the front-to-back motion guide rail is fixed on the base frame along the conveying direction of the laminator feed table; the first slider is embedded and mounted on the front-to-back motion guide rail; the up-and-down motion assembly is mounted on the top of the first slider; the first electric push rod is mounted on the base frame along the conveying direction of the laminator feed table, and the telescopic rod extending end of the first electric push rod is fixedly connected to the up-and-down motion assembly.
3. The automatic feeding and correcting device for a laminating material table assembly according to claim 2, characterized in that: The up and down motion assembly includes a bracket, an up and down motion guide rail, a second slider and a second electric push rod, the bracket is fixed to the top of the first slider, and the telescopic rod extending end of the first electric push rod is fixedly connected to the bracket; the up and down motion guide rail is vertically fixed to the bracket; the second slider is embedded in the up and down motion guide rail; the bracket is fixed to the second slider; the second electric push rod is vertically installed on the bracket, and the telescopic rod extending end of the second electric push rod is fixedly connected to the bracket.