Steel pipe column concrete pouring device capable of achieving automatic non-return
By designing an automatic reverse stop steel pipe column concrete pouring device, the combined structure of one-way reverse stop plate and limit block is used to solve the problem of high-pressure pipe bursting and manual operation safety hazards during steel pipe column concrete pouring, and automatically prevent concrete Countercurrent improves construction safety and efficiency.
Patent Information
- Application Number
- CN202421184521.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-28
AI Technical Summary
During the pouring of steel pipe column concrete, there is a risk of high-pressure pipe bursting during the pumping process, and it takes time and costly to manually insert the stopper plate or set up the stopper valve, which has problems such as safety hazards and low efficiency.
Design an automatic reverse stop device including a conveying pipe, a one-way reverse stop plate and a pump pipe. The one-way reverse stop plate is connected to a circular structure through a rotating shaft. The opening angle and state of the limit block control the plate, and the self-weight of concrete is prevented. Reflow, reduce manual operation.
It realizes automatic prevention of countercurrent after the concrete is filled, reduces pump pressure, improves construction safety and efficiency, and simplifies device production and operation.
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Figure CN222334584U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of building construction, in particular to a steel pipe column concrete pouring device with automatic non-return function. Background Art
[0002] In the field of heavy-duty plants in metallurgical engineering, plant columns are often designed as steel tube concrete columns. After the steel tube columns are manufactured and installed, concrete needs to be poured into the steel tube columns to improve their strength, rigidity, and bearing capacity. The general construction method is to open a hole near the bottom of the steel tube column, install a delivery pipe, and connect the outlet of the concrete delivery pump to it with the delivery pipe. The concrete is continuously injected into the steel column through the delivery pipe by pump pressure until the column is filled with concrete. There is a risk of high-pressure pipe burst during the pumping process. To prevent concrete from flowing back from the delivery pipe, after the concrete pumping and pouring is completed, the pump pressure needs to be controlled for 1-2 minutes, and a stop plate is manually inserted into the delivery pipe, or a stop valve is set and manually closed. The concrete pump pressure has not been released, and there is a certain risk of manual approach operation. Manual insertion of the stop plate is slow and time-consuming. If a stop valve is installed, the cost is high. Summary of the invention
[0003] The utility model aims to overcome the defects of the prior art and provide a steel pipe column concrete pouring device with automatic check function to solve the problem of high-pressure pipe bursting risk during the pumping process.
[0004] In order to solve the above technical problems, the utility model is achieved as follows:
[0005] A steel pipe column concrete pouring device with automatic non-return function, characterized in that it comprises a delivery pipe, a one-way non-return plate and a pump connecting pipe, one end of the delivery pipe is bent and inserted into a hole at the bottom of the steel pipe column, the other end of the delivery pipe is connected to one end of the pump connecting pipe, and the other end of the pump connecting pipe is connected to the pump pipe of a concrete pump truck, and the one-way non-return plate is arranged in the pump connecting pipe to control the reflux of concrete.
[0006] The one-way check plate comprises two semicircular plates, which are connected to form a complete circular structure by a rotating shaft, the length of the rotating shaft is the inner diameter of the connecting pump pipe, and the two ends of the rotating shaft are welded to the inner wall of the connecting pump pipe; the two semicircular plates are provided with a first limit block on the side facing the steel pipe column to ensure that the two semicircular plates will not stick together during pouring, and the other side of the two semicircular plates are provided with a second limit block to control the one-way check plate to remain vertical when controlling the concrete backflow.
[0007] The automatic non-returnable steel pipe column concrete pouring device is characterized in that: after the two first limit blocks are fitted together, the opening angle of the two semicircular plates is 60°; after the two second limit blocks are fitted together, the two semicircular plates are in a vertical state and form a complete circle to block the backflow of concrete.
[0008] The automatic non-returnable steel pipe column concrete pouring device is characterized in that the bending angle of one end of the conveying pipe is 45°.
[0009] The automatic non-returnable steel pipe column concrete pouring device is characterized in that the delivery pipe and the pump pipe are connected by connecting plate bolts.
[0010] The automatic non-returnable steel pipe column concrete pouring device is characterized in that it also includes a reinforcing hoop which is sleeved on the outside of the pump pipe.
[0011] The automatic non-returnable steel pipe column concrete pouring device is characterized in that the rotating shaft is round steel.
[0012] The automatic non-returnable concrete pouring device for steel pipe columns is characterized in that the limit block is an iron block.
[0013] The beneficial effects of the utility model are as follows: It can be seen from the above technical scheme that the present application provides a steel pipe column concrete pouring device with automatic check function. After the steel pipe column is filled with concrete, the pump pressure can be reduced, and the concrete can be prevented from flowing back from the delivery pipe by relying on its own weight. No manual operation is required, and the operation is convenient, safe, and efficient. The device is simple to manufacture and has good operability. The device includes a delivery pipe (with a connecting plate), a one-way check plate, and a pump pipe (with a connecting plate). The one-way check plate is installed in the pump pipe. During pouring, concrete is flushed open from the one-way check plate by the pump pressure from the pump pipe, and poured into the steel pipe column through the delivery pipe. After the pouring is completed, the pump pressure is released, and the concrete acts on the one-way check plate by relying on its own weight. The limit block set on the one-way check plate returns the one-way check plate to a vertical state to prevent concrete from flowing back. To facilitate the cleaning of the one-way check plate, the connection between the pump pipe and the delivery pipe is detachable. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The present invention is further described in detail below in conjunction with the accompanying drawings and implementation examples:
[0015] Figure 1 This is a schematic diagram of the structure of this application.
[0016] Figure 2 This is a schematic diagram of the one-way check plate assembly.
[0017] Figure 3 Schematic diagram of a one-way check plate.
[0018] Figure 4 Schematic diagram of the rotation of the one-way check plate during concrete pouring.
[0019] Figure 5 Schematic diagram of the one-way check plate remaining upright after concrete pouring. DETAILED DESCRIPTION
[0020] The technical solutions of the embodiments of the present application will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field without creative work based on the embodiments in the embodiments of the present application are within the scope of protection requested by the present application.
[0021] like Figure 1 As shown: a steel pipe column concrete pouring device with automatic non-return function, which includes a delivery pipe 1, a one-way non-return plate 5 and a pump pipe 10. One end of the delivery pipe is bent and inserted into a hole at the bottom of the steel pipe column 11, the other end of the delivery pipe is connected to one end of the pump pipe, and the other end of the pump pipe is connected to the pump pipe of a concrete pump truck. The one-way non-return plate is arranged in the pump pipe to control the reflux of concrete.
[0022] like Figure 2 , 3 As shown: Specifically, the one-way check plate includes two semicircular plates, which are connected to form a complete circular structure through a rotating shaft 4. The length of the rotating shaft is the inner diameter of the connecting pump pipe, and both ends of the rotating shaft are welded to the inner wall of the connecting pump pipe; the two semicircular plates are provided with a first limit block 7 on the side facing the steel pipe column to ensure that the two semicircular plates will not stick together during pouring, and the other side of the two semicircular plates is provided with a second limit block 8 to control the one-way check plate to remain vertical when controlling the concrete backflow.
[0023] Furthermore, after the two first limit blocks are attached, the opening angle of the two semicircular plates is 60°; after the two second limit blocks are attached, the two semicircular plates are in a vertical state and form a complete circle to block the backflow of concrete.
[0024] Furthermore, the bending angle of one end of the delivery pipe is 45°.
[0025] Furthermore, the delivery pipe and the pump connecting pipe are connected by bolts via a connecting plate 2 , and the connecting plate is provided with four bolt holes 3 , and is connected by bolts 6 .
[0026] Furthermore, it also includes a reinforcing hoop 9 which is sleeved on the outside of the pump pipe.
[0027] Furthermore, the rotating shaft is round steel; and the limiting block is an iron block.
[0028] The tool conveying pipe 1 is a ∅152 steel pipe, one end of which is bent 45° and inserted into the bottom of a steel column with a hole, and the other horizontal end is welded to a connecting plate 2. The connecting plate 2 has a hole in the center, the size of which is consistent with the conveying pipe 1, and bolt holes 3 are opened at the four corners to facilitate connection with the connecting plate 2 on the pump pipe.
[0029] The one-way check plate is composed of two semicircular plates of different shapes and the same diameter, which is slightly smaller than the delivery pipe 1. The rotating shaft 4 passes through the one-way check plate 5 and the holes set in the one-way check plate to form a complete circular structure (with a diameter slightly smaller than the inner diameter of the delivery pipe 1). The one-way check plate can rotate. The rotating shaft 4 is round steel, with a length equal to the inner diameter of the connecting pump pipe 10. Both ends are welded to the inner wall of the connecting pump pipe and fixed near the connecting plate 2 of the connecting pump pipe 10. Figure 4 As shown: a first limit block 7 is set near the side of the one-way check plate near the steel pipe column to ensure that the one-way check plates will not stick together during pouring, and the angle is controlled to be 60°; Figure 5 As shown: a second limit block 8 is provided on the other side of the one-way check plate 5 to control the one-way check plate to remain vertical when the concrete flows back.
[0030] The connecting pump pipe 10 is a ∅152 steel pipe, with a connecting plate 2 welded to the end, and connected to the delivery pipe through the connecting plate 2. The other end is connected to the pump pipe of the concrete pump truck. A circle of steel plate is welded at the welding position of the rotating shaft 4 to serve as a reinforcing hoop.
[0031] The above are only embodiments provided for the present application and are not intended to limit the present application. Although the present application is described in detail with reference to the embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. However, any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A steel pipe column concrete pouring device with automatic non-return function, characterized in that: It includes a delivery pipe, a one-way check plate and a pump connecting pipe. One end of the delivery pipe is bent and inserted into a hole at the bottom of a steel pipe column, the other end of the delivery pipe is connected to one end of a pump connecting pipe, and the other end of the pump connecting pipe is connected to a pump pipe of a concrete pump truck. The one-way check plate is arranged in the pump connecting pipe to control the backflow of concrete.
2. The automatic non-returnable steel pipe column concrete pouring device according to claim 1, characterized in that: The one-way check plate includes two semicircular plates, which are connected to form a complete circular structure by a rotating shaft. The length of the rotating shaft is the inner diameter of the pump pipe, and the two ends of the rotating shaft are welded to the inner wall of the pump pipe. The two semicircular plates are provided with a first limit block on the side facing the steel pipe column to ensure that the two semicircular plates will not stick together during pouring, and the other side of the two semicircular plates is provided with a second limit block to control the one-way check plate to remain vertical when controlling the backflow of concrete.
3. The automatic non-returnable steel pipe column concrete pouring device according to claim 2, characterized in that: After the two first limit blocks are attached, the opening angle of the two semicircular plates is 60°; after the two second limit blocks are attached, the two semicircular plates are in a vertical state and form a complete circle to block the backflow of concrete.
4. The automatic non-returnable steel pipe column concrete pouring device according to claim 1, characterized in that: The bending angle of one end of the delivery pipe is 45°.
5. The automatic non-returnable steel pipe column concrete pouring device according to claim 1, characterized in that: The delivery pipe and the pump connecting pipe are connected by connecting plate bolts.
6. The automatic non-returnable steel pipe column concrete pouring device according to claim 1, characterized in that: It also includes a reinforcing hoop which is sleeved on the outside of the pump pipe.
7. The automatic non-returnable steel pipe column concrete pouring device according to claim 2, characterized in that: The rotating shaft is round steel.
8. The automatic non-returnable steel pipe column concrete pouring device according to claim 2, characterized in that: The limiting block is an iron block.