Supercooling device of shell and tube condenser

By designing a simplified installation mechanism in the shell and tube condenser, the problems of complex operation and insufficient subcooling degree of traditional shell and tube condenser subcooling devices are solved, and more efficient refrigerant subcooling and heat exchange effects are achieved.

CN222335656UActive Publication Date: 2025-01-10SHANDONG HAISHENG NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421091134.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-01-10
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

When traditional shell and tube condensers achieve supercooling effect, the bottom space is insufficient, and an additional economical device is required, but the operation is complicated and it is difficult to ensure a stable supercooling degree, resulting in poor heat exchange effect of refrigerant and unable to fully utilize the refrigeration (production) heat) quantity.

Method used

A shell and tube condenser subcooling device is designed, and the installation mechanism includes docking components and locking components. Through docking blocks, movable blocks and pull rods and other components, it can quickly fix the baffle plate and supercooling heat exchange tube, simplifying the assembly process. Reduced the amount of labor and time on staff.

Benefits of technology

It improves work efficiency, simplifies the assembly process, reduces the operational complexity of staff, and improves the supercooling degree of refrigerant, ensuring the stable heat exchange effect of refrigerant.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of shell and tube condensers, in particular to a shell and tube condenser supercooling device which comprises a condenser shell, a condenser heat exchange tube is installed at one end in the condenser shell, and a baffle is installed in the condenser shell and located below the condenser heat exchange tube. A baffle is arranged in the condenser shell, a plurality of sets of baffle plates are clamped in the condenser shell and located below the baffle through a mounting mechanism, a plurality of sets of supercooling heat exchange tubes are arranged and mounted on the inner side of the condenser shell and located below the baffle plates, the mounting mechanism comprises a butt joint assembly and a locking assembly, and the butt joint assembly comprises a plurality of sets of butt joint blocks; the plurality of groups of butt joint blocks are arranged and mounted at the two ends of the bottom of each group of baffle plates; the bolt fixing device is simple in structure and convenient to operate, workers do not need to rotate each group of bolts for fixing one by one, the labor amount of the workers is reduced, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of shell and tube condensers, in particular to a shell and tube condenser supercooling device. Background Art

[0002] The condenser is one of the four major components of the refrigeration and air-conditioning system. Its function is to condense the high-temperature and high-pressure gaseous refrigerant discharged from the compressor into a high-pressure and medium-temperature liquid refrigerant in the refrigeration (heat) cycle. Generally, the condenser must ensure a supercooling degree of more than 5K so that the system can operate stably and reliably. The bottom of the traditional shell and tube condenser generally leaves a small amount of space as a liquid storage device or supercooling, and the bottom space is not fully utilized. An economizer must be additionally installed on the system to achieve effective supercooling. Although it has a supercooling effect, it does not meet the requirements of today's society to promote energy conservation and environmental protection. Although many shell and tube condensers are now equipped with supercooling tubes at the bottom, they do not have a supercooling effect at all and have no supercooling. Although some have supercooling, the supercooling provided is far from 5K or above, and it is difficult to ensure a relatively stable supercooling degree. This results in poor heat exchange of the refrigerant entering the evaporator, and the cooling (heating) capacity is not fully utilized.

[0003] In order to solve the above technical problems, a Chinese patent with announcement number CN204739807U in the prior art discloses a subcooling device for a shell and tube condenser, which is located at the bottom of the shell and tube condenser cylinder. The subcooling liquid baffle is horizontally arranged and welded to the cylinder. The baffle assembly and the heat exchange tube bundle are placed below. The baffles are arranged in an alternating manner with notches to increase the travel of the liquid refrigerant.

[0004] Although the above-mentioned prior art solution prolongs the heat exchange time between the liquid refrigerant and the refrigerant in the heat exchange tube bundle, the multiple groups of baffles inside the device are positioned by multiple groups of fastening nuts. During assembly, the staff needs to reach into the inside of the condenser and rotate each group of fastening nuts one by one to fix them. The operation is cumbersome, which increases the workload of the staff and reduces work efficiency. Utility Model Content

[0005] The utility model aims to provide a shell and tube condenser subcooling device to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] The heat dissipation mechanism is a kind of heat dissipation mechanism, and the heat dissipation mechanism is a kind of heat dissipation mechanism, and the heat dissipation mechanism is a kind of heat dissipation mechanism, and the heat dissipation mechanism is a kind of heat dissipation mechanism, and the heat dissipation mechanism is a kind of heat dissipation mechanism, and the heat dissipation mechanism is a kind of heat dissipation mechanism, and the heat dissipation mechanism is a kind of heat dissipation mechanism, and the heat dissipation mechanism is a kind of heat dissipation mechanism, and the heat dissipation mechanism is a kind of heat dissipation mechanism.

[0008] As a preferred solution of the utility model, the locking assembly includes a connecting plate, which is sleeved on the outside of multiple groups of pull rods, one end of one group of pull rods is rotatably connected to a pull ring, a positioning plate is installed at one end of the outer side of the condenser shell below the connecting plate, and a hanging column is installed on one side of the top of the positioning plate.

[0009] As a preferred solution of the utility model, a refrigerant filling cylinder is embedded and installed at the top end of the condenser shell, and a refrigerant discharge cylinder is embedded and installed at the bottom end of the condenser shell.

[0010] As a preferred solution of the utility model, one end of the refrigerant filling cylinder and the refrigerant discharging cylinder are both connected with a sealing cover through a lock.

[0011] As a preferred solution of the utility model, the ends of the refrigerant filling cylinder and the refrigerant discharging cylinder that are in contact with the sealing cover are both embedded with sealing rings.

[0012] As a preferred solution of the utility model, support feet are installed at the bottom corners of the condenser shell.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. In the utility model, the movable block is retracted to the inner side of the movable groove in advance through the locking assembly, and then the docking block at the bottom of the baffle is aligned with the docking groove and inserted into it. After it is fully inserted, the locking assembly is used to unlock the movable block, and the spring drives the movable block to pop out and insert it into the slot for fit and fixation. The structure is simple and the operation is convenient. The staff does not need to rotate each group of bolts for fixing one by one, which reduces the workload of the staff and improves work efficiency.

[0015] 2. In the utility model, the pull ring is pulled to drive the pull rod and the movable block to move the extrusion spring, and the connecting plate can be used to simultaneously link the movement of multiple groups of pull rods. After the movable block is completely retracted into the inner side of the movable groove, the pull ring is rotated to be hung on the hanging column to prevent it from resetting, which is convenient for the staff to cooperate with the docking components for quick assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a partial cross-sectional structural schematic diagram of the utility model;

[0019] Figure 3 For this utility model Figure 2 Schematic diagram of the enlarged structure of part A.

[0020] In the figure: 1. condenser shell; 2. condenser heat exchange tube; 3. baffle; 4. deflector; 5. subcooling heat exchange tube; 6. docking block; 7. movable groove; 8. movable block; 9. slot; 10. pull rod; 11. inclined surface; 12. connecting plate; 13. pull ring; 14. positioning plate; 15. hanging column; 16. refrigerant filling cylinder; 17. refrigerant discharge cylinder; 18. sealing cover. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0022] Example:

[0023] See also Figure 1-Figure 3 , the utility model provides a technical solution:

[0024] A shell and tube condenser subcooling device comprises a condenser shell 1, a condenser heat exchange tube 2 is installed at one end inside the condenser shell 1, a baffle 3 is installed inside the condenser shell 1 below the condenser heat exchange tube 2, a plurality of groups of baffles 4 are connected by a mounting mechanism inside the condenser shell 1 below the baffle 3, a plurality of groups of subcooling heat exchange tubes 5 are arranged and installed on the inner side of the condenser shell 1 below the baffle 4, the mounting mechanism comprises a docking assembly and a locking assembly, the docking assembly comprises a plurality of groups of docking blocks 6, a plurality of groups of docking blocks 6 are arranged and installed at the bottom ends of each group of baffles 4, a plurality of groups of docking grooves corresponding to the docking blocks 6 are provided at both ends inside the condenser shell 1, a movable groove 7 is provided inside the condenser shell 1 at one side of the docking groove, a movable block 8 is slidably connected inside the movable groove 7, and a movable groove 8 is provided on one side of the docking block 6 The movable block 8 is engaged with a slot 9, and springs are installed at both ends of one side of the movable block 8, and the other end of the spring is installed on the side wall of the movable slot 7. A pull rod 10 is installed on one side of the movable block 8 between the springs at both ends, and the pull rod 10 is slidably connected to the condenser shell 1. The movable block 8 and the docking block 6 have inclined surfaces 11 that fit each other at the opposite ends. When the device is in use, the movable block 8 can be retracted to the inside of the movable slot 7 in advance through the locking component, and then the docking block 6 at the bottom of the baffle 4 is aligned with the docking slot and inserted into the docking slot. After it is fully inserted, the locking component is used to unlock the movable block 8, so that the spring drives the movable block 8 to pop out and fit into the slot 9 for fixation. The structure is simple and the operation is convenient. The staff does not need to rotate each group of bolts for fixing one by one, which reduces the workload of the staff and improves work efficiency.

[0025] In this embodiment, if Figure 1 , Figure 2 and Figure 3 As shown, the locking assembly includes a connecting plate 12, which is sleeved on the outside of multiple groups of tie rods 10, one end of which is rotatably connected to a pull ring 13, a positioning plate 14 is installed at one end of the outer side of the condenser shell 1 below the connecting plate 12, a hanging column 15 is installed on one side of the top of the positioning plate 14, a refrigerant filling cylinder 16 is embedded in the top of the condenser shell 1, and a refrigerant discharge cylinder 17 is embedded in the bottom of the condenser shell 1, and one end of the refrigerant filling cylinder 16 and the refrigerant discharge cylinder 17 are both connected by a lock buckle. The sealing cover 18, the refrigerant filling cylinder 16 and the refrigerant discharge cylinder 17 are all embedded with sealing rings at one end that fits with the sealing cover 18. Support feet are installed at the bottom corners of the condenser shell 1. The pull ring 10 is pulled to drive the pull rod 10 and the movable block 8 to move the extrusion spring. The connecting plate 12 can be used to simultaneously link multiple groups of pull rods 10 to move. After the movable block 8 is completely retracted into the inner side of the movable groove 7, the pull ring 13 is rotated to hang it on the hanging column 15 to prevent it from resetting, which is convenient for the staff to cooperate with the docking components for quick assembly.

[0026] The implementation principle of a shell and tube condenser subcooling device in an embodiment of the present application is as follows: when the device is in use, the movable block 8 can be retracted to the inner side of the movable groove 7 in advance through the locking assembly, and then the docking block 6 at the bottom of the baffle plate 4 is aligned with the docking groove and inserted into it. After it is fully inserted, the locking assembly is used to unlock the movable block 8, so that the spring drives the movable block 8 to pop out and insert it into the slot 9 for fit and fixation. The structure is simple and the operation is convenient. The staff does not need to rotate each group of bolts for fixing one by one, which reduces the workload of the staff and improves the work efficiency. The pull ring 10 is pulled to drive the pull rod 10 and the movable block 8 to move the extrusion spring, and the connecting plate 12 can be used to simultaneously link multiple groups of pull rods 10 to move. After the movable block 8 is fully retracted into the inner side of the movable groove 7, the pull ring 13 is rotated to be hung on the hanging column 15 to prevent it from resetting, so that the staff can cooperate with the docking assembly for quick assembly.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A shell and tube condenser subcooling device, comprising a condenser shell (1), characterized in that: A condenser heat exchange tube (2) is installed at one end of the interior of the condenser shell (1), a baffle (3) is installed below the condenser heat exchange tube (2) inside the condenser shell (1), multiple groups of baffles (4) are clamped by a mounting mechanism below the baffle (3) inside the condenser shell (1), multiple groups of subcooling heat exchange tubes (5) are arranged and installed below the baffle (4) on the inner side of the condenser shell (1), the mounting mechanism comprises a docking assembly and a locking assembly, the docking assembly comprises multiple groups of docking blocks (6), multiple groups of docking blocks (6) are arranged and installed at the two ends of the bottom of each group of baffles (4), and the interior of the condenser shell (1) is provided with a plurality of baffles (4) at both ends. A plurality of docking grooves corresponding to the docking block (6), a movable groove (7) is provided inside the condenser shell (1) at one side of the docking groove, a movable block (8) is slidably connected inside the movable groove (7), a slot (9) for engaging with the movable block (8) is provided on one side of the docking block (6), springs are installed at both ends of one side of the movable block (8), the other end of the spring is installed on the side wall of the movable groove (7), a pull rod (10) is installed between the two end springs on one side of the movable block (8), the pull rod (10) is slidably connected to the condenser shell (1), and the opposite ends of the movable block (8) and the docking block (6) are provided with inclined surfaces (11) that fit each other.

2. A shell and tube condenser subcooling device according to claim 1, characterized in that: The locking assembly comprises a connecting plate (12), wherein the connecting plate (12) is sleeved on the outside of a plurality of groups of pull rods (10), wherein one end of one group of the pull rods (10) is rotatably connected to a pull ring (13), and a positioning plate (14) is installed at one end of the outside of the condenser shell (1) below the connecting plate (12), and a hanging column (15) is installed on one side of the top of the positioning plate (14).

3. The shell and tube condenser subcooling device according to claim 1, characterized in that: A refrigerant filling cylinder (16) is embedded and installed at the top end of the condenser shell (1), and a refrigerant discharge cylinder (17) is embedded and installed at the bottom end of the condenser shell (1).

4. A shell and tube condenser subcooling device according to claim 3, characterized in that: One end of the refrigerant filling cylinder (16) and the refrigerant discharging cylinder (17) are both connected to a sealing cover (18) via a lock.

5. A shell and tube condenser subcooling device according to claim 4, characterized in that: The ends of the refrigerant filling cylinder (16) and the refrigerant discharging cylinder (17) that are in contact with the sealing cover (18) are both embedded with sealing rings.

6. The shell and tube condenser subcooling device according to claim 1, characterized in that: Support feet are installed at the bottom corners of the condenser shell (1).

Citation Information

Patent Citations

  • Subcooling device of shell and tube condenser

    CN204739807U