Automatic feeding machine for lens assembly
By designing the automatic feeding machine for lens assembly, using material tray transmission and circulation feeding technology, the feeding efficiency and stability problems during lens assembly are solved, and efficient and automated production of lens assembly is achieved, reducing downtime and improving assembly quality.
Patent Information
- Application Number
- CN202421003636.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-10
AI Technical Summary
During the assembly process of mobile phone screen lenses, the bearing transmission of the lens frame and the automatic circulating feeding of the material tray have efficiency and stability problems, resulting in low assembly efficiency and long downtime.
Design a lens assembly automatic feeding machine, using the material tray as the carrier of the lens frame, and automatically mass supply is achieved through the material tray to drive the linear transmission of multiple lens frames, and circulating supply of the material tray through the reverse return of the empty material tray , combined with plasma cleaning technology, improve feeding efficiency and stability.
It improves the feeding efficiency and stability of lens assembly, reduces downtime, ensures the cleanliness of material surfaces, and improves the overall assembly efficiency.
Smart Images

Figure CN222348073U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of screen manufacturing equipment, in particular to an automatic lens assembly feeding machine. Background Art
[0002] Screens are an indispensable part of all kinds of smart terminal devices. They are the display and operation input structure of terminal devices. In recent years, devices such as smart phones have gradually become popular, and product updates and iterations are also ongoing. The screen manufacturing process involves multiple processes. For mobile phone screens, lens accessories need to be assembled on the back during the production and assembly process. Lens accessories include metal lens frames and lenses. Generally, the lenses need to be assembled in the lens frames, and then the two are assembled as a whole to the back of the screen.
[0003] Due to the small size of the lens and the need to assemble multiple lenses in a single lens frame, the lens frame's load-bearing transmission and feeding and the automatic circulation feeding of the material tray need to be solved during the lens assembly process to improve assembly efficiency and feeding continuity and stability and reduce downtime. Utility Model Content
[0004] The technical problem to be solved by the present utility model is to provide a lens assembly automatic feeding machine which uses a material tray as a lens frame carrier, drives multiple lens frames to be linearly transmitted through the material tray to automatically supply materials in batches to the processing station, and realizes the circular supply of the material tray through the reverse reflux of the empty material tray, thereby improving the feeding efficiency and continuous stability. At the same time, plasma cleaning of the material or the material tray is completed during the feeding, thereby improving the surface cleanliness and the assembly efficiency. The automatic batch supply of materials is realized through the stacked circular feeding, thereby improving the feeding efficiency and stability.
[0005] The technical solution adopted by the utility model is as follows: an automatic lens assembly feeding machine, comprising a horizontally arranged machine platform, a machine cover is arranged on the upper cover of the machine platform, and also comprising a feeding mechanism, a tray moving arm, a tray transfer mechanism, a tray transport mechanism and a manipulator, wherein the feeding mechanism is arranged at one side of the machine platform, a feeding station and a material unloading station are arranged in parallel in the feeding mechanism, a plurality of trays loaded with materials are stacked in the feeding station, and after the materials in the trays are taken out by the manipulator, the empty trays are stacked at the material unloading station; the tray moving arm is erected between the feeding station and the material unloading station, Used to take and place material trays between the two; the material tray transport mechanism is arranged at the other side of the machine platform, and the material tray transport mechanism includes a transmission line and a return line arranged in parallel and spaced apart, and the transmission line and the return line are respectively provided with material tray transmission channels, the transmission line is used to transmit the material tray after loading the material, and the return line is used to return the empty material tray in a straight line; the material tray transfer mechanism is erected between the transmission line and the return line, and is used to transfer the material tray between the two; the manipulator is arranged on the machine platform, and moves back and forth between the feeding station and the transmission line, and is used to load the material into the material tray in the transmission line.
[0006] Preferably, the feeding mechanism includes two groups of conveyor belts and a lifting mechanism, and the two groups of conveyor belts and the lifting mechanism are respectively arranged at the feeding station and the unloading station, wherein the conveyor belt is horizontally arranged below the machine table and moves in a straight line direction, so as to transfer the material tray between the inside and outside of the machine table; the lifting mechanism is arranged on the inner side of the conveyor belt, and drives the material seat for carrying the material tray to move up and down; the material seat lifts the stacked material trays on the conveyor belt and lifts them upward to the table top of the machine table for material retrieval, or after carrying the stacked empty material trays, drives the stacked empty material trays to descend and place them on the conveyor belt for transportation and unloading.
[0007] Preferably, a limit assembly is provided at the feeding station, and the limit assembly includes two groups. The two groups of limit assemblies are respectively arranged on the table top of the machine and are respectively located at the two side corners of the feeding station; the limit assembly includes a limit cylinder and a limit block, wherein the limit cylinder is horizontally arranged on the machine table, and the output end extends toward the feeding station; the limit block is connected to the output end of the limit cylinder, and an L-shaped limit groove is provided on the inner side of the limit block, which is used to be nested on the outside of the material tray from both sides to limit and correct the material tray; a limit column is correspondingly provided on the limit assembly, and the limit column is driven by the cylinder to approach the material tray, which is used to assist the limit block in limiting and correcting the material tray.
[0008] Preferably, the tray lifting arm includes an arm support plate, an arm cylinder, an arm slide, an arm lifting cylinder, an arm lifting slide, a suction seat, an air nozzle, a moving support rod and a suction nozzle, wherein the arm support plate is vertically arranged and connected to the machine cover; the arm cylinder is horizontally arranged on the arm support plate; the arm slide is slidably embedded in the side wall of the arm support plate and connected to the output end of the arm cylinder; the arm lifting cylinder is vertically arranged on the arm slide, and the output end is arranged downward; the arm lifting slide is slidable in the vertical direction It is movably connected to the side wall of the arm lifting slide and connected to the output end of the arm lifting cylinder; the suction seat includes two, and the two suction seats are respectively vertically arranged on the side walls of the arm lifting slide, for installing at least two air nozzles; the arm lifting support rod includes two, and the two arm lifting support rods are respectively connected to the side walls of the arm lifting slide in parallel and at intervals; the suction nozzle includes two groups, and the two groups of suction nozzles are respectively arranged on the two arm lifting support rods, each group of suction nozzles includes at least two, and is connected to at least two air nozzles on the suction seat, for vacuum adsorption of the material tray.
[0009] Preferably, the material tray transfer mechanism includes a transfer support plate, a transfer cylinder, a transfer slide, a transfer lifting cylinder, a transfer clamping cylinder, a clamping seat and a clamping block, wherein the transfer support plate is vertically arranged on the machine hood; the transfer cylinder is horizontally arranged on the side of the transfer support plate; the transfer slide is slidably embedded in the side wall of the transfer support plate and connected to the output end of the transfer cylinder; the transfer lifting cylinder is vertically arranged on the transfer slide, and the output end is arranged downward; the transfer clamping cylinder is horizontally connected to the output end of the transfer lifting cylinder; the clamping seat is connected to the output end of the transfer clamping cylinder, and clamping blocks extending vertically downward are provided on both sides of the clamping seat, and an inwardly recessed groove is provided on the inner wall of the clamping block for clamping the material tray.
[0010] Preferably, the transmission line includes a transmission bracket and a transmission belt, wherein the transmission bracket includes two transmission brackets, which are arranged in parallel and spaced apart to form a material tray transmission channel between the two; a transmission belt is tensioned on the inner side of the transmission bracket through a tensioning wheel, and the transmission belt is horizontally tensioned, on which a material tray to be transmitted is placed, and the material tray is driven by the power output of the motor to move linearly.
[0011] Preferably, a material taking station and a cleaning station are provided on the material tray transmission channel.
[0012] Preferably, the material picking station is provided with a guide plate, a blocking assembly and a top supporting assembly; wherein the guide plate comprises two pieces, the two guide plates are horizontally arranged on two transmission brackets, and extend horizontally to the top of the conveyor belt, for guiding the material tray transmitted on the limiting conveyor belt in the vertical direction; the blocking assembly comprises two groups, the two groups of blocking assemblies are arranged at intervals in the material tray transmission channel, and are located at the front and rear sides of the material picking station, for blocking the flow of the material tray; the blocking assembly comprises a blocking cylinder and a blocking rod; the blocking cylinder is vertically arranged, and the output end is arranged upward; the blocking rod is connected to the output end of the blocking cylinder, and is driven by the blocking cylinder to extend upward between the two conveyor belts, for blocking the flow of the material tray on the conveyor belt; the top supporting assembly is arranged in the material tray transmission channel, and is not between the two guide plates, for supporting the material tray at the material picking station from below.
[0013] Preferably, the top supporting assembly includes a top supporting support, a top supporting plate, a top supporting cylinder, a top supporting shaft and a top supporting block, wherein the top supporting support is horizontally arranged below the transmission line; the top supporting plate is horizontally arranged above the top supporting support and supported by a column vertically arranged on the top supporting support; the top supporting cylinder is arranged on the top supporting support, and the output end is arranged upward; the top supporting shaft is vertically connected to the output end of the top supporting cylinder and extends upward through the top supporting plate; the top supporting block is horizontally arranged on the top supporting shaft, driven by the top supporting shaft to move up and down, and is used to lift the supporting tray; the blocking cylinder is supported by a connecting plate horizontally connected to the top supporting block.
[0014] Preferably, a cleaning mechanism is provided at the cleaning station, and the cleaning mechanism is arranged astride the transmission line and the return line for cleaning the material tray or the material; blocking components are respectively provided on the front and rear sides of the cleaning mechanism for blocking the material tray; the cleaning mechanism comprises a cleaning box, a swinging component and a cleaning rod, wherein the cleaning box is horizontally arranged on the transmission line and the return line, and an opening is provided at the bottom of the cleaning box; the swinging component is arranged on the outside of the cleaning box; the cleaning rod comprises at least two, and at least two cleaning rods are arranged in parallel and spaced apart in the cleaning box, and are respectively connected to the swinging components, and the swinging component drives at least two cleaning rods to swing back and forth in the cleaning box; the interior of the cleaning rod is a cavity structure, and is connected to an external plasma generator, and at least two through holes are spaced apart on the cleaning rod, and plasma gas is discharged through the through holes for cleaning the material tray or the material.
[0015] The beneficial effects of the utility model are:
[0016] In view of the defects and shortcomings of the prior art, the utility model independently developed and designed a lens assembly automatic feeding machine which uses a material tray as a lens frame carrier, drives multiple lens frames to be linearly transmitted through the material tray to automatically supply materials in batches to the processing station, and realizes material tray circulation supply through reverse reflux of empty material trays, thereby improving feeding efficiency and continuous stability. At the same time, plasma cleaning of materials or material trays is completed to improve surface cleanliness and assembly efficiency. Automatic batch supply of materials is realized through stacked circulation feeding, thereby improving feeding efficiency and stability.
[0017] The utility model is applied to the automatic assembly production line of mobile phone screen lenses. It is located at the head end of the automatic assembly production line of lenses. Its function is to realize automatic and continuous batch feeding of lens frames, ensure uninterrupted feeding by circulating the material tray, improve feeding stability, and reduce downtime. Specifically, the utility model uses a machine table as a bearing structure, and sets a feeding mechanism at one side of the machine table. The function of the feeding mechanism is to supply materials through stacked material trays loaded with materials. A feeding station and a unloading station are arranged in parallel in the feeding mechanism. When feeding, the material trays stacked with multiple loaded materials are firstly transmitted to the inner side of the machine table in a straight line through the transmission belt at the feeding station. The lifting mechanism lifts the material tray from the bottom of the transmission belt and drives the material tray to move upward to the table top of the machine. The material in the topmost material tray is passed through the machine. After the robot takes it out, the empty tray is moved to the unloading station by the tray moving arm and stacked one by one in the unloading station. When the stacked trays at the unloading station reach the predetermined number, the lifting mechanism drives the tray down and places the tray on the conveyor belt, which is led out through the conveyor belt so that the material can be loaded again. When the tray at the feeding station is taken out, the stacked tray loaded with material is fed in again, and this cycle is repeated. By stacking the trays one by one, a continuous supply of materials is achieved, ensuring the stability and continuity of the feeding.
[0018] The utility model arranges a tray transport mechanism at a side edge perpendicular to the machine platform, and the tray transport mechanism comprises a transmission line and a return line arranged in parallel and at intervals, wherein the transmission line is used to linearly transport the tray loaded with materials to different processing stations for assembly processing, and the return line is used to reversely transport the empty tray after the processing on the transmission line is completed and the material is taken out, and the transmission line and the return line are used to realize the recycling of the tray, thereby ensuring the continuous stability of material feeding. At the same time, a material picking station and a cleaning station are provided on the material tray transmission channel of the transmission line. A guide plate, a blocking assembly and a top supporting assembly are provided at the material picking station. After the transmission line transmits the empty material tray to the material picking station, it slides into the gap between the guide plate and the transmission belt, and is limited by the upper and lower guides of the guide plate. At the same time, the blocking assembly blocks the subsequent material tray from flowing into the material picking station, and then the top supporting assembly lifts and supports the material tray from below to ensure the material tray load and position accuracy. After the manipulator takes out the material from the material tray of the feeding station of the feeding mechanism, it moves the material and places it in the material tray after the load, support and limit correction at the above-mentioned material picking station. After the material tray is full of material, the blocking assembly releases the material tray, and the material tray flows into the cleaning station. After being blocked and limited by the blocking assemblies arranged on the front and rear sides of the cleaning station, the cleaning mechanism located above the cleaning station cleans the material with plasma gas to ensure the surface cleanliness of the material during subsequent assembly and processing, thereby improving the assembly and processing quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is one of the three-dimensional structural schematic diagrams of the utility model.
[0020] Figure 2 This is the second schematic diagram of the three-dimensional structure of the utility model.
[0021] Figure 3 This is the third schematic diagram of the three-dimensional structure of the present utility model.
[0022] Figure 4 This is one of the three-dimensional structural schematic diagrams of the utility model after the components are hidden.
[0023] Figure 5 This is the second schematic diagram of the three-dimensional structure of the utility model after the hidden components.
[0024] Figure 6 It is a three-dimensional structural schematic diagram of the material tray lifting arm of the utility model.
[0025] Figure 7 This is one of the three-dimensional structural schematic diagrams of the material tray transfer mechanism of the utility model.
[0026] Figure 8 This is the second three-dimensional structural schematic diagram of the material tray transfer mechanism of the utility model.
[0027] Fig. 9 This is one of the three-dimensional structural schematic diagrams of the material tray transport mechanism of the utility model.
[0028] Fig.10 This is the second three-dimensional structural schematic diagram of the material tray transport mechanism of the utility model.
[0029] Fig.11 This is the third three-dimensional structural schematic diagram of the material tray transport mechanism of the utility model.
[0030] Fig.12 for Fig.11 The enlarged structural diagram at point I in the middle.
[0031] Fig.13 This is the fourth three-dimensional structural schematic diagram of the material tray transport mechanism of the utility model.
[0032] Fig.14 This is the fifth three-dimensional structural diagram of the material tray transport mechanism of the utility model.
[0033] Fig.15 This is one of the three-dimensional structural schematic diagrams of the blocking component and the top supporting component of the utility model.
[0034] Fig.16 This is the second three-dimensional structural schematic diagram of the blocking component and the top supporting component of the utility model.
[0035] Fig.17 This is one of the three-dimensional structural schematic diagrams of the robot arm of the utility model.
[0036] Fig.18 This is the second schematic diagram of the three-dimensional structure of the robot arm of the utility model.
[0037] Fig.19 It is a three-dimensional structural schematic diagram of the material taking head of the utility model. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0039] It should be noted that all directional indications such as up, down, left, right, front, back, etc. in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.
[0040] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0041] like Figures 1 to 5 As shown, the utility model proposes an automatic lens assembly feeding machine, including a horizontally arranged machine platform 1, the upper part of the machine platform 1 is covered with a machine cover, and also includes a feeding mechanism, a tray moving arm 4, a tray transfer mechanism 7, a tray transportation mechanism and a manipulator 9, wherein the feeding mechanism is arranged at one side of the machine platform 1, and a feeding station B and a material unloading station A are arranged in parallel in the feeding mechanism, and a plurality of trays loaded with materials are stacked in the feeding station B. After the materials in the trays are taken out by the manipulator, the empty trays are stacked at the unloading station A; the tray moving arm 4 is erected between the feeding station B and the unloading station A, and is used to transfer the materials between the two stations. The tray transport mechanism is arranged at the other side of the machine 1, and the tray transport mechanism includes a transmission line 5 and a return line 6 arranged in parallel and spaced apart, and the transmission line 5 and the return line 6 are respectively provided with a tray transport channel, the transmission line 5 is used to transport the tray after loading the material, and the return line 6 is used to return the empty tray in a straight line; the tray transfer mechanism 7 is erected between the transmission line 5 and the return line 6, and is used to transfer the tray between the two; the manipulator 9 is arranged on the machine 1, and moves back and forth between the feeding station B and the transmission line 5, and is used to load the material into the tray in the transmission line 5.
[0042] like Figures 1 to 3 As shown, as an embodiment of the utility model, the feeding mechanism of the utility model includes two groups of conveyor belts 2 and lifting mechanisms 3, and the two groups of conveyor belts 2 and lifting mechanisms 3 are respectively arranged at the feeding station B and the unloading station A, wherein the conveyor belt 2 is horizontally arranged below the machine table 1, and moves in a straight line direction, and is used to transfer the material tray between the inside and outside of the machine table 1; the lifting mechanism 3 is arranged on the inner side of the conveyor belt 2, and drives the material seat for carrying the material tray to move up and down; the material seat lifts the stacked material trays on the conveyor belt 2 and lifts them upward to the table top of the machine table 1 for material retrieval, or after carrying the stacked empty material trays, drives the stacked empty material trays to descend and place them on the conveyor belt 2 for transportation and unloading.
[0043] like Figures 4 to 5As shown, as an embodiment of the utility model, a limiting assembly is provided at the feeding station B of the utility model, and the limiting assembly includes two groups, and the two groups of limiting assemblies are respectively arranged on the table top of the machine 1, and are respectively located at the two side corners of the feeding station B; the limiting assembly includes a limiting cylinder 10 and a limiting block 11, wherein the limiting cylinder 10 is horizontally arranged on the machine 1, and the output end extends toward the feeding station B; the limiting block 11 is connected to the output end of the limiting cylinder 10, and an L-shaped limiting groove is provided on the inner side of the limiting block 11, which is used to be nested on the outside of the material tray from both sides to limit and correct the material tray; the limiting assembly is correspondingly provided with a limiting column, which is driven by the cylinder to approach the material tray, and is used to assist the limiting block 11 to limit and correct the material tray.
[0044] like Figure 6 As shown, as an embodiment of the utility model, the material tray lifting arm 4 of the utility model includes an arm lifting support plate 41, an arm lifting cylinder 42, an arm lifting slide 43, an arm lifting cylinder 44, an arm lifting slide 45, a suction seat 46, an air nozzle 47, a moving support rod 48 and a suction nozzle 49, wherein the arm lifting support plate 41 is vertically arranged and connected to the machine cover; the arm lifting cylinder 42 is horizontally arranged on the arm lifting support plate 41; the arm lifting slide 43 is slidably embedded in the side wall of the arm lifting support plate 41 and is connected to the output end of the arm lifting cylinder 42; the arm lifting cylinder 44 is vertically arranged on the arm lifting slide 43, and the output end is arranged downward; The descending slide 45 is slidably connected to the side wall of the arm lifting slide 43 in the vertical direction, and is connected to the output end of the arm lifting cylinder 44; the suction seat 46 includes two, and the two suction seats 46 are respectively vertically arranged on the side walls of the arm lifting slide 45, for installing at least two air nozzles 47; the arm lifting support rod 48 includes two, and the two arm lifting support rods 48 are respectively connected to the side walls of the arm lifting slide 45 in parallel and at intervals; the suction nozzle 49 includes two groups, and the two groups of suction nozzles 49 are respectively arranged on the two arm lifting support rods 48, each group of suction nozzles 49 includes at least two, and is connected to at least two air nozzles 47 on the suction seat 46, for vacuum adsorption of the material tray.
[0045] like Figures 7 and 8As shown, as an embodiment of the present invention, the material tray transfer mechanism 7 of the present invention includes a transfer support plate 71, a transfer cylinder 72, a transfer slide 73, a transfer lifting cylinder 74, a transfer clamping cylinder 75, a clamping seat 76 and a clamping block 77, wherein the transfer support plate 71 is vertically arranged on the machine cover; the transfer cylinder 72 is horizontally arranged on the side of the transfer support plate 71; the transfer slide 73 is slidably embedded in the side wall of the transfer support plate 71 and is connected to the output end of the transfer cylinder 72; the transfer lifting cylinder 74 is vertically arranged on the transfer slide 73, and the output end is arranged downward; the transfer clamping cylinder 75 is horizontally connected to the output end of the transfer lifting cylinder 74; the clamping seat 76 is connected to the output end of the transfer clamping cylinder 75, and clamping blocks 77 extending vertically downward are provided on both sides of the clamping seat 76, and an inwardly recessed groove is provided on the inner wall of the clamping block 77 for clamping the material tray.
[0046] like Figures 9 to 14 As shown in the figure, as an embodiment of the utility model, the transmission line 5 of the utility model includes a transmission bracket 51 and a transmission belt 52, wherein the transmission bracket 51 includes two transmission brackets 51, which are arranged in parallel and spaced apart, and a material tray transmission channel is formed between the two; the inner side of the transmission bracket 51 is tensioned with a transmission belt 52 through a tensioning wheel, and the transmission belt 52 is horizontally tensioned, and a material tray to be transmitted is placed on it, and the power output of the motor drives the material tray to move linearly. The material tray transmission channel is provided with a material taking station and a cleaning station.
[0047] like Figure 15 to Figure 16As shown in the figure, as an embodiment of the utility model, a guide plate 53, a blocking assembly 13 and a top supporting assembly 14 are provided at the material taking station of the utility model; wherein the guide plate 53 includes two pieces, the two guide plates 53 are horizontally arranged on two transmission brackets 51, and extend horizontally to the top of the conveyor belt 52, and are used to guide the material tray transmitted on the limiting conveyor belt 52 in the vertical direction; the blocking assembly 13 includes two groups, the two groups of blocking assemblies 13 are arranged at intervals in the material tray transmission channel, and are located at the front and rear sides of the material taking station , used to block the flow of material trays; the blocking component 13 includes a blocking cylinder 131 and a blocking rod 132; the blocking cylinder 131 is vertically arranged, and the output end is arranged upward; the blocking rod 132 is connected to the output end of the blocking cylinder 131, and is driven by the blocking cylinder 131 to extend upward between the two conveyor belts 52, so as to block the flow of material trays on the conveyor belts 52; the top supporting component 14 is arranged in the material tray transmission channel, and is not between the two guide plates 53, and is used to lift and support the material tray at the material picking station from below. The top supporting assembly 14 includes a top supporting support 141, a top supporting plate 142, a top supporting cylinder 143, a top supporting shaft 144 and a top supporting block 145, wherein the top supporting support 141 is horizontally arranged below the transmission line 5; the top supporting plate 142 is horizontally arranged above the top supporting support 141 at intervals, and is supported by a column vertically arranged on the top supporting support 141; the top supporting cylinder 143 is arranged on the top supporting support 141, and the output end is arranged upward; the top supporting shaft 144 is vertically connected to the output end of the top supporting cylinder 143, and extends upward through the top supporting plate 142; the top supporting block 145 is horizontally arranged on the top supporting shaft 144, and is driven by the top supporting shaft 144 to move up and down, and is used to lift the supporting tray; the blocking cylinder 131 is supported by a connecting plate horizontally connected to the top supporting block 145.
[0048] like Figures 9 to 14As shown, as an embodiment of the utility model, a cleaning mechanism 8 is provided at the cleaning station of the utility model, and the cleaning mechanism 8 is arranged across the transmission line 5 and the return line 6, and is used to clean the material tray or material; blocking components 13 are respectively provided on the front and rear sides of the cleaning mechanism 8, and are used to block the material tray; the cleaning mechanism 8 includes a cleaning box 81, a swing component and a cleaning rod 89, wherein the cleaning box 81 is horizontally arranged on the transmission line 5 and the return line 6, and the bottom of the cleaning box 81 is provided with an opening; the swing component is arranged on the outside of the cleaning box 81; the cleaning rod 89 includes at least two, at least two cleaning rods 89 are arranged in parallel and spaced apart in the cleaning box 81, and are respectively connected to the swing component, and the swing component drives at least two cleaning rods 89 to swing back and forth in the cleaning box 81; the interior of the cleaning rod 89 is a cavity structure, and is connected to an external plasma generator, and at least two through holes are spaced apart on the cleaning rod 89, and plasma gas is led out through the through holes for cleaning the material tray or material. The swing assembly includes a swing cylinder 82, a swing strip 83, a connecting shaft, a swing block 85 and a rotating shaft 86, wherein the swing cylinder 82 is horizontally arranged on the side wall of the cleaning box 81; the swing strip 83 is connected to the output end of the swing cylinder 82 and horizontally extends to the outside of the cleaning box 81; at least two rotating grooves 84 are spaced apart on the swing strip 83, and the rotating groove 84 passes through the swing strip 83; the connecting shaft is vertically inserted into the rotating groove 84 and automatically rotates in the rotating groove 84. The swing block 85 includes at least two blocks, and the upper ends of at least two swing blocks 85 are fixed on the connecting shaft; the rotating shaft 86 includes at least two, and at least two rotating shafts 86 are rotatably inserted on the side wall of the cleaning box 81, and extend through the side wall of the cleaning box 81 to the cleaning box 81, and the cleaning box 81 is connected to the lower end of the swing block 85; when the swing cylinder 82 drives the swing plate 83 to move linearly, the swing plate 83 drives the rotating shaft 86 to rotate through the connecting shaft and the swing block 85. The swing plate 83 is also provided with a strip guide groove 87, and the strip guide groove 87 is a strip groove body and passes through the swing plate 83; the side wall of the cleaning box 81 is provided with a guide column 88, and the guide column 88 is inserted into the strip guide groove 87. When the swing plate 83 moves linearly, it is guided and limited by the guide column 88 and the strip guide groove 87. The cleaning rod 89 is connected to the rotating shaft 86 , supported by the rotating shaft 86 , and rotates along with the rotating shaft 86 .
[0049] like Figure 18 to Figure 19As shown, as an embodiment of the utility model, the manipulator 9 of the utility model includes a manipulator support 91, a first manipulator arm 92, a second manipulator arm 93, a third manipulator arm 94, a connecting shaft 95, a material-picking cylinder 96 and a clamping block 97, wherein the manipulator support 91 is horizontally arranged on the machine platform 1, the first manipulator arm 92 is arranged on the manipulator support 91, and the output end is arranged upward, and outputs rotational power along the horizontal plane; one end of the second manipulator arm 93 is connected to the output end of the first manipulator arm 91, and the upper part of one end is rotatably connected to the third manipulator arm 94, the third manipulator arm 94 extends outward, and the lower part of its outer end is connected to the connecting shaft 95, and drives the connecting shaft 95 to rotate; the material-picking cylinder 96 is arranged at the lower end of the connecting shaft 95, and drives the two clamping blocks connected to its lower part to move closer or farther from each other so as to clamp and fix the material.
[0050] The utility model designs a lens assembly automatic feeder that uses a material tray as a lens frame carrier, drives multiple lens frames to be linearly transmitted through the material tray to automatically supply materials in batches to the processing station, and realizes material tray circulation supply through reverse reflux of empty material trays, thereby improving feeding efficiency and continuous stability. While feeding, plasma cleaning of materials or material trays is completed to improve surface cleanliness and assembly efficiency. The automatic batch supply of materials is realized through stacked circulation feeding, thereby improving feeding efficiency and stability. The utility model is applied to the automatic assembly production line of mobile phone screen lenses, and is located at the head end of the automatic lens assembly production line. Its function is to realize automatic and continuous batch feeding of lens frames, ensure uninterrupted feeding through the circulation of material trays, improve feeding stability, and reduce downtime. Specifically, the utility model uses a machine table as a bearing structure, and a feeding mechanism is arranged at one side of the machine table. The function of the feeding mechanism is to supply materials through stacked material trays loaded with materials. A feeding station and a unloading station are arranged in parallel in the feeding mechanism. When feeding, a stacked material tray with multiple loaded materials is firstly transmitted to the inner side of the machine table by a transmission belt at the feeding station. The lifting mechanism lifts the material tray from the bottom of the transmission belt and drives the material tray to move upward to the table top of the machine table. The material in the uppermost material tray is transported by the machine. After the manipulator takes it out, the empty tray is moved to the unloading station by the tray moving arm and stacked one by one in the unloading station. When the stacked trays at the unloading station reach a predetermined number, the lifting mechanism drives the tray down and places the tray on the transmission belt, which is led out through the transmission belt so that the material can be loaded again. When the trays at the feeding station are taken out, the stacked trays loaded with materials are sent in again, and the cycle is repeated. By stacking the trays one by one, the continuous supply of materials is achieved, and the stability and continuity of the feeding are ensured. The utility model sets a tray transport mechanism at a side edge perpendicular to the machine platform. The tray transport mechanism includes a transmission line and a return line arranged in parallel and at intervals, wherein the transmission line is used to linearly transmit the trays loaded with materials to different processing stations for assembly and processing, and the return line is used to reversely transmit the empty trays that have been processed on the transmission line and have taken out the materials. The transmission line and the return line are used to realize the recycling of the trays, and the continuous stability of the feeding is ensured.At the same time, a material picking station and a cleaning station are provided on the material tray transmission channel of the transmission line. A guide plate, a blocking assembly and a top supporting assembly are provided at the material picking station. After the transmission line transmits the empty material tray to the material picking station, it slides into the gap between the guide plate and the transmission belt, and is limited by the upper and lower guides of the guide plate. At the same time, the blocking assembly blocks the subsequent material tray from flowing into the material picking station, and then the top supporting assembly lifts and supports the material tray from below to ensure the material tray load and position accuracy. After the manipulator takes out the material from the material tray of the feeding station of the feeding mechanism, it moves the material and places it in the material tray after the load, support and limit correction at the above-mentioned material picking station. After the material tray is full of material, the blocking assembly releases the material tray, and the material tray flows into the cleaning station. After being blocked and limited by the blocking assemblies arranged on the front and rear sides of the cleaning station, the cleaning mechanism located above the cleaning station cleans the material with plasma gas to ensure the surface cleanliness of the material during subsequent assembly and processing, thereby improving the assembly and processing quality.
[0051] The embodiments of the utility model are only to introduce its specific implementation methods and are not intended to limit its protection scope. The technicians in this industry can make some modifications inspired by the embodiments, so any equivalent changes or modifications made in accordance with the scope of the utility model patent are within the scope of the claims of the utility model patent.
Claims
1. An automatic lens assembly feeding machine, comprising a horizontally arranged machine platform (1), the upper part of the machine platform (1) being provided with a machine cover, characterized in that: It also includes a feeding mechanism, a tray moving arm (4), a tray transfer mechanism (7), a tray transport mechanism and a manipulator (9), wherein: The feeding mechanism is arranged at one side of the machine platform (1), and a feeding station (B) and a material unloading station (A) are arranged in parallel in the feeding mechanism. A plurality of material trays loaded with materials are stacked in the feeding station (B). After the materials in the material trays are taken out by the robot, the empty material trays are stacked at the material unloading station (A); The tray moving arm (4) is installed between the feeding station (B) and the unloading station (A) and is used to take and place the tray between the two. The tray transport mechanism is arranged at the other side of the machine platform (1), and comprises a transmission line (5) and a return line (6) arranged in parallel and at intervals, wherein the transmission line (5) and the return line (6) are respectively provided with tray transport channels, the transmission line (5) is used to transport trays loaded with materials, and the return line (6) is used to return empty trays in a straight line; The material tray transfer mechanism (7) is installed between the transmission line (5) and the return line (6) and is used to transfer the material tray between the two; The robot (9) is arranged on the machine platform (1) and moves back and forth between the feeding station (B) and the transmission line (5) to load the material into the material tray in the transmission line (5).
2. The automatic lens assembly feeding machine according to claim 1, characterized in that: The feeding mechanism comprises two groups of conveyor belts (2) and a lifting mechanism (3), the two groups of conveyor belts (2) and the lifting mechanism (3) being respectively arranged at a feeding station (B) and a material unloading station (A), wherein the conveyor belt (2) is arranged horizontally below the machine platform (1) and moves in a linear direction, and is used to transfer material trays between the inside and outside of the machine platform (1); the lifting mechanism (3) is arranged on the inner side of the conveyor belt (2), and drives a material seat for carrying material trays to move upward and downward; the material seat lifts the stacked material trays on the conveyor belt (2) and lifts them upward to the table of the machine platform (1) for material retrieval, or after carrying the stacked empty material trays, drives the stacked empty material trays to descend and place them on the conveyor belt (2) for transportation and unloading.
3. The automatic lens assembly feeding machine according to claim 1, characterized in that: A limiting assembly is provided at the feeding station (B), and the limiting assembly includes two groups. The two groups of limiting assemblies are respectively arranged on the table surface of the machine (1) and are respectively located at the two side corner positions of the feeding station (B); the limiting assembly includes a limiting cylinder (10) and a limiting block (11), wherein the limiting cylinder (10) is horizontally arranged on the machine (1), and the output end extends toward the feeding station (B); the limiting block (11) is connected to the output end of the limiting cylinder (10), and an L-shaped limiting groove is provided on the inner side of the limiting block (11), which is used to be nested on the outside of the material tray from both sides to limit and correct the material tray; the limiting assembly is correspondingly provided with a limiting column, which is driven by the cylinder to approach the material tray and is used to assist the limiting block (11) in limiting and correcting the material tray.
4. The automatic lens assembly feeding machine according to claim 1, characterized in that: The tray moving arm (4) comprises an arm moving support plate (41), an arm moving cylinder (42), an arm moving slide (43), an arm moving lifting cylinder (44), an arm moving lifting slide (45), a suction seat (46), an air nozzle (47), a moving support rod (48) and a suction nozzle (49), wherein the arm moving support plate (41) is vertically arranged and connected to the machine cover; the arm moving cylinder (42) is horizontally arranged on the arm moving support plate (41); the arm moving slide (43) is slidably embedded in the side wall of the arm moving support plate (41) and is connected to the output end of the arm moving cylinder (42); the arm moving lifting cylinder (44) is vertically arranged on the arm moving slide (43) with the output end arranged downward; the arm moving lifting slide (45) is arranged along the The arm lifting slide (43) is slidably connected to the side wall of the arm lifting slide (43) in the vertical direction and is connected to the output end of the arm lifting cylinder (44); the suction seat (46) includes two suction seats (46) which are respectively vertically arranged on the side walls of the arm lifting slide (45) and used to install at least two air nozzles (47); the arm lifting support rod (48) includes two suction seats (46) which are respectively parallel and spaced and connected to the side walls of the arm lifting slide (45); the suction nozzle (49) includes two groups of suction nozzles (49) which are respectively arranged on the two arm lifting support rods (48), each group of suction nozzles (49) includes at least two suction nozzles and is connected to at least two air nozzles (47) on the suction seat (46) for vacuum adsorption of the material tray.
5. The automatic lens assembly feeding machine according to claim 1, characterized in that: The tray transfer mechanism (7) comprises a transfer support plate (71), a transfer cylinder (72), a transfer slide (73), a transfer lifting cylinder (74), a transfer clamping cylinder (75), a clamping seat (76) and a clamping block (77), wherein the transfer support plate (71) is vertically arranged on the machine cover; the transfer cylinder (72) is horizontally arranged on the side of the transfer support plate (71); the transfer slide (73) is slidably embedded in the side wall of the transfer support plate (71) and is connected to the transfer cylinder (72). The transfer lifting cylinder (74) is vertically arranged on the transfer slide (73) with the output end arranged downward; the transfer clamping cylinder (75) is horizontally connected to the output end of the transfer lifting cylinder (74); the clamping seat (76) is connected to the output end of the transfer clamping cylinder (75), and clamping blocks (77) extending vertically downward are provided on both sides of the clamping seat (76), and an inwardly recessed groove body is provided on the inner wall of the clamping block (77) for clamping the material tray.
6. The automatic lens assembly feeding machine according to claim 1, characterized in that: The transmission line (5) comprises a transmission support (51) and a transmission belt (52), wherein the transmission support (51) comprises two transmission supports (51), the two transmission supports (51) are arranged in parallel and spaced apart, and a material tray transmission channel is formed between the two transmission supports; a transmission belt (52) is tensioned on the inner side of the transmission support (51) by a tensioning wheel, and the transmission belt (52) is tensioned horizontally, and a material tray to be transmitted is placed on it, and the material tray is driven by the power output by the motor to move linearly.
7. The automatic lens assembly feeding machine according to claim 6, characterized in that: The material tray transmission channel is provided with a material taking station and a cleaning station.
8. The automatic lens assembly feeding machine according to claim 7, characterized in that: The material taking station is provided with a guide plate (53), a blocking assembly (13) and a top supporting assembly (14); wherein the guide plate (53) comprises two pieces, the two guide plates (53) are horizontally arranged on the two transmission brackets (51) and horizontally extend above the transmission belt (52) to guide the material tray transmitted on the limit transmission belt (52) in the vertical direction; the blocking assembly (13) comprises two groups, the two groups of blocking assemblies (13) are arranged at intervals in the material tray transmission channel and are located at the front and rear sides of the material taking station to block the flow of the material tray; the The blocking assembly (13) comprises a blocking cylinder (131) and a blocking rod (132); the blocking cylinder (131) is arranged vertically, and the output end is arranged upward; the blocking rod (132) is connected to the output end of the blocking cylinder (131), and is driven by the blocking cylinder (131) to extend upward between the two conveyor belts (52), so as to block the flow of the material tray on the conveyor belt (52); the supporting assembly (14) is arranged in the material tray transmission channel and is not between the two guide plates (53), so as to support the material tray at the material taking station from below.
9. The automatic lens assembly feeding machine according to claim 8, characterized in that: The top supporting assembly (14) comprises a top supporting support (141), a top supporting support plate (142), a top supporting cylinder (143), a top supporting shaft (144) and a top supporting block (145), wherein the top supporting support (141) is horizontally arranged below the transmission line (5); the top supporting support plate (142) is horizontally arranged above the top supporting support (141) and supported by a column vertically arranged on the top supporting support (141); the top supporting cylinder (143) is arranged at a distance from the top supporting support (141); ) is arranged on the top supporting seat (141), and the output end is arranged upward; the top supporting shaft (144) is vertically connected to the output end of the top supporting cylinder (143), and extends upward through the top supporting support plate (142); the top supporting block (145) is horizontally arranged on the top supporting shaft (144), and is driven by the top supporting shaft (144) to move up and down, and is used to lift the supporting tray; the blocking cylinder (131) is supported by a connecting plate horizontally connected to the top supporting block (145).
10. The automatic lens assembly feeding machine according to claim 7, characterized in that: The cleaning station is provided with a cleaning mechanism (8), which is arranged across the transmission line (5) and the return line (6) and is used to clean the material tray or the material; the front and rear sides of the cleaning mechanism (8) are respectively provided with blocking components (13) for blocking the material tray; the cleaning mechanism (8) comprises a cleaning box (81), a swing component and a cleaning rod (89), wherein the cleaning box (81) is arranged horizontally on the transmission line (5) and the return line (6), and the bottom of the cleaning box (81) is provided with an opening; the swing component is provided The cleaning rod (89) is arranged outside the cleaning box (81); the cleaning rod (89) comprises at least two cleaning rods (89), which are arranged in parallel and spaced apart in the cleaning box (81) and are respectively connected to the swing assembly, and the swing assembly drives the at least two cleaning rods (89) to swing back and forth in the cleaning box (81); the cleaning rod (89) has a hollow structure inside and is connected to an external plasma generator; at least two through holes are spaced apart on the cleaning rod (89), and plasma gas is discharged through the through holes for cleaning the material tray or the material.