Surface treatment equipment for metal structural part machining

By introducing servo motors and electric push rods into the metal structural parts processing equipment, automatic flip and fixation are achieved, the problem of cumbersome manual operation is solved, and the grinding efficiency and cleanliness are improved.

CN222359864UActive Publication Date: 2025-01-17DALIAN HUAYAN SHENGBO TECH CO LTD
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Patent Information

Application Number
CN202421089972.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-01-17
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

During the polishing process of existing metal structural parts, the existing metal structural parts need to be manually flipped and re-fixed, resulting in cumbersome operation and reducing the grinding efficiency.

Method used

A surface treatment device including a servo motor, electric push rod and clamping plate is designed. By driving the clamping plate to rotate and the electric push rod to push the mounting frame to move, the automatic flip and re-fix of metal structural parts is achieved, reducing the Manual operation.

Benefits of technology

The surface polishing efficiency of metal structural parts is improved, the labor force of staff is reduced, and the surface cleanliness and smoothness is improved through the cooperation of the nozzle and the water pump.

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Abstract

The utility model belongs to the technical field of surface processing of metal structural parts, and particularly relates to surface treatment equipment for processing metal structural parts, which comprises a base. A support is fixedly connected to the top of the base. A grinding machine is arranged at the bottom of the inner side of the support. A metal block is arranged at the top of the base; one side wall of the base is fixedly connected with a pair of fixing columns; a mounting frame is slidably connected to the inner side of the fixing column; an electric push rod is started to drive a connecting plate, a mounting frame and a fixing plate, the fixing plate and the metal block move downwards together, the metal block restores to the initial position, and a grinding machine can be started to grind the surface of the metal block again, so that the problem that clamping plates at the two ends of the metal block need to be loosened after one surface of the metal block is ground is solved; the problem that the surface grinding efficiency of the metal block is reduced due to the fact that the metal block is manually reversed and needs to be fixed again after being overturned is solved, operation is tedious, and the labor intensity of workers is relieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of surface processing of metal structural parts, in particular to surface processing equipment for processing metal structural parts. Background Art

[0002] The surface treatment equipment for metal structural parts processing is a kind of equipment that can grind and remove burrs on the surface of metal structural parts, improve the surface quality of metal structural parts, increase the overall aesthetics of metal structural parts, and enhance the corrosion resistance of metal structural parts.

[0003] In the current existing technology, the surface treatment equipment for metal structural parts processing mainly consists of grinding equipment, cleaning equipment, sandblasting equipment, etc. Through the coordinated work between these equipment, the surface of metal structural parts can be processed efficiently and quickly to improve the quality of metal structural parts.

[0004] In the existing surface treatment equipment for processing metal structural parts, some of the processing equipment first grinds one side of the metal structural part when grinding the surface of the metal structural part. When the grinding of one side of the metal structural part is completed, the staff needs to loosen the clamping device of the metal structural part and manually flip the metal structural part. After the flipping is completed, it needs to be fixed again. The operation is cumbersome, resulting in a decrease in the surface grinding efficiency of the metal structural part. Therefore, a surface treatment equipment for processing metal structural parts is proposed to address the above problems. Utility Model Content

[0005] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background technology, the utility model provides a surface treatment device for processing metal structural parts.

[0006] The technical solution adopted by the utility model to solve its technical problems is: a surface treatment device for metal structural parts processing described in the utility model comprises a base; a bracket is fixedly connected to the top of the base; a grinder is provided at the bottom of the inner side of the bracket; a metal block is provided at the top of the base; a pair of fixed columns are fixedly connected to one side wall of the base; a mounting frame is slidably connected to the inner side of the fixed column; a pair of first servo motors are fixedly connected to one side wall of the mounting frame; a pair of slide grooves are provided on the side wall of the mounting frame close to the first servo motor; a pair of mounting blocks are fixedly connected to one side wall of the mounting frame close to the first servo motor; a slider is slidably connected to the inner side of the slide groove; a screw rod is rotatably connected to the inner side of the mounting block; the slider and the screw rod are threadedly connected; the output end of the first servo motor is connected to the screw rod; an electric push rod is fixedly connected to a side wall of the fixed column away from the metal block; a connecting plate is fixedly connected to one side wall of the mounting frame; the top of the electric push rod is connected to the connecting plate; one end of the slider is fixedly connected to the fixing plate; a second servo motor is fixedly connected to one side wall of the fixing plate; and a clamping plate is fixedly connected to the output end of the second servo motor.

[0007] Preferably, a pair of water tanks are fixedly connected to the top of the bracket; a water inlet is connected to the top of the water tank; a drain pipe is connected to the outer wall of the water tank; a water pump is fixedly connected to the top of the bracket; the output end of the water pump is interconnected with the drain pipe; a nozzle is fixedly connected to one end of the drain pipe away from the water tank.

[0008] Preferably, a water receiving box is fixedly connected to the top of the base; a filter screen is fixedly connected to the inner side wall of the water receiving box; and a water outlet pipe is connected to the outer side wall of the water receiving box.

[0009] Preferably, a rotating drum is rotatably connected to the top of the water receiving box; a gear ring is fixedly connected to the outer wall of the rotating drum; a third servo motor is fixedly connected to the top of the base; a gear is fixedly connected to the output end of the third servo motor; the gear and the gear ring are meshed with each other; a scraper is fixedly connected to the inner wall of the rotating drum; and the bottom of the scraper is in contact with the surface of the filter screen.

[0010] Preferably, an inner groove is formed on the outer wall of the sliding block; a pair of fitting rotating posts are rotatably connected to the inner side of the inner groove; and the outer wall of the fitting rotating post fits with the inner wall of the sliding groove.

[0011] Preferably, a cleaning brush is fixedly connected to the top of the base; the cleaning brush is used in conjunction with the gear ring and the gear.

[0012] Preferably, an elastic plate is fixedly connected to the side wall of the clamping plate close to the metal block.

[0013] The utility model is beneficial in that:

[0014] 1. The surface treatment equipment for processing metal structural parts described in the utility model starts the electric push rod to push the connecting plate so that the mounting frame, the fixing plate, the clamping plate and the metal block move upward together. When the top and the bottom of the metal block are no longer in contact with the bottom of the grinder and the top of the base, the second servo motor is started to drive the clamping plate to rotate. During the rotation of the clamping plate, the metal block follows the rotation, so that the metal block rotates to the other side and stops rotating. At this time, the electric push rod is started again to drive the connecting plate, the mounting frame, the fixing plate, the fixing plate and the metal block to move downward together, so that the metal block returns to its initial position, and the grinder can be started to grind the surface of the metal block again, thereby reducing the need to loosen the clamping plates at both ends of the metal block after grinding one side of the metal block, and manually reverse the metal block, and fix it again after the flipping is completed. The operation is relatively cumbersome, resulting in a decrease in the efficiency of grinding the surface of the metal block, thereby reducing the labor intensity of the staff.

[0015] 2. The surface treatment equipment for metal structural parts processing described in the utility model adds water into the water tank through the water inlet. When it is necessary to wash away the dust and residue generated on the surface of the metal block during grinding, the water pump is started to allow the water in the water tank to enter the drain pipe. At this time, the nozzle can wash away the dust and residue adhered to the surface of the metal block during grinding, thereby improving the cleanliness of the metal block surface and making the surface of the metal block smoother after grinding. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0017] Figure 1 It is a three-dimensional diagram of the base in the utility model;

[0018] Figure 2 for Figure 1 A magnified image of point A;

[0019] Figure 3 It is a three-dimensional diagram of the filter screen in the utility model;

[0020] Figure 4 for Figure 3 Enlarged view of point B.

[0021] In the figure: 1. base; 11. bracket; 12. grinder; 13. metal block; 14. fixed column; 15. mounting frame; 16. first servo motor; 17. slide; 18. mounting block; 19. slider; 110. screw rod; 111. electric push rod; 112. connecting plate; 113. fixed plate; 114. second servo motor; 115. clamping plate; 2. water storage tank; 21. water inlet; 22. drain pipe; 23. water pump; 24. nozzle; 3. water receiving tank; 31. filter screen; 32. water outlet pipe; 4. rotating drum; 41. gear ring; 42. third servo motor; 43. gear; 44. scraper; 5. inner groove; 51. fitting rotating column; 6. cleaning brush; 7. elastic plate. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] like Figure 1 and Figure 3As shown, a surface treatment device for processing metal structural parts comprises a base 1; a bracket 11 is fixedly connected to the top of the base 1; a grinder 12 is provided at the bottom of the inner side of the bracket 11; a metal block 13 is provided at the top of the base 1; a pair of fixing columns 14 are fixedly connected to one side wall of the base 1; a mounting frame 15 is slidably connected to the inner side of the fixing column 14; a pair of first servo motors 16 are fixedly connected to one side wall of the mounting frame 15; a pair of slide grooves 17 are provided on the side wall of the mounting frame 15 near the first servo motor 16; a pair of mounting blocks 18 are fixedly connected to one side wall of the mounting frame 15 near the first servo motor 16; the inner side of the slide groove 17 is slidably connected to the inner side of the slide groove 17; The mounting block 18 is rotatably connected with a slider 19; the inner side of the mounting block 18 is rotatably connected with a screw rod 110; the slider 19 and the screw rod 110 are threadedly connected; the output end of the first servo motor 16 is connected to the screw rod 110; the side wall of the fixing column 14 away from the metal block 13 is fixedly connected with an electric push rod 111; the side wall of the mounting frame 15 is fixedly connected with a connecting plate 112; the top of the electric push rod 111 is connected to the connecting plate 112; one end of the slider 19 is fixedly connected with a fixing plate 113; a side wall of the fixing plate 113 is fixedly connected with a second servo motor 114; the output end of the second servo motor 114 is fixedly connected with a clamping plate 115;During operation: start the first servo motor 16 to drive the screw rod 110 to rotate inside the mounting block 18. Since the slider 19 is threadedly connected to the screw rod 110, and the fixing plate 113 is respectively connected to the slider 19 and the clamping plate 115, that is, during the rotation of the screw rod 110, the slider 19, the fixing plate 113 and the clamping plate 115 are moved together to the side close to the metal block 13. When the outer wall of the clamping plate 115 moves to fit the surface of the metal block 13, and the clamping plate 115 and the metal block 13 are in an extruded state, the metal block 13 can be clamped and fixed. At this time, the grinder 12 can grind the surface of the metal block 13. When one side of the metal block 13 is polished, the grinder 12 moves upward, and the electric push rod 111 is started to push the connecting plate 112 to make the mounting frame 15, the fixing plate 113, the clamping plate 115 and the metal block 13 move upward together. When the metal block 13 When the top and bottom are no longer in contact with the bottom of the grinder 12 and the top of the base 1, the second servo motor 114 is started to drive the clamping plate 115 to rotate. During the rotation of the clamping plate 115, the metal block 13 rotates accordingly, so that the metal block 13 rotates to the other side and stops rotating. At this time, the electric push rod 111 is started again to drive the connecting plate 112, the mounting frame 15, the fixing plate 113, and the fixing plate 113 and the metal block 13 to move downward together, so that the metal block 13 returns to its initial position, and the grinder 12 can be started to grind the surface of the metal block 13 again, thereby reducing the need to loosen the clamping plates 115 at both ends of the metal block 13 after grinding one side of the metal block 13, and manually reverse the metal block 13, and fix it again after the flip is completed, which is a cumbersome operation, resulting in a decrease in the grinding efficiency of the surface of the metal block 13, thereby reducing the labor intensity of the staff. ;

[0024] like Figure 1 As shown, a pair of water tanks 2 are fixedly connected to the top of the bracket 11; a water inlet 21 is connected to the top of the water tank 2; a drain pipe 22 is connected to the outer wall of the water tank 2; a water pump 23 is fixedly connected to the top of the bracket 11; the output end of the water pump 23 is interconnected with the drain pipe 22; a nozzle 24 is fixedly connected to the end of the drain pipe 22 away from the water tank 2; when working: water is added to the inside of the water tank 2 through the water inlet 21, when it is necessary to flush the dust and residue generated on the surface of the metal block 13 during grinding, the water pump 23 is started to allow the water in the water tank 2 to enter the inside of the drain pipe 22, and at this time, the nozzle 24 can flush the dust and residue adhered to the surface of the metal block 13 during grinding, thereby improving the cleanliness of the surface of the metal block 13 and making the surface of the metal block 13 smoother after grinding.

[0025] like Figure 1As shown, a water receiving box 3 is fixedly connected to the top of the base 1; a filter screen 31 is fixedly connected to the inner side wall of the water receiving box 3; and a water outlet pipe 32 is connected to the outer side wall of the water receiving box 3; during operation: after the nozzle 24 flushes the dust and residue on the surface of the metal block 13, the waste water and the dust residue directly fall into the water receiving box 3, and the filter screen 31 is set to filter the waste water and the dust residue when the waste water falls into the water receiving box 3, that is, the waste water after filtering can flow out to the outside through the water outlet pipe 32, thereby reducing the situation where the flushed waste water directly falls on the top of the base 1 when the nozzle 24 flushes the surface of the metal block 13, and improves the cleanliness of the surface of the base 1.

[0026] like Figure 2 As shown, the top of the water receiving box 3 is rotatably connected to a drum 4; a gear ring 41 is fixedly connected to the outer wall of the drum 4; a third servo motor 42 is fixedly connected to the top of the base 1; a gear 43 is fixedly connected to the output end of the third servo motor 42; the gear 43 and the gear ring 41 are meshed with each other; a scraper 44 is fixedly connected to the inner wall of the drum 4; the bottom of the scraper 44 is in contact with the surface of the filter 31; when working: the bottom of the scraper 44 is made of elastic material, and the third servo motor 42 is started to drive the gear 43 to rotate. Because the gear ring 41 and the gear 43 are meshed with each other, and the drum 4 is respectively connected with the gear ring 41 and the scraper 44, that is, during the rotation of the gear 43, the gear ring 41, the drum 4 and the scraper 44 are driven to rotate together. During the rotation of the scraper 44, the dust and impurities adhered to the surface of the filter 31 can be cleaned, thereby reducing the situation that the dust and impurities accumulated on the surface of the filter 31 for a long time are more likely to cause the surface of the filter 31 to be blocked, thereby improving the cleanliness of the surface of the filter 31.

[0027] like Figure 4 As shown, the outer wall of the slider 19 is provided with an inner groove 5; a pair of fitting rotating posts 51 are rotatably connected to the inner side of the inner groove 5; the outer wall of the fitting rotating posts 51 fits with the inner wall of the slide groove 17; during operation: during the movement of the slider 19 inside the slide groove 17, the fitting rotating posts 51 rotate accordingly, and the fitting rotating posts 51 reduce the long-term sliding friction between the outer wall of the slider 19 and the inner wall of the slide groove 17, which may easily lead to more serious wear on the outer surface of the slider 19, thereby improving the working life of the slider 19.

[0028] like Figure 2 As shown, a cleaning brush 6 is fixedly connected to the top of the base 1; the cleaning brush 6 is used in conjunction with the ring gear 41 and the gear 43; during operation: during the coordinated rotation between the ring gear 41 and the gear 43, the cleaning brush 6 can clean the dust and impurities adhered to the surfaces of the ring gear 41 and the gear 43, thereby improving the cleanliness of the surfaces of the ring gear 41 and the gear 43, and improving the stability of the ring gear 41 and the gear 43 when working for a long time.

[0029] like Figure 3 As shown, the side wall of the clamping plate 115 close to the metal block 13 is fixed with an elastic plate 7; when working: the elastic plate 7 is made of elastic material, and when the clamping plate 115 is squeezing the metal block 13, the elastic plate 7 first contacts the surface of the metal block 13, and makes the elastic plate 7 and the metal block 13 in an squeezed state, thereby improving the overall stability of the clamping plate 115 when squeezing and fixing the metal block 13.

[0030] Working principle: start the first servo motor 16 to drive the screw rod 110 to rotate inside the mounting block 18. Since the slider 19 is threadedly connected to the screw rod 110, and the fixing plate 113 is respectively connected to the slider 19 and the clamping plate 115, that is, during the rotation of the screw rod 110, the slider 19, the fixing plate 113 and the clamping plate 115 move together toward the side close to the metal block 13. When the outer wall of the clamping plate 115 moves to fit the surface of the metal block 13, and the clamping plate 115 and the metal block 13 are in an extruded state, the metal block 13 can be clamped and fixed. At this time, the grinder 12 can grind the surface of the metal block 13. When the metal block 13 is grinded on one side After completion, the grinder 12 moves upward, and the electric push rod 111 is started to push the connecting plate 112 to make the mounting frame 15, the fixing plate 113, the clamping plate 115 and the metal block 13 move upward together. When the top and bottom of the metal block 13 are no longer in contact with the bottom of the grinder 12 and the top of the base 1, the second servo motor 114 is started to drive the clamping plate 115 to rotate. During the rotation of the clamping plate 115, the metal block 13 rotates along with it, so that the metal block 13 rotates to the other side and stops rotating. At this time, the electric push rod 111 is started again to drive the connecting plate 112, the mounting frame 15, the fixing plate 113, the fixing plate 113 and the metal block 13 to move downward together, so that the metal block 1 3 is restored to the initial position, and the grinder 12 can be started to grind the surface of the metal block 13 again, thereby reducing the situation that the grinding efficiency of the metal block 13 is reduced due to the need to loosen the clamping plates 115 at both ends of the metal block 13 after grinding one side of the metal block 13, and manually reverse the metal block 13, and fix it again after the flip is completed, which is cumbersome. Water is added to the water tank 2 through the water inlet 21. When it is necessary to wash the dust and residue generated on the surface of the metal block 13 during grinding, the water pump 23 is started to allow the water in the water tank 2 to enter the drain pipe 22. At this time, the nozzle 24 can wash the metal block 13. The dust and residue adhered to the surface of the block 13 during grinding are washed away, thereby improving the cleanliness of the surface of the metal block 13 and making the surface of the metal block 13 smoother after grinding; after the nozzle 24 washes the dust and residue on the surface of the metal block 13, the waste water and the dust residue directly fall into the water receiving box 3, and the filter net 31 provided can filter the waste water and the dust residue when the waste water falls into the water receiving box 3, that is, the waste water after filtering can flow out to the outside through the outlet pipe 32, thereby reducing the situation that the waste water after washing directly falls on the top of the base 1 when the nozzle 24 washes the surface of the metal block 13, and improving the cleanliness of the surface of the base 1;The bottom of the scraper 44 is made of elastic material. The third servo motor 42 is started to drive the gear 43 to rotate. Since the ring gear 41 and the gear 43 are meshed with each other, and the drum 4 is respectively connected with the ring gear 41 and the scraper 44, that is, during the rotation of the gear 43, the ring gear 41, the drum 4 and the scraper 44 are driven to rotate together. During the rotation of the scraper 44, the dust and impurities adhering to the surface of the filter 31 can be cleaned, thereby reducing the dust and impurities accumulated on the surface of the filter 31 for a long time, which may easily lead to the clogging of the surface of the filter 31, thereby improving the cleanliness of the surface of the filter 31; during the movement of the slider 19 on the inner side of the slide groove 17, the fitting rotating column 51 follows the rotation, and the fitting rotating column 51 reduces the outer wall of the slider 19 for a long time The sliding friction with the inner wall of the slide groove 17 can easily cause serious wear on the outer surface of the slider 19, thereby improving the service life of the slider 19; during the coordinated rotation between the gear ring 41 and the gear 43, the cleaning brush 6 can clean the dust and impurities adhering to the surface of the gear ring 41 and the gear 43, thereby improving the cleanliness of the surface of the gear ring 41 and the gear 43, and improving the stability of the gear ring 41 and the gear 43 when working for a long time; the elastic plate 7 is made of elastic material, and when the clamping plate 115 squeezes the metal block 13, the elastic plate 7 first contacts the surface of the metal block 13, and the elastic plate 7 and the metal block 13 are in a squeezed state, thereby improving the overall stability of the clamping plate 115 when squeezing and fixing the metal block 13. ;

[0031] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A surface treatment device for processing metal structural parts, comprising a base (1); characterized in that: The top of the base (1) is fixedly connected to a bracket (11); a grinder (12) is provided at the bottom of the inner side of the bracket (11); a metal block (13) is provided at the top of the base (1); a pair of fixing columns (14) are fixedly connected to one side wall of the base (1); a mounting frame (15) is slidably connected to the inner side of the fixing column (14); a pair of first servo motors (16) are fixedly connected to one side wall of the mounting frame (15); a pair of slide grooves (17) are provided on the side wall of the mounting frame (15) close to the first servo motor (16); a pair of mounting blocks (18) are fixedly connected to one side wall of the mounting frame (15) close to the first servo motor (16); a slider (19) is slidably connected to the inner side of the slider (17); A screw rod (110) is rotatably connected to the inner side of the mounting block (18); the slider (19) and the screw rod (110) are threadedly connected; the output end of the first servo motor (16) and the screw rod (110) are mutually connected; an electric push rod (111) is fixedly connected to a side wall of the fixing column (14) away from the metal block (13); a connecting plate (112) is fixedly connected to a side wall of the mounting frame (15); a top end of the electric push rod (111) and the connecting plate (112) are mutually connected; one end of the slider (19) is fixedly connected to a fixing plate (113); a second servo motor (114) is fixedly connected to a side wall of the fixing plate (113); and a clamping plate (115) is fixedly connected to the output end of the second servo motor (114).

2. The surface treatment equipment for metal structural parts processing according to claim 1, characterized in that: A pair of water tanks (2) are fixedly connected to the top of the bracket (11); the top of the water tank (2) is connected to a water inlet (21); the outer wall of the water tank (2) is connected to a drainage pipe (22); a water pump (23) is fixedly connected to the top of the bracket (11); the output end of the water pump (23) and the drainage pipe (22) are interconnected; and a nozzle (24) is fixedly connected to one end of the drainage pipe (22) away from the water tank (2).

3. The surface treatment equipment for metal structural parts processing according to claim 1, characterized in that: A water receiving box (3) is fixedly connected to the top of the base (1); a filter screen (31) is fixedly connected to the inner side wall of the water receiving box (3); and a water outlet pipe (32) is connected to the outer side wall of the water receiving box (3).

4. The surface treatment equipment for metal structural parts processing according to claim 3 is characterized in that: The top of the water receiving box (3) is rotatably connected to a rotating drum (4); the outer wall of the rotating drum (4) is fixedly connected to a gear ring (41); the top of the base (1) is fixedly connected to a third servo motor (42); the output end of the third servo motor (42) is fixedly connected to a gear (43); the gear (43) and the gear ring (41) are meshed with each other; the inner wall of the rotating drum (4) is fixedly connected to a scraper (44); the bottom of the scraper (44) is in contact with the surface of the filter screen (31).

5. The surface treatment equipment for metal structural parts processing according to claim 1, characterized in that: An inner groove (5) is formed on the outer wall of the sliding block (19); a pair of fitting rotating posts (51) are rotatably connected to the inner side of the inner groove (5); and the outer wall of the fitting rotating posts (51) fits with the inner wall of the sliding groove (17).

6. The surface treatment equipment for metal structural parts processing according to claim 4, characterized in that: A cleaning brush (6) is fixedly connected to the top of the base (1); the cleaning brush (6) is used in conjunction with the gear ring (41) and the gear (43).

7. The surface treatment equipment for metal structural parts processing according to claim 1, characterized in that: An elastic plate (7) is fixedly connected to a side wall of the clamping plate (115) close to the metal block (13).