Pipeline anti-blocking structure of pneumatic ash conveying system
By introducing components such as scraper rods, stepper motors, separator pipes and dehumidifiers into the pneumatic ash delivery system, real-time cleaning and dehumidification is solved, and the problem of pipeline blockage affecting efficiency is achieved, achieving more efficient anti-blocking and stable operation.
Patent Information
- Application Number
- CN202420900602.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-04-28
AI Technical Summary
The existing pipeline anti-blocking structure of the pneumatic ash delivery system will only be subject to pressure relief treatment after blockage, which will affect work efficiency.
A pipeline anti-blocking structure including ash storage bucket, drive motor, scraper rod, stepper motor, rubber rod, partition pipe, hot air fan and industrial dehumidifier was designed. Through the cooperation of the scraper rod and rubber rod, real-time cleaning is carried out. The dust, the separation pipe and the hot air fan are used to dehumidify, and the sealing valve and industrial dehumidifier are used to keep the pipe dry and prevent blockage.
Effectively prevent dust from accumulating and deposition in the inner wall of the pipeline, reduce the frequency of blockage, reduce production interruptions and downtime, and improve work efficiency.
Smart Images

Figure CN222361614U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pneumatic ash conveying, in particular to a pipeline anti-blocking structure of a pneumatic ash conveying system. Background Art
[0002] The main function of the pipeline anti-blocking structure of the pneumatic ash conveying system is to prevent the ash conveying pipeline from being blocked, ensuring the normal operation and efficient operation of the pneumatic conveying system. In the pneumatic conveying system, dust and particles are transported in the pipeline by the airflow, but due to various reasons, such as dust accumulation, once blockage occurs, it will not only affect production efficiency, but also may cause equipment damage and safety accidents.
[0003] For example, the Chinese patent with publication number CN217200835U proposes a pneumatic conveying system anti-blocking pipeline, which includes a pipeline body, and the pipeline body is fixedly connected to multiple ash discharge pipelines at intervals along the length direction, and each ash discharge pipeline is fixedly connected to an ash discharge valve. The utility model has a reasonable and compact structure, and the arrangement of the ash discharge pipeline and the ash discharge valve significantly reduces the work intensity and work time of the pipe blockage dredging operation, and has the characteristics of high efficiency and safety.
[0004] In the above scheme, only when blockage occurs, the on-duty personnel only need to determine which section of the pipeline is blocked and then perform pressure relief operations. However, there are still the following disadvantages: pressure relief is performed only after blockage occurs in the pipeline, and dredging is still required, which affects work efficiency. Utility Model Content
[0005] The utility model aims to provide a pipeline anti-blocking structure of a pneumatic ash conveying system to solve the problem that only after blockage occurs in the pipeline can pressure relief be performed on it, and dredging treatment is still required, which affects work efficiency.
[0006] In order to achieve the above-mentioned purpose of the utility model, the utility model adopts the following technical scheme: a pipeline anti-blocking structure of a pneumatic ash conveying system, including an ash storage hopper, the ash storage hopper is arranged above the base, a conveying bin is fixedly installed at the discharge port of the base, an ash conveying pipe is fixedly installed on one side of the conveying bin, an ash delivery pipe is fixedly installed on one end of the ash conveying pipe, a driving motor is fixedly installed on the top surface of the base, one end of the driving motor rotating shaft extends to the interior of the conveying bin, a rotating disk is fixedly installed on one end of the driving motor rotating shaft, two scraping rods are fixedly installed on one side of the rotating disk, and the outer wall of the scraping rod is in contact with the inner wall of the ash conveying pipe and the ash delivery pipe.
[0007] Preferably, a stepper motor is fixedly mounted on the top surface of the base, a rotating rod is fixedly mounted on one end of the rotating shaft of the stepper motor, and a plurality of rubber rods are fixedly mounted on the outer wall of the rotating rod.
[0008] Preferably, a support block is fixedly mounted on the top surface of the base, and the rotating rod is rotatably inserted into the interior of the support block.
[0009] Preferably, an air supply pipe is fixedly installed inside the ash conveying pipe, a hot air blower is fixedly installed on the top surface of the base, the other end of the air supply pipe is fixedly installed with the air outlet of the hot air blower, and a partition pipe is fixedly installed inside the ash conveying pipe.
[0010] Preferably, a closed valve is fixedly installed inside the ash conveying pipe.
[0011] Preferably, the outer wall of the partition tube is provided with a dehumidification port, a dehumidification pipe is fixedly installed inside the dehumidification port, an industrial dehumidifier is fixedly installed on the top surface of the base, and one end of the dehumidification pipe is fixedly installed at the air intake port of the industrial dehumidifier.
[0012] Compared with the prior art, the pipeline anti-blocking structure of a pneumatic ash conveying system adopting the above technical solution has the following beneficial effects:
[0013] 1. During use, when the pneumatic ash conveying system is started, it can effectively prevent dust accumulation in the conveying pipeline, and constantly clear the dust that may adhere to and stay on the inner wall of the pipeline, which can more effectively prevent the deposition and agglomeration of materials in the pipeline, and help reduce the frequency of blockage. Therefore, it can reduce production interruptions and downtime caused by clearing blockages, and improve the working efficiency of the pneumatic ash conveying system;
[0014] Second, through the stepper motor, when the stepper motor is started, it drives the rotating rod to rotate, so that the rubber rod knocks the outer wall of the ash conveying pipe and the ash delivery pipe, so that the fine dust inside will not adhere to the inner wall, reducing the possibility of blockage. Through the support block, the rotation of the rotating rod is more stable, playing a supporting role;
[0015] 3. The interior of the ash conveying pipe can be divided through the separation pipe to create a closed space. When the hot air blower is started, hot air can be transported into the interior to heat the interior of the ash conveying pipe, thereby dehumidifying the material entering the ash conveying pipe. When the air pressure between the ash conveying pipe and the separation pipe is too high, the sealing valve opens to discharge the air. When the industrial dehumidifier is started, the moisture inside the ash conveying pipe can be separated and sucked out to keep the interior dry, thereby avoiding excessive moisture in the material and causing caking and blockage. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional schematic diagram of an embodiment.
[0017] Figure 2 It is a schematic diagram of an explosion of an embodiment.
[0018] Figure 3 It is a schematic diagram of the explosion at the conveying bin in the embodiment.
[0019] Figure 4 It is a schematic diagram of the explosion at the ash conveying pipe in the embodiment.
[0020] In the figure: 1. ash hopper; 2. base; 3. conveying bin; 4. ash conveying pipe; 5. ash delivery pipe; 6. driving motor; 7. rotating disk; 8. scraper rod; 9. stepping motor; 10. rotating rod; 11. rubber rod; 12. support block; 13. air supply pipe; 14. hot air blower; 15. partition pipe; 16. sealing valve; 17. moisture discharge port; 18. moisture absorption pipe; 19. industrial dehumidifier. DETAILED DESCRIPTION
[0021] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings.
[0022] like Figure 1-Figure 4 As shown, a pipeline anti-blocking structure of a pneumatic ash conveying system includes an ash hopper 1, which is arranged above a base 2, a conveying bin 3 is fixedly installed at the discharge port of the base 2, an ash conveying pipe 4 is fixedly installed on one side of the conveying bin 3, an ash delivery pipe 5 is fixedly installed on one end of the ash conveying pipe 4, a driving motor 6 is fixedly installed on the top surface of the base 2, one end of the rotating shaft of the driving motor 6 extends to the interior of the conveying bin 3, a rotating disk 7 is fixedly installed on one end of the rotating shaft of the driving motor 6, two scraping rods 8 are fixedly installed on one side of the rotating disk 7, and the outer wall of the scraping rod 8 is in contact with the inner wall of the ash conveying pipe 4 and the ash delivery pipe 5.
[0023] During use, when the pneumatic ash conveying system is started and the pneumatic ash conveying system conveys the material in the ash hopper 1 through the conveying bin 3, the ash conveying pipe 4 and the ash delivery pipe 5, the driving motor 6 is started, driving the scraper rod 8 to rotate, so that the scraper rod 8 cleans the inner wall of the ash conveying pipe 4 and the ash delivery pipe 5, effectively avoiding the phenomenon of dust accumulation, and effectively preventing dust accumulation in the conveying pipeline, and constantly clearing the dust that may adhere to and stay on the inner wall of the pipeline, more effectively preventing the deposition and agglomeration of materials in the pipeline, and helping to reduce the frequency of blockages. Therefore, it can reduce production interruptions and downtime caused by cleaning blockages, and improve the working efficiency of the pneumatic ash conveying system.
[0024] like Figure 1-Figure 2 As shown, a stepper motor 9 is fixedly mounted on the top surface of the base 2, a rotating rod 10 is fixedly mounted on one end of the rotating shaft of the stepper motor 9, a plurality of rubber rods 11 are fixedly mounted on the outer wall of the rotating rod 10, a supporting block 12 is fixedly mounted on the top surface of the base 2, and the rotating rod 10 can be rotatably inserted into the inside of the supporting block 12.
[0025] During use, through the stepper motor 9, when the stepper motor 9 is started, it drives the rotating rod 10 to rotate, so that the rubber rod 11 knocks the outer wall of the ash conveying pipe 4 and the ash delivery pipe 5, so that the fine dust inside will not adhere to the inner wall, reducing the possibility of blockage. Through the support block 12, the rotation of the rotating rod 10 is smoother, playing a supporting role.
[0026] like Figure 1-Figure 4 As shown, an air supply pipe 13 is fixedly installed inside the ash conveying pipe 4, a hot air blower 14 is fixedly installed on the top surface of the base 2, the other end of the air supply pipe 13 is fixedly installed with the air outlet of the hot air blower 14, a partition pipe 15 is fixedly installed inside the ash conveying pipe 4, and a closed valve 16 is fixedly installed inside the ash conveying pipe 4.
[0027] During use, the interior of the ash conveying pipe 4 can be divided through the partition pipe 15 to separate a closed space. When the hot air blower 14 is started, hot air can be transported into the interior to heat the interior of the ash conveying pipe 4, thereby dehumidifying the material entering the ash conveying pipe 4. When the air pressure between the ash conveying pipe 4 and the partition pipe 15 is too high, the closed valve 16 opens to discharge the air.
[0028] like Figure 1-Figure 4 As shown, the outer wall of the partition tube 15 is provided with a dehumidification port 17, a dehumidification pipe 18 is fixedly installed inside the dehumidification port 17, an industrial dehumidifier 19 is fixedly installed on the top surface of the base 2, and one end of the dehumidification pipe 18 is fixedly installed at the air intake port of the industrial dehumidifier 19.
[0029] During use, the industrial dehumidifier 19, when started, can separate moisture from the inside of the ash conveying pipe 4 and suck it out, keeping the inside dry, and avoiding the phenomenon of excessive moisture in the material causing agglomeration and blockage.
[0030] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A pipeline anti-blocking structure of a pneumatic ash conveying system, comprising an ash storage hopper (1), wherein the ash storage hopper (1) is arranged above a base (2), and is characterized in that: A conveying bin (3) is fixedly mounted at the discharge port of the base (2), an ash conveying pipe (4) is fixedly mounted on one side of the conveying bin (3), an ash delivery pipe (5) is fixedly mounted on one end of the ash conveying pipe (4), a driving motor (6) is fixedly mounted on the top surface of the base (2), one end of the rotating shaft of the driving motor (6) extends to the interior of the conveying bin (3), a rotating disk (7) is fixedly mounted on one end of the rotating shaft of the driving motor (6), two scraping rods (8) are fixedly mounted on one side of the rotating disk (7), and the outer wall of the scraping rod (8) is in contact with the inner wall of the ash conveying pipe (4) and the ash delivery pipe (5).
2. The pipeline anti-blocking structure of the pneumatic ash conveying system according to claim 1 is characterized in that: A stepper motor (9) is fixedly mounted on the top surface of the base (2), a rotating rod (10) is fixedly mounted on one end of the rotating shaft of the stepper motor (9), and a plurality of rubber rods (11) are fixedly mounted on the outer wall of the rotating rod (10).
3. The pipeline anti-blocking structure of the pneumatic ash conveying system according to claim 2 is characterized in that: A support block (12) is fixedly mounted on the top surface of the base (2), and the rotating rod (10) is rotatably inserted into the interior of the support block (12).
4. The pipeline anti-blocking structure of the pneumatic ash conveying system according to claim 1 is characterized in that: An air supply pipe (13) is fixedly installed inside the ash conveying pipe (4), a hot air blower (14) is fixedly installed on the top surface of the base (2), the other end of the air supply pipe (13) is fixedly installed with the air outlet of the hot air blower (14), and a partition pipe (15) is fixedly installed inside the ash conveying pipe (4).
5. The pipeline anti-blocking structure of the pneumatic ash conveying system according to claim 1 is characterized in that: A sealed valve (16) is fixedly installed inside the ash conveying pipe (4).
6. The pipeline anti-blocking structure of the pneumatic ash conveying system according to claim 4 is characterized in that: The outer wall of the partition tube (15) is provided with a dehumidification port (17), a dehumidification pipe (18) is fixedly installed inside the dehumidification port (17), an industrial dehumidifier (19) is fixedly installed on the top surface of the base (2), and one end of the dehumidification pipe (18) is fixedly installed at the air intake port of the industrial dehumidifier (19).
Citation Information
Patent Citations
Anti-blocking pipeline of pneumatic conveying system
CN217200835U