Full-automatic motor assembling equipment

Through fully automatic motor assembly equipment, the automation system driven by conveyor belts and motors is used to solve the problem of low semi-automated assembly efficiency in the existing technology, efficient and accurate motor assembly is achieved, and fully automated production is achieved.

CN222366170UActive Publication Date: 2025-01-17SUZHOU DINGLONG MECHANICAL & ELECTRICAL CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202421067721.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-01-17
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

Existing motor assembly equipment often uses semi-automated methods when pressing the shaft into the rotor core, resulting in low production efficiency and inability to achieve fully automated production.

Method used

A fully automatic motor assembly equipment is designed, using a conveyor belt to drive the motor rotor conveying, combining the first motor and cylinder drive workbench and moving block, automatically inserting the motor shaft into the rotor core through the clamping assembly, and automation is achieved using the PLC controller. operate.

Benefits of technology

It improves assembly efficiency and accuracy, realizes fully automated production, reduces manual intervention, and improves the capacity of mass production.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222366170U_ABST
    Figure CN222366170U_ABST
Patent Text Reader

Abstract

The utility model discloses full-automatic motor assembling equipment which comprises a workbench, a conveying belt is arranged on the workbench, an object placing table is rotationally arranged on the workbench and located on one side of the conveying belt, a plurality of object placing grooves are formed in the object placing table, a support is fixedly arranged on the workbench and located on the other side of the conveying belt, and a moving block is arranged at the upper end of the support. A moving assembly connected with the moving block is arranged on the support, a first air cylinder is fixedly arranged at the bottom of the moving block, and a U-shaped plate is fixedly arranged at the output end of the first air cylinder. The motor rotor is driven to be conveyed through the conveying belt, the workbench is driven to rotate through the first motor, then the multiple storage grooves and the motor shaft are driven to rotate, the motor shaft is clamped and fixed through the two clamping blocks, the U-shaped plate is driven to move downwards through the first air cylinder, the motor shaft is inserted into the motor rotor, and the motor shaft is pressed into the motor rotor. And manual assembly is not needed, the assembly efficiency is improved, batch production is achieved, automatic assembly can be achieved, and the assembly precision is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of motor assembly, and in particular relates to full-automatic motor assembly equipment. Background Art

[0002] A motor, also known as an electric motor, is a device that converts electrical energy into mechanical energy. A motor is mainly composed of a stator and a rotor. The stator is stationary in space, while the rotor rotates along the shaft under the action of a magnetic field. Since motors convert electrical energy into mechanical energy, they are widely used in various industries, such as machinery manufacturing, household appliances in daily life, and vibration and rotating devices in digital products.

[0003] The rotor of the motor mainly consists of a rotor core and a rotating shaft. The assembly of the rotor requires the rotating shaft to be pressed into the rotor core. The traditional assembly method uses manual assembly, which is gradually being eliminated due to its low efficiency, the inability to guarantee the qualified rate of assembly, and the inability to carry out mass production. Existing devices for pressing the rotating shaft into the rotor core mostly use semi-automatic methods for assembly. Existing rotor assembly equipment requires multiple steps during assembly, resulting in low production efficiency and the inability to achieve fully automated production. Utility Model Content

[0004] In view of the problem that existing devices for pressing the rotating shaft into the rotor core mostly adopt a semi-automatic method for assembly, and existing rotor assembly equipment requires multi-step operation during assembly, resulting in low production efficiency and inability to achieve fully automated production, the utility model provides a fully automatic motor assembly equipment.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a fully automatic motor assembly equipment, including a workbench, a conveyor belt is arranged on the workbench, a storage table is rotatably arranged on the workbench at one side of the conveyor belt, a plurality of storage slots are arranged on the storage table, a first motor for driving the storage table to rotate is fixedly arranged at the bottom of the workbench, a bracket is fixedly arranged on the workbench at the other side of the conveyor belt, a moving block is arranged at the upper end of the bracket, a moving component connected to the moving block is arranged on the bracket, a first cylinder is fixedly arranged at the bottom of the moving block, a U-shaped plate is fixedly arranged at the output end of the first cylinder, and clamping components are arranged on the side walls on both sides of the U-shaped plate.

[0006] Preferably, the moving assembly includes a second motor, a lead screw and a sliding rod, the second motor is fixedly arranged at the side end of the bracket, the lead screw is rotatably arranged on the bracket, the output end of the second motor is fixed to the lead screw, the moving block is threadedly connected to the lead screw, the sliding rod is fixedly arranged on the bracket, and the moving block is slidably matched with the sliding rod.

[0007] Preferably, the clamping assembly includes a second cylinder and a clamping block, two of each of the second cylinder and the clamping block are provided, the two second cylinders are respectively fixedly provided on the side walls of both sides of the U-shaped plate, and the output ends of the two second cylinders are respectively fixed to the two clamping blocks.

[0008] Preferably, anti-slip pads are provided on opposite sides of the two clamping blocks.

[0009] Preferably, mounting plates are fixedly provided on both sides of the U-shaped plate, and infrared emitters are provided at the bottom of the two mounting plates.

[0010] Preferably, a PLC controller is fixedly provided on the side end of the bracket.

[0011] Preferably, four legs are provided at the bottom of the workbench.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] The motor rotor is driven by a conveyor belt for transportation, the workbench is driven to rotate by the first motor, and then the multiple storage slots and the motor shaft are driven to rotate, the motor shaft is clamped and fixed by two clamping blocks, and the U-shaped plate is driven downward by the first cylinder to insert the motor shaft into the motor rotor and press the motor shaft into the motor rotor. No manual assembly is required, which improves assembly efficiency. In addition, mass production can be automatically assembled to improve assembly accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 It is a structural schematic diagram of another perspective of the utility model as a whole;

[0016] Figure 3 It is a structural schematic diagram of part of the utility model.

[0017] In the figure: 1. workbench; 2. conveyor belt; 3. storage table; 4. storage slot; 5. first motor; 6. bracket; 7. moving block; 8. first cylinder; 9. U-shaped plate; 10. second motor; 11. lead screw; 12. slide rod; 13. second cylinder; 14. clamping block; 15. anti-slip pad; 16. PLC controller; 17. mounting plate; 18. infrared transmitter; 19. support leg. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0019] Reference Figure 1-3 A fully automatic motor assembly device includes a workbench 1, a conveyor belt 2 is arranged on the workbench 1, a storage table 3 is rotatably arranged on one side of the conveyor belt 2 on the workbench 1, a plurality of storage slots 4 are arranged on the storage table 3, a first motor 5 for driving the storage table 3 to rotate is fixedly arranged at the bottom of the workbench 1, the motor shaft is placed in the plurality of storage slots 4, the workbench 1 is driven to rotate by the first motor 5, and then the plurality of storage slots 4 and the motor shaft are driven to rotate, so that the motor shaft is rotated close to the conveyor belt 2, which is convenient for assembly.

[0020] Furthermore, a bracket 6 is fixedly provided on the workbench 1 at the other side of the conveyor belt 2, a moving block 7 is provided at the upper end of the bracket 6, a moving assembly connected to the moving block 7 is provided on the bracket 6, and the moving assembly includes a second motor 10, a screw 11 and a slide rod 12, the second motor 10 is fixedly provided at the side end of the bracket 6, the screw 11 is rotatably provided on the bracket 6, the output end of the second motor 10 is fixed to the screw 11, the moving block 7 is threadedly connected to the screw 11, the slide rod 12 is fixedly provided on the bracket 6, the moving block 7 is slidably matched with the slide rod 12, and the screw 11 is driven to rotate by the second motor 10, thereby driving the moving block 7 to move axially along the screw 11.

[0021] Further, a first cylinder 8 is fixedly arranged at the bottom of the moving block 7, a U-shaped plate 9 is fixedly arranged at the output end of the first cylinder 8, a clamping assembly is arranged on the side walls of the U-shaped plate 9, and the clamping assembly includes a second cylinder 13 and a clamping block 14. Two second cylinders 13 and two clamping blocks 14 are arranged, and the two second cylinders 13 are respectively fixedly arranged on the side walls of the U-shaped plate 9, and the output ends of the two second cylinders 13 are respectively fixed to the two clamping blocks 14. Anti-slip pads 15 are arranged on the opposite sides of the two clamping blocks 14.

[0022] By adopting the above scheme, the moving block 7 drives the first cylinder 8 and the U-shaped plate 9 to move above the motor shaft, the first cylinder 8 drives the U-shaped plate 9 to move downward, and then the two second cylinders 13 drive the two clamping blocks 14 to move toward each other, the motor shaft is clamped and fixed by the two clamping blocks 14, and the anti-slip pad 15 is provided to improve the clamping stability, and the moving block 7 drives the first cylinder 8 and the U-shaped plate 9 to move above the conveyor belt 2, and the first cylinder 8 drives the U-shaped plate 9 to move downward, and the motor shaft is inserted into the motor rotor.

[0023] In addition, mounting plates 17 are fixedly provided on both sides of the U-shaped plate 9, and infrared transmitters 18 are provided at the bottom of the two mounting plates 17. The two infrared transmitters 18 generate infrared signals to position the motor rotor.

[0024] Finally, a PLC controller 16 is fixedly provided on the side end of the bracket 6 , and the first motor 5 , the second motor 10 , the first cylinder 8 and the second cylinder 13 are automatically controlled by the PLC controller 16 .

[0025] In addition, four legs 19 are provided at the bottom of the workbench 1 .

[0026] The operating principle of the utility model is described as follows: the motor rotor is placed on the conveyor belt 2, and the conveyor belt 2 drives the motor rotor for transportation, the motor shaft is placed in a plurality of storage slots 4, the first motor 5 drives the workbench 1 to rotate, and then drives the plurality of storage slots 4 and the motor shaft to rotate, so that the motor shaft rotates to a position close to the conveyor belt 2, the second motor 10 drives the lead screw 11 to rotate, and then drives the moving block 7 to move along the axial direction of the lead screw 11, and the moving block 7 drives the first cylinder 8 and the U-shaped plate 9 to move above the motor shaft, and the first cylinder drives the first cylinder 8 and the U-shaped plate 9 to rotate. 8 drives the U-shaped plate 9 to move downward, and then the two second cylinders 13 drive the two clamping blocks 14 to move toward each other, and the motor shaft is clamped and fixed by the two clamping blocks 14, and the moving block 7 drives the first cylinder 8 and the U-shaped plate 9 to move above the conveyor belt 2, and the two infrared transmitters 18 generate infrared signals to position the motor rotor, and then the first cylinder 8 drives the U-shaped plate 9 to move downward, insert the motor shaft into the motor rotor, and press the motor shaft into the motor rotor, and then the motor rotor continues to be transported to the next process through the conveyor belt 2, and this cycle is repeated.

[0027] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A fully automatic motor assembly device, comprising a workbench (1), characterized in that: The workbench (1) is provided with a conveyor belt (2), a storage platform (3) is rotatably provided on the workbench (1) and is located on one side of the conveyor belt (2), a plurality of storage slots (4) are provided on the storage platform (3), a first motor (5) for driving the storage platform (3) to rotate is fixedly provided at the bottom of the workbench (1), a bracket (6) is fixedly provided on the other side of the conveyor belt (2) on the workbench (1), a moving block (7) is provided at the upper end of the bracket (6), a moving assembly connected to the moving block (7) is provided on the bracket (6), a first cylinder (8) is fixedly provided at the bottom of the moving block (7), a U-shaped plate (9) is fixedly provided at the output end of the first cylinder (8), and clamping assemblies are provided on the side walls of the U-shaped plate (9).

2. The fully automatic motor assembly equipment according to claim 1, characterized in that: The moving assembly comprises a second motor (10), a lead screw (11) and a sliding rod (12); the second motor (10) is fixedly arranged on the side end of the bracket (6); the lead screw (11) is rotatably arranged on the bracket (6); the output end of the second motor (10) is fixed to the lead screw (11); the moving block (7) is threadedly connected to the lead screw (11); the sliding rod (12) is fixedly arranged on the bracket (6); and the moving block (7) and the sliding rod (12) are slidably matched.

3. The fully automatic motor assembly equipment according to claim 1, characterized in that: The clamping assembly comprises a second cylinder (13) and a clamping block (14), wherein two of the second cylinder (13) and the clamping block (14) are provided, and the two second cylinders (13) are respectively fixedly provided on the side walls on both sides of the U-shaped plate (9), and the output ends of the two second cylinders (13) are respectively fixed to the two clamping blocks (14).

4. The fully automatic motor assembly equipment according to claim 3, characterized in that: Anti-slip pads (15) are provided on opposite sides of the two clamping blocks (14).

5. The fully automatic motor assembly equipment according to claim 1, characterized in that: Mounting plates (17) are fixedly arranged on both sides of the U-shaped plate (9), and infrared emitters (18) are arranged at the bottom of the two mounting plates (17).

6. The fully automatic motor assembly equipment according to claim 1, characterized in that: A PLC controller (16) is fixedly arranged on the side end of the bracket (6).

7. The fully automatic motor assembly equipment according to claim 1, characterized in that: Four supporting legs (19) are arranged at the bottom of the workbench (1).

Citation Information

Cited By

  • Tool for assembling fan motor and wire harness

    CN224068517U