Intelligent optical measuring mechanism
By designing intelligent optical measurement mechanisms, micro -motor drives gears and rack meshing movements to achieve the opening and closing of protective cover skateboarding, protecting industrial cameras, and adjusting the position of the protective cover through CNC slide and mobile slider to solve the existing existing existing existing The problem of time and labor in the adjustment process of industrial cameras has achieved efficient control and measurement accuracy of steel rod curved.
Patent Information
- Application Number
- CN202323623764.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2033-12-29
AI Technical Summary
Existing industrial cameras are time-consuming and labor-intensive during the adjustment process, and have low protection performance, making it difficult to achieve efficient detection of the outer diameter and contour accuracy of diamond grinding wheels and roller rings.
An intelligent optical measurement mechanism is designed, including a grinding wheel processing body, an industrial camera, a protective cover, a CNC slide table and a protective cover slide plate. The micro motor drives the gear and rack meshing motion to realize the opening and closing of the protective cover slide plate to protect the industry. camera, and adjust the position of the protective cover through the CNC slide table and moving slider to ensure accurate measurement of the industrial camera.
It achieves efficient control of the steel rod arc, simple operation, convenient measurement method, and strong practical performance, ensuring the protection and measurement accuracy of industrial cameras.
Smart Images

Figure CN222386736U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to steel bar rollers, and in particular to an intelligent optical measuring mechanism. Background Art
[0002] The steel bar and wire finishing mill is a highly efficient mechanized and automated production line. High mechanization and automation are first achieved on the basis of high precision of rolling mills and process equipment. If the rolling pieces are not running regularly, it is impossible to achieve mechanization and automation. The regular operation of the rolling pieces is guaranteed by the high precision of the rolling mills and process equipment. This is one of the fundamental differences between high-speed wire mills and manually operated low-speed mills. Manual operation requires people to adapt to the various changes and feed the rolled pieces to the next pass, while mechanical equipment and automatic control facilities are not so omnipotent. At present, the number of finishing mills in domestic steel bar and wire rolling mills is about 500 production lines, with a production capacity of about 350 million tons. The line speed of the finishing mill has exceeded 120M / s (equivalent to 432KM / h). High-speed rail travel speed), its rolling mill components, rolls, guides and other tooling parts need to rely on the accuracy of process equipment to ensure, roll and guide installation is generally not allowed to use gaskets and other means to make do, rolls (i.e. roll rings) as the core process parts of the bar and wire finishing mill, usually use tungsten carbide (WC) material, with good heat fatigue resistance, good wear resistance, high strength and other characteristics.
[0003] At present, the processing method commonly used for roller rings in rod and wire rolling mills is diamond wheel profile grinding (or profiling turning). The outer diameter and profile groove accuracy of diamond grinding wheels and roller rings are detected by universal measuring tools, concave and convex R groove profile templates or projector magnification (comparison) naked eye detection. Generally, industrial cameras are used to capture the images, and then magnified and compared by computers. However, the existing industrial cameras are time-consuming and labor-intensive in the adjustment process, and the protection performance of industrial cameras is relatively low. In this regard, this scheme specially proposes an intelligent optical measurement mechanism to solve the above problems. Utility Model Content
[0004] In order to overcome the defects of the prior art, the utility model proposes an intelligent optical measurement mechanism to solve the problems raised in the above background technology.
[0005] To achieve the above object, the technical solution of the utility model is implemented as follows: an intelligent optical measuring mechanism, comprising a grinding wheel processing body, an industrial camera, a protective cover, a CNC slide and a protective cover slide plate, the industrial camera is fixedly installed at the center of one top end of the protective cover by bolts, the protective cover is arranged on the top of the CNC slide, the protective cover slide plate is arranged on the bottom end of the protective cover, a support plate is fixedly installed at the center of the bottom side of the protective cover away from the industrial camera by bolts, a micro motor is fixedly installed at the bottom of the other end of the support plate by bolts, a rotating rod is fixedly installed at the output end of the micro motor, and the bottom end of the rotating rod is fixedly installed by bolts. A gear is installed, one side of the gear is meshed with a rack, one side of the bottom of the protective cover is provided with a hole, and the top of the protective cover is movably connected with the protective cover slide on the top side of the hole, and the inner bottom end of the protective cover is provided with fixed slide grooves at both ends of one side of the hole, and the protective cover is movably connected with a fixed slider in the fixed slide groove, and the top of the fixed slider is fixedly installed on the two ends of the bottom of the protective cover slide by bolts, the size of the protective cover slide matches the size of the hole, and the rack is fixedly installed on the top side of the protective cover slide by bolts, and the industrial camera is fixedly installed at the center of the top side of the hole.
[0006] Preferably, the grinding wheel processing body is arranged on one side of the bottom of the numerical control slide, and the processing workpiece is arranged on one side of the grinding wheel processing body on the bottom of the numerical control slide.
[0007] Preferably, a movable slider is slidably connected to the CNC slide, and the protective cover is fixed to the center of one side of the top of the movable slider by bolts, and a control box is fixed to the other side of the CNC slide by bolts.
[0008] Preferably, the hole, the industrial camera and the grinding wheel processing body are located in the same vertical space, and the industrial camera moves in the horizontal direction on one side of the top of the grinding wheel processing body.
[0009] Preferably, the fixed slider is mounted on the bottom of one end of the protective cover slider.
[0010] Preferably, one side of the grinding wheel processing body is meshingly connected with the processing workpiece, and the processing workpiece moves between the grinding wheel processing bodies.
[0011] Preferably, the CNC slide and the protective cover are fixedly installed by bolts, and the grinding wheel processing body is fixedly installed on one side of the bottom of the CNC slide by bolts.
[0012] The beneficial effects of the utility model are embodied in:
[0013] The utility model uses an industrial camera to photograph the grinding wheel processing body and the processed workpiece and control the arc of the steel rod. The operation is simple, the measurement method is convenient, and the practical performance is strong. The motor under the support plate drives the gear under the rotating rod to perform stable rotational motion, and the gear rotation engagement drives the rack to move. The gear will synchronously drive the protective cover slide plate in the fixed slide groove to move left and right, so that the protective cover slide plate opens the hole under the protective cover, and the industrial camera is used to photograph the processed workpiece, which is convenient for the operation and closing of the industrial camera and the protection of the industrial camera. At the same time, the CNC slide table and the movable slide block adjust the position of the protective cover, so that the industrial camera can measure accurately and has strong practical performance. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In the attached picture:
[0015] Figure 1 It is a schematic front view of the overall structure of the utility model;
[0016] Figure 2 It is a schematic side view of the overall structure of the utility model;
[0017] Figure 3 This is a schematic front view of the internal structure of the protective cover of the utility model;
[0018] Figure 4 It is a schematic top view of the gear and tooth plate connection structure of the utility model.
[0019] Description of reference numerals:
[0020] 1. Grinding wheel processing body; 11. Processing workpiece; 2. Industrial camera; 3. Protective cover; 31. Support plate; 32. Micro motor; 33. Rotating rod; 34. Gear; 35. Rack; 36. Hole; 4. CNC slide; 41. Moving slide; 42. Control box; 5. Protective cover slide; 51. Fixed slide; 52. Fixed slide. DETAILED DESCRIPTION
[0021] The utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. In the absence of conflict, the embodiments in this application and the features in the embodiments can be combined with each other. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0022] It should be noted that if the utility model embodiments involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0023] In addition, "multiple" means more than two. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be internal communication between two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to achieve. When the combination of technical solutions is contradictory or cannot be achieved, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the utility model.
[0024] Embodiment: An intelligent optical measuring mechanism according to an embodiment of the utility model includes a grinding wheel processing body 1, an industrial camera 2, a protective cover 3, a CNC slide 4 and a protective cover slide 5. The industrial camera 2 is fixedly installed at the center of the top end of the protective cover 3. The industrial camera is used to take pictures of the processed workpiece, and then the pictures are transmitted to the computer, which is enlarged and measured. The protective cover slide 5 is arranged at the bottom end of the inner part of the protective cover 3. We use the back and forth movement of the protective cover slide to open, measure and close the industrial camera, thereby realizing the protection of the industrial camera. A micro motor 32 is fixedly installed at the bottom of the other end of the support plate 31, and a rotating rod 33 is fixedly installed at the output end of the micro motor 32. A gear 34 is fixedly installed at the bottom end of the rotating rod 33. A rack 35 is meshedly connected to one side of 34, and a micro motor is used to drive the gear and the rack to mesh so that the rack moves back and forth, thereby achieving the opening and closing of the protective cover slide plate. The structure is simple and stable. A hole 36 is provided on one side of the bottom of the protective cover 3 for taking pictures with the industrial camera. Fixed slide grooves 51 are provided at both ends of one side of the hole 36 at the inner bottom of the protective cover 3. A fixed slider 52 is movably connected to the fixed slide groove 51 on the protective cover 3. The top of the fixed slider 52 is fixedly installed on the two ends of the bottom of the protective cover slide plate 5. The protective cover slide plate can move back and forth stably through the fixed slider and the fixed slide groove to achieve limited movement. The structure is simple and stable, and the design is reasonable and ingenious. The industrial camera 2 is fixedly installed at the center of the top side of the hole 36 for easy taking pictures.
[0025] refer to Figure 1 and Figure 2A grinding wheel processing body 1 is arranged on one side of the bottom of the CNC slide 4, and a processing workpiece 11 is arranged on one side of the grinding wheel processing body 1 on the bottom of the CNC slide 4. The grinding wheel processing body is used to press the grinding wheel workpiece. A moving slider 41 is slidably connected to the CNC slide 4, and the protective cover 3 is fixed at the center of one side of the top of the moving slider 41. The moving slider moves back and forth in the CNC slide, thereby controlling the horizontal position of the industrial camera. A control box 42 is fixedly installed on the other side of the CNC slide 4 for easy operation and control.
[0026] refer to Figure 1 , Figure 3 and Figure 4 The hole 36, the industrial camera 2 and the grinding wheel processing body 1 are located in the same vertical space, which is convenient for taking pictures, and the industrial camera 2 moves in the horizontal direction of the top side of the grinding wheel processing body 1, which makes it easy to adjust the position. The CNC slide 4 is fixedly installed between the protective cover 3, and the grinding wheel processing body 1 is fixedly installed on the bottom side of the CNC slide 4, and the structure is simple and stable.
[0027] When in use, the industrial camera is used to videotape the grinding wheel processing body and the processed workpiece, and the arc of the steel rod is controlled. The operation is simple, the measurement method is convenient, and the practical performance is strong. The motor under the support plate drives the gear under the rotating rod to rotate stably, and the gear rotation engagement drives the rack to move. The gear will synchronously drive the protective cover slide in the fixed slide groove to move left and right, so that the protective cover slide opens the hole under the protective cover, and the industrial camera is used to videotape the processed workpiece, which is convenient for the operation and closing of the industrial camera and the protection of the industrial camera. At the same time, the CNC slide and the moving slider adjust the position of the protective cover, so that the industrial camera can measure accurately and has strong practical performance.
[0028] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
[0029] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0030] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. An intelligent optical measuring mechanism, comprising a grinding wheel processing body (1), an industrial camera (2), a protective cover (3), a numerical control slide (4) and a protective cover slide plate (5), characterized in that: The industrial camera (2) is fixedly mounted at the center of one end of the top of the protective cover (3) by means of bolts, the protective cover (3) is arranged on the top of the CNC slide (4), the protective cover slide plate (5) is arranged at the bottom end of the inner part of the protective cover (3), a support plate (31) is fixedly mounted at the center of the bottom side of the inner part of the protective cover (3) away from the industrial camera (2) by means of bolts, a micro motor (32) is fixedly mounted at the bottom of the other end of the support plate (31) by means of bolts, a rotating rod (33) is fixedly mounted at the output end of the micro motor (32), a gear (34) is fixedly mounted at the bottom end of the rotating rod (33) by means of bolts, one side of the gear (34) is meshingly connected with a rack (35), and one side of the bottom of the protective cover (3) is provided with a A hole (36) is provided, and the top of the protective cover (3) is movably connected to the protective cover slide plate (5) on one side of the top of the hole (36), and the inner bottom of the protective cover (3) is provided with fixed slide grooves (51) at both ends of one side of the hole (36), and the protective cover (3) is movably connected to a fixed slider (52) in the fixed slide groove (51), and the top of the fixed slider (52) is fixedly mounted on the two ends of the bottom of the protective cover slide plate (5) by bolts, and the size of the protective cover slide plate (5) matches the size of the hole (36), and the rack (35) is fixedly mounted on one side of the top of the protective cover slide plate (5) by bolts, and the industrial camera (2) is fixedly mounted at the center of the top side of the hole (36).
2. The intelligent optical measurement mechanism according to claim 1, characterized in that: The grinding wheel processing body (1) is arranged on one side of the bottom of the numerical control slide (4), and a processing workpiece (11) is arranged on one side of the grinding wheel processing body (1) on the bottom of the numerical control slide (4).
3. The intelligent optical measurement mechanism according to claim 1, characterized in that: A movable slider (41) is slidably connected to the numerical control slide (4), and the protective cover (3) is fixed to the center of one side of the top of the movable slider (41) by bolts, and a control box (42) is fixed to the other side of the numerical control slide (4) by bolts.
4. The intelligent optical measurement mechanism according to claim 1, characterized in that: The hole (36), the industrial camera (2) and the grinding wheel processing body (1) are located in the same vertical space, and the industrial camera (2) moves in a horizontal direction on one side of the top of the grinding wheel processing body (1).
5. The intelligent optical measurement mechanism according to claim 1, characterized in that: The fixed slide block (52) is mounted on the bottom of one end of the slide block of the protective cover (3).
6. The intelligent optical measurement mechanism according to claim 1, characterized in that: One side of the grinding wheel processing body (1) is meshedly connected to a processing workpiece (11), and the processing workpiece (11) moves between the grinding wheel processing body (1).
7. The intelligent optical measurement mechanism according to claim 1, characterized in that: The numerical control slide (4) and the protective cover (3) are fixedly mounted by bolts, and the grinding wheel processing body (1) is fixedly mounted on one side of the bottom of the numerical control slide (4) by bolts.