Air compressor with heat dissipation structure
By designing the heat dissipation structure of the wind guide department and the second heat dissipation fan in the air compressor, combined with the design of the belt transmission department, the noise and heat dissipation problems are solved, and the life of the use of noise reduction and extending the use of the belt transmission department is achieved.
Patent Information
- Application Number
- CN202421037931.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-05-14
AI Technical Summary
The existing air compressor has high noise level, long propagation distance, large pollution range, and the belt conveying method has difficulty setting and heat dissipation problems in noise reduction effect.
An air compressor with a heat dissipation structure is designed, using an air guide part and a second cooling fan for heat dissipation, increasing the heat dissipation effect of the belt transmission part, and achieving a noise reduction effect through the belt transmission part, while using a detachable fixed The belt transmission part can be easily installed.
Effectively reduce the noise level of the air compressor, improve the service life of the belt transmission department, and achieve the convenient installation and disassembly process.
Smart Images

Figure CN222391525U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of air compressors, in particular to an air compressor with a heat dissipation structure. Background Art
[0002] The air compressor is the core equipment of the pneumatic system. It is a device that converts the mechanical energy of the prime mover (usually an electric motor) into gas pressure energy. It is a pneumatic pressure generating device for compressed air. Air compressors are widely used in the mechanical field and various production, decoration, and manufacturing fields. They are the source of power for driving pneumatic tools.
[0003] The noise level of air compressor is high, the transmission distance is long, and the pollution range is large. Therefore, the noise value of air compressor has become a common concern of users. In addition to using silencing technology to reduce noise, belt transmission is now used to achieve the noise reduction effect, which is different from the internal gear transmission. Therefore, how to set the belt has become an urgent problem to be solved. In addition, due to the special material of the belt, how to ensure effective heat dissipation during the air compression process has also become a problem to be solved. Utility Model Content
[0004] The purpose of the utility model is to provide an air compressor with a heat dissipation structure in view of the existing technical defects, so as to solve the problems raised in the above background technology.
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: an air compressor with a heat dissipation structure, comprising an upper shell, a lower shell, and a tank body connected in sequence from top to bottom, and heat dissipation ports are opened on the front and rear opposite sides of the upper shell and the lower shell, and a driving part, an air guide part, a bracket, a belt transmission part, and a second heat dissipation fan are arranged inside the upper shell and the lower shell. The driving part is arranged in the middle of the interior of the lower shell, and the driving part is provided with two output ends, namely a first output end and a second output end, the air guide part is arranged on one side of the first output end, the air guide part includes a first heat dissipation fan, and the first heat dissipation fan is fixedly connected to the first output end of the driving part, the bracket is arranged on the side close to the second output end of the driving part, the belt transmission part is arranged on the side of the bracket close to the second output end of the driving part, the belt transmission part includes a driving wheel, a driven wheel, and a belt, and the second heat dissipation fan is integrated with the side of the driving wheel close to the driving part to perform the heat dissipation process inside the air compressor.
[0006] The utility model further describes that the air guide part also includes a first air guide cover and a second air guide cover. The first air guide cover and the second air guide cover constitute an annular air guide cover for limiting the flow direction of the introduced airflow. The first air guide cover and the second air guide cover are respectively fixed with an outer ring and an inner ring on both sides for connection to achieve a secure installation of the air guide part.
[0007] The utility model further illustrates that the outer ring and the inner ring are connected and fixed by screws.
[0008] The utility model further illustrates that the driving wheel is fixedly connected to the second output end, the driven wheel and the driving wheel are arranged on the same side, the belt is connected to the outer walls of the driving wheel and the driven wheel, and the diameter of the driving wheel is smaller than the diameter of the driven wheel, which not only achieves the noise reduction effect, but also improves the service life of the driving wheel and the driven wheel.
[0009] The utility model further illustrates that fixing parts are respectively arranged on the upper and lower sides of the exterior of the driving part, and the fixing parts are used to connect the bracket.
[0010] The utility model further describes that the fixing part is a detachable structure, and the fixing part includes a fixing rod fixed to the outside of the driving part, and a sleeve rod fixedly arranged on the bracket, the sleeve rod is sleeved on the outside of the fixing rod, and one end of the fixing rod is connected to a fixing nut, thereby completing the convenient installation of the belt transmission part.
[0011] Compared with the prior art, the beneficial effects achieved by the utility model are:
[0012] The air guide part and the second cooling fan are used. When the driving part is started, the air from the front cooling port forms a cooling airflow under the action of the first cooling fan and enters between the upper shell and the lower shell to perform the cooling process inside the air compressor. In addition, the addition of the second cooling fan assists and strengthens the heat dissipation of the belt transmission part, effectively prolonging the service life of the belt;
[0013] The belt transmission part not only achieves noise reduction effect, but also prolongs the service life of the driving wheel and the driven wheel;
[0014] A fixing part is adopted, and the fixing part is arranged as a detachable structure, a fixing nut is screwed on one end of the fixing rod to limit and fix the sleeve rod, thereby completing the convenient installation and disassembly of the belt transmission part. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0016] Figure 1 It is a schematic diagram of the overall external structure of the utility model;
[0017] Figure 2 It is a schematic diagram of the overall explosion structure of the utility model;
[0018] Figure 3 It is an overall schematic diagram of the belt transmission part of the utility model;
[0019] Figure 4 It is a schematic diagram of the exploded structure of the belt transmission part of the utility model;
[0020] Figure 5 This utility model Figure 4 A schematic diagram of the enlarged structure of region A;
[0021] In the figure: 1, upper shell; 2, lower shell; 3, tank body; 4, driving part; 5, air guide part; 51, first air guide cover; 52, second air guide cover; 53, outer ring; 54, inner ring; 6, bracket; 7, belt; 8, driven wheel; 9, first cooling fan; 10, driving wheel; 11, fixing part; 111, fixing rod; 112, sleeve rod; 113, fixing nut; 12, second cooling fan. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-5 The utility model provides a technical solution: an air compressor with a heat dissipation structure, including a tank body 3 for storing gas, a group of supporting parts are arranged around the bottom of the tank body 3, supported on the ground, and the supporting parts adopt rubber foot pads to improve the shock absorption effect of the air compressor when working, and improve the wear resistance of the supporting parts. The top of the tank body 3 is installed and connected with a lower shell 2, and the upper part of the lower shell 2 is threadedly connected with an upper shell 1 for installing various operating parts of the air compressor.
[0024] refer to Figure 1 , Figure 2 The upper shell 1 and the lower shell 2 are provided with heat dissipation ports on the front and rear opposite sides, which play a role in cooling the internal components when the air compressor is started. A driving unit 4 is installed in the middle of the lower shell 2. The driving unit 4 is preferably a dual-axis motor. The driving unit 4 is provided with two output ends, namely a first output end arranged close to the front heat dissipation port and a second output end arranged away from the front heat dissipation port;
[0025] An air guide portion 5 is provided on one side of the first output end for guiding the front heat dissipation port, so that the heat dissipation airflow enters the air compressor from the front heat dissipation port in an orderly manner and is discharged from the rear heat dissipation port, thereby performing the internal heat dissipation process while the air compressor is running.
[0026] Specifically, refer to Figure 3The air guide part 5 includes a first heat dissipation fan 9, which is fixedly connected to the first output end of the driving part 4. When the driving part 4 is started, the air from the front heat dissipation port will form a heat dissipation airflow under the action of the first heat dissipation fan 9 and enter between the upper shell 1 and the lower shell 2 to perform the heat dissipation process inside the air compressor.
[0027] The wind guide portion 5 also includes a first wind guide cover 51 and a second wind guide cover 52. The first wind guide cover 51 and the second wind guide cover 52 constitute an annular wind guide cover for limiting the flow direction of the introduced airflow. An outer ring 53 and an inner ring 54 are respectively fixed on both sides where the first wind guide cover 51 is connected to the second wind guide cover 52. Similarly, an inner ring 54 and an outer ring 53 are respectively fixed on both sides where the second wind guide cover 52 is connected to the first wind guide cover 51 at positions corresponding to the outer ring 53 and inner ring 54 of the first wind guide cover 51, so that the inner ring 54 of the first wind guide cover 51 is snapped into the inner part of the outer ring 53 of the second wind guide cover 52, and the inner ring 54 of the second wind guide cover 52 is snapped into the inner part of the outer ring 53 of the first wind guide cover 51. After the corresponding outer ring 53 and inner ring 54 are snapped, the outer ring 53 and inner ring 54 connected are fixed by screws to achieve the fastening installation of the wind guide portion 5.
[0028] A fixing part 11 is provided on the upper and lower sides of the outside of the driving part 4, and a bracket 6 is connected to the other end of the fixing part 11. The inside of the bracket 6 is provided with a conventional air compression component, which will not be described in detail here. A belt transmission part is provided on one side of the bracket 6 close to the second output end of the driving part 4. The belt transmission part is used for power transmission of the driving part 4 and provides a power source for the air compression process of the air compressor;
[0029] Specifically, refer to Figure 4 The belt transmission part includes a driving wheel 10 fixedly connected to the second output end, a driven wheel 8 arranged on the same side of the driving wheel 10, and a belt 7 connected to the outer walls of the driving wheel 10 and the driven wheel 8. The diameter of the driving wheel 10 is smaller than the diameter of the driven wheel 8. When the driving part 4 is started, the second output end drives the driving wheel 10 to rotate, and the driving wheel 10 then drives the driven wheel 8 to rotate through the belt 7, thereby realizing the subsequent air compression process. The use of the belt 7 is different from the gear transmission, which not only achieves the noise reduction effect, but also improves the service life of the driving wheel 10 and the driven wheel 8.
[0030] Among them, reference Figure 5 A second cooling fan 12 is integrally provided on one side of the driving wheel 10 close to the driving part 4, and the second cooling fan 12 is arranged on the outside of the belt 7. When the driving wheel 10 drives the belt 7 to run, the driving wheel 10 also drives the second cooling fan 12 to rotate synchronously. In addition to the first cooling fan 9 providing a certain heat dissipation effect on the belt transmission part, the addition of the second cooling fan 12 assists and strengthens the heat dissipation of the belt transmission part, effectively improving the service life of the belt 7.
[0031] It should be noted that the fixing part 11 is a detachable structure, and the fixing part 11 includes a fixing rod 111 fixed to the outside of the driving part 4, and a sleeve rod 112 fixedly arranged on the bracket 6. The sleeve rod 112 is used to be sleeved on the outside of the fixing rod 111, and when the belt transmission part and the bracket 6 are installed, the fixing part 111 is detachable. Figure 3 When the belt conveyor is in the position shown, the fixing nut 113 is screwed onto one end of the fixing rod 111 to limit and fix the sleeve rod 112, thereby completing the convenient installation of the belt conveyor.
[0032] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0033] Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit them. Although the utility model is described in detail with reference to the above embodiments, a person skilled in the art should understand that the technical solutions described in the above embodiments can still be modified, or some of the technical features can be replaced by equivalents, and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the utility model.
Claims
1. An air compressor with a heat dissipation structure, comprising an upper shell (1), a lower shell (2), and a tank body (3) which are sequentially connected from top to bottom, wherein heat dissipation openings are provided on the front and rear opposite sides of the upper shell (1) and the lower shell (2), and the characteristics are as follows: The upper shell (1) and the lower shell (2) are provided with: A driving part (4) is arranged in the middle of the lower shell (2), and the driving part (4) is provided with two output ends, namely a first output end and a second output end; An air guide portion (5) is arranged on one side of the first output end, the air guide portion (5) comprises a first heat dissipation fan (9), and the first heat dissipation fan (9) is fixedly connected to the first output end of the driving portion (4); A bracket (6) is arranged on a side close to the second output end of the driving part (4); A belt transmission part, arranged on a side of the bracket (6) close to the second output end of the driving part (4), the belt transmission part comprising a driving wheel (10), a driven wheel (8), and a belt (7); The second heat dissipation fan (12) is integrally arranged with a side of the driving wheel (10) close to the driving part (4).
2. The air compressor with a heat dissipation structure according to claim 1, characterized in that: The air guide portion (5) further comprises a first air guide cover (51) and a second air guide cover (52), wherein the first air guide cover (51) and the second air guide cover (52) form an annular air guide cover; An outer ring (53) and an inner ring (54) are respectively fixed on two sides of the first air guide cover (51) and the second air guide cover (52) for connection.
3. The air compressor with a heat dissipation structure according to claim 2, characterized in that: The outer ring (53) and the inner ring (54) are connected and fixed with screws.
4. The air compressor with a heat dissipation structure according to claim 1, characterized in that: The driving wheel (10) is fixedly connected to the second output end, the driven wheel (8) and the driving wheel (10) are arranged on the same side, and the belt (7) is connected to the outer walls of the driving wheel (10) and the driven wheel (8); The diameter of the driving wheel (10) is smaller than the diameter of the driven wheel (8).
5. The air compressor with a heat dissipation structure according to claim 1, characterized in that: A fixing portion (11) is provided on the upper and lower sides of the exterior of the driving portion (4), and the fixing portion (11) is used to connect to the bracket (6).
6. The air compressor with a heat dissipation structure according to claim 5, characterized in that: The fixing part (11) is a detachable structure, and comprises a fixing rod (111) fixed to the outside of the driving part (4), and a sleeve rod (112) fixedly arranged on the bracket (6); The sleeve rod (112) is sleeved on the outside of the fixing rod (111), and one end of the fixing rod (111) is connected to a fixing nut (113).