Photovoltaic module frame and mounting structure thereof
By using a curved or linear groove bottom structure and convex tendon in the filler groove of the photovoltaic component border, the problem of poor colloidity liquidity is solved, and the full filling of the filling groove and the stable and fixing of the photovoltaic component are extended. Life life.
Patent Information
- Application Number
- CN202420835646.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-04-22
AI Technical Summary
The glue filling groove structure of the frame of existing photovoltaic modules results in poor colloid fluidity and it is difficult to fully fill the glue filling groove, affecting the fixation and service life of the photovoltaic module.
Design a photovoltaic module frame. The bottom of the glue-filled groove is an arc-shaped or linear structure that gradually decreases from the bottom support to the side support position, and a number of convex ribs are arranged between the groove bottoms to increase the structural strength and colloid fluidity. .
Through the arc-shaped or linear glue-filling groove structure and the arrangement of convex ribs, the fluidity of the colloid is improved, so that the glue-filling groove can be fully filled, which enhances the fixing force and structural strength of the photovoltaic module and extends the service life.
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Figure CN222395624U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic components, in particular to a photovoltaic component frame and an installation structure thereof. Background Art
[0002] In recent years, the rapid development of the national economy has not only driven the overall construction industry towards green environmental protection, clean energy, and environmental friendliness, but also stimulated the development of some new energy and renewable energy industries. The development of the photovoltaic industry in the construction industry has shown a good development trend, among which the development of photovoltaic building integration is particularly prominent. Photovoltaic building integration requires the layout and installation of photovoltaic modules. In order to fix and seal photovoltaic modules, enhance the strength of photovoltaic modules, extend the service life of photovoltaic modules, and facilitate the installation and transportation of photovoltaic modules, it is necessary to set frames on photovoltaic modules.
[0003] For example, a Chinese patent document with publication number CN217721115U discloses a component frame without an A-side, including a photovoltaic component, wherein four groups of frameless fixings are fixedly installed on the inner side of the photovoltaic component, a photovoltaic panel is installed on the top of the frameless fixings, a frame is arranged inside the frameless fixings, an edge block is arranged on one side of the top of the frame, a pad is arranged on the other side of the top of the frame, and a glue filling groove is arranged between the pad and the edge block, and a bottom plate is fixedly installed on one side of the bottom of the frame.
[0004] Although the photovoltaic module surface of the above-mentioned patent document does not have a material to block the glass, the dirt on the module surface can be smoothly removed from the module under the scouring of rainwater. However, the glue filling groove is set between the pad and the edge of the frame of the patent document. The photovoltaic panel is fixed by filling the glue filling groove with colloid, and the glue filling groove structure affects the flow of the colloid, which is not conducive to the colloid filling the glue filling groove. Utility Model Content
[0005] The utility model aims to provide a photovoltaic module frame and its installation structure, so as to solve the problem that the glue filling groove structure of the photovoltaic module frame in the prior art leads to poor fluidity of the colloid, which is not conducive to the flow of the colloid to fill the glue filling groove.
[0006] In order to achieve the above-mentioned purpose, the utility model provides a photovoltaic module frame, including a top support frame, a middle connecting frame and a bottom plane frame, one end of the middle connecting frame is connected to the top support frame, and the other end is connected to the bottom plane frame; the top support frame includes side supports and bottom supports, the side supports and the bottom supports are connected to form a glue filling groove, the bottom of the glue filling groove is an arc structure or a straight line structure that gradually descends from the bottom support to the side support position, the bottom support is used to abut the bottom of the photovoltaic panel, and the side supports are used to abut the side of the photovoltaic panel.
[0007] Furthermore, the bottom of the glue filling groove is a linear structure, and a plurality of convex ribs are arranged at intervals on the bottom of the glue filling groove, and the convex ribs are arranged along the length direction of the top support frame.
[0008] Furthermore, both sides of the top of the convex rib are rounded, and both sides of the convex rib are inclined so that the top of the convex rib is smaller than the bottom.
[0009] Furthermore, the distance between two adjacent ribs is greater than the maximum width of the longitudinal section of the rib.
[0010] Furthermore, a rubber stop rib is provided on the inner side of the side support, and the rubber stop rib extends in the direction of the photovoltaic panel, and there is a gap between the end of the rubber stop rib and the photovoltaic panel.
[0011] Furthermore, the top end of the side support is inclined toward the photovoltaic panel, and the top end of the side support is flush with the light-receiving surface of the photovoltaic panel.
[0012] Furthermore, a plurality of reinforcing ribs are arranged on the inner side of one side wall of the middle connecting frame, and the side wall between two adjacent reinforcing ribs is in an arc-shaped structure.
[0013] Furthermore, a plurality of reinforcing ribs are arranged on the inner side of the side wall of the middle connecting frame relative to the reinforcing ribs. The reinforcing ribs are arranged along the length direction of the middle connecting frame, and the side wall between two adjacent reinforcing ribs is in an arc-shaped structure.
[0014] Furthermore, the top supporting frame, the middle connecting frame and the bottom plane frame are an integrated structure.
[0015] The utility model also provides a photovoltaic component frame installation structure, including a pressing block and the photovoltaic component frame, wherein a snap-in groove is arranged on the outer side of the photovoltaic component frame, and one end of the pressing block extends into the snap-in groove and snap-in with the snap-in groove.
[0016] Compared with the existing known technologies, the technical solution provided by the utility model has the following beneficial effects:
[0017] The utility model provides a photovoltaic module frame, the bottom of the glue filling groove is an arc-shaped structure or a linear structure that gradually descends from the bottom support to the side support position, the bottom of the glue filling groove has a height difference, the colloid can flow from top to bottom under the action of gravity, and the colloid automatically fills the lower part of the glue filling groove, which is conducive to increasing the fluidity of the colloid, so that the glue filling groove can be filled with colloid. The bottom of the glue filling groove with an arc-shaped structure is conducive to increasing the structural strength of the top support frame and improving the bearing capacity of the top support frame for the photovoltaic panel.
[0018] The utility model provides a photovoltaic component frame installation structure, in which one end of a pressing block is clamped with the photovoltaic component frame through a clamping groove, so as to avoid direct contact between the pressing block and the upper light-receiving surface of the photovoltaic panel, thereby eliminating the obstruction of the light-receiving surface of the photovoltaic panel, increasing the light-receiving area of the photovoltaic panel, and increasing the photoelectric conversion efficiency of the photovoltaic panel.
[0019] It will be apparent that elements or features described above in the context of a single embodiment may be used alone or in combination in other embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In the drawings, the sizes and proportions do not represent the sizes and proportions of actual products. The drawings are merely illustrative, and some non-essential elements or features are omitted for clarity.
[0021] Figure 1 1 is a schematic structural diagram of a frame of an embodiment of the utility model (I);
[0022] Figure 2 It is a structural schematic diagram of the frame of the embodiment of the utility model (II);
[0023] Figure 3 3 is a schematic structural diagram of a frame of an embodiment of the utility model;
[0024] Figure 4 Schematic diagram of the structure of the frame of the embodiment of the utility model (IV);
[0025] Figure 5 It is a structural schematic diagram of the frame installation structure (externally extending clamping slot) of an embodiment of the utility model;
[0026] Figure 6 It is a structural schematic diagram of the frame installation structure (embedded clamping groove) of an embodiment of the utility model.
[0027] Description of Reference Numerals
[0028] 110. Top support frame; 111. Side support; 112. Bottom support; 113. Glue filling groove; 114. Glue retaining rib; 115. Convex rib; 120. Middle connecting frame; 122. Reinforcing rib; 123. Reinforcing rib; 124. Snap-in groove; 130. Bottom flat frame; 200. Photovoltaic panel; 300. Press block. DETAILED DESCRIPTION
[0029] The present invention will be described in detail with reference to the accompanying drawings. What is described here is only a preferred embodiment of the present invention, and those skilled in the art can think of other ways to implement the present invention based on the preferred embodiment, and other ways also fall within the scope of the present invention.
[0030] Example
[0031] Reference Figure 1-Figure 4 The present embodiment provides a photovoltaic module frame, including a top support frame 110, a middle connection frame 120 and a bottom plane frame 130, one end of the middle connection frame 120 is connected to the top support frame 110, and the other end is connected to the bottom plane frame 130; the top support frame 110 includes a side support 111 and a bottom support 112, the side support 111 and the bottom support 112 are connected to form a glue filling groove 113, the bottom of the glue filling groove 113 is an arc structure or a straight line structure that gradually descends from the bottom support 112 to the side support 111. The gradually descending arc structure or straight line structure makes the bottom of the glue filling groove 113 have a height difference, and the colloid can flow from top to bottom under the action of gravity, and the colloid automatically fills the lower part of the glue filling groove 113, which is conducive to increasing the fluidity of the colloid, so that the glue filling groove 113 can be filled with colloid, and sufficient colloid is conducive to the fixation of the photovoltaic panel 200.
[0032] On the other hand, the bottom of the arc-shaped glue-filling groove 113 is conducive to increasing the structural strength of the top support frame 110 and improving the bearing capacity of the top support frame 110 on the photovoltaic panel 200. The bottom support 112 is used to abut the bottom of the photovoltaic panel 200, and the side support 111 is used to abut the side of the photovoltaic panel 200. The bottom support 112 and the side support 111 provide support for the photovoltaic panel 200 in two directions, which can improve the stability of the photovoltaic panel 200 installed on the frame.
[0033] As mentioned above, the bottom of the glue filling groove 113 can be an arc-shaped structure or a straight-line structure. When the bottom of the glue filling groove 113 is a straight-line structure, some reinforcement structures can be provided on the bottom of the glue filling groove 113 for the sake of strength of the glue filling groove 113. Figure 3 and Figure 4 As shown, a plurality of ribs 115 are arranged at intervals at the bottom of the glue filling groove 113, and the ribs 115 are arranged along the length direction of the top support frame 110. The ribs 115 can increase the structural rigidity of the bottom of the glue filling groove 113 to prevent it from twisting and deforming.
[0034] Furthermore, the top of the rib 115 is chamfered on both sides, and the two sides of the rib 115 are inclined so that the top of the rib 115 is smaller than the bottom. The rib 115 forms a structure that is small at the top and large at the bottom, and the chamfering of the top can reduce the resistance to the flow of the colloid, improve the fluidity of the colloid in the glue filling groove 113, facilitate the colloid to fill the glue filling groove 113, and increase the contact between the colloid and the photovoltaic panel 200. In addition, in addition to optimizing the structure of the rib 115 itself, the fluidity of the colloid in the glue filling groove 113 can also be increased by optimizing the spacing between two adjacent ribs 115. In this embodiment, the spacing between two adjacent ribs 115 is greater than the maximum width of the longitudinal section of the rib 115, so that the adhesive contact area between the colloid and the photovoltaic panel 200 can be increased while ensuring the fluidity of the colloid, thereby improving the bonding strength.
[0035] When filling the glue filling groove 113, it is necessary to consider the overflow of the glue to prevent the overflowed glue from contaminating the light-receiving surface of the photovoltaic panel 200. Figure 1-Figure 4 As shown, a rubber stop rib 114 is provided on the inner side of the side support 111, and the rubber stop rib 114 extends in the direction of the photovoltaic panel 200, and there is a gap between the end of the rubber stop rib 114 and the photovoltaic panel 200. The rubber stop rib 114 makes an additional groove between the side support 111 and the glue filling groove 113, and the shape of the groove can accommodate a part of the colloid, so as to prevent the colloid from overflowing to the surface of the photovoltaic panel 200 when the filling amount of the colloid is large, thereby preventing the light absorption efficiency of the photovoltaic panel 200 from decreasing. The extension length and angle of the rubber stop rib 114 can be designed according to actual needs, and are not unique. As shown in the figure and the figure, different rubber stop ribs 114 bring different structures of the glue filling groove 113.
[0036] In this embodiment, Figure 1-Figure 4 As shown, the top of the side support 111 is tilted toward the photovoltaic panel 200, and the side support 111 has a certain curvature as a whole, which can improve the side impact resistance of the frame. The top of the side support 111 is flush with the light-receiving surface of the photovoltaic panel 200, which can protect the side of the photovoltaic panel 200 while avoiding blocking the light-receiving surface of the photovoltaic panel 200, thereby improving the photoelectric conversion efficiency of the photovoltaic panel 200.
[0037] Furthermore, in this embodiment, referring to Figure 1-Figure 4, a plurality of reinforcing ribs 122 are arranged on the inner side of one side wall of the middle connecting frame 120, and the side wall between two adjacent reinforcing ribs 122 is in an arc-shaped structure. A plurality of reinforcing ribs 123 are arranged on the inner side of the side wall of the middle connecting frame 120 relative to the reinforcing rib 122, and the reinforcing ribs 123 are arranged along the length direction of the middle connecting frame 120, and the side wall between two adjacent reinforcing ribs 123 is in an arc-shaped structure. Both the reinforcing ribs 122 and the reinforcing ribs 123 can increase the structural strength of the inner side of the middle connecting frame 120, and improve the structural rigidity and deformation resistance. Setting the side wall between the reinforcing ribs 122 or the reinforcing ribs 123 into an arc-shaped structure can, on the one hand, improve the compression resistance of the inner side wall, and on the other hand, reduce the wall thickness of the side wall, which is beneficial to the lightweight design of the overall frame.
[0038] It should be noted that the top support frame 110, the middle connection frame 120 and the bottom plane frame 130 are an integrated structure. The integrated structure can make the photovoltaic module frame have good structural rigidity, and the integrated structure can be processed at one time by a mold, thereby reducing manufacturing errors and manufacturing costs.
[0039] Another aspect of the present application also provides a photovoltaic module frame installation structure, including a pressing block 300 and the above-mentioned photovoltaic module frame, the outer side of the photovoltaic module frame is provided with a snap-in groove 124, one end of the pressing block 300 extends into the snap-in groove 124 and snaps into the snap-in groove 124. One end of the pressing block 300 is connected to the outer side of the photovoltaic module frame through the snap-in groove 124 to achieve the installation of the photovoltaic module frame, avoid direct contact between the pressing block 300 and the light-receiving surface of the photovoltaic panel 200, and eliminate the obstruction of the light-receiving surface of the photovoltaic panel 200. Please refer to Figure 5 and Figure 6 The snap-in groove 124 is arranged on the outside of the photovoltaic component frame in an embedded or externally extended structural form.
[0040] In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "front", "rear", "left", "right", "up", "down", "top", "bottom", "inside", "outside", etc. are based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0041] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0042] The protection scope of the present invention is limited only by the claims. Thanks to the teachings of the present invention, those skilled in the art will easily recognize that alternative structures to the structures disclosed in the present invention can be used as feasible alternative embodiments, and the embodiments disclosed in the present invention can be combined to generate new embodiments, which also fall within the scope of the appended claims.
Claims
1. A photovoltaic module frame, comprising a top support frame (110), a middle connection frame (120) and a bottom plane frame (130), wherein one end of the middle connection frame (120) is connected to the top support frame (110), and the other end is connected to the bottom plane frame (130); the top support frame (110) comprises a side support (111) and a bottom support (112), wherein the side support (111) and the bottom support (112) are connected to form a glue filling groove (113), characterized in that: The bottom of the glue filling groove (113) is an arc-shaped structure or a straight-line structure that gradually descends from the bottom support (112) to the side support (111), the bottom support (112) is used to abut the bottom of the photovoltaic panel (200), and the side support (111) is used to abut the side of the photovoltaic panel (200).
2. A photovoltaic module frame according to claim 1, characterized in that: The bottom of the glue filling groove (113) is a linear structure. A plurality of convex ribs (115) are arranged at intervals on the bottom of the glue filling groove (113). The convex ribs (115) are arranged along the length direction of the top support frame (110).
3. A photovoltaic module frame according to claim 2, characterized in that: Both sides of the top of the convex rib (115) are rounded, and both sides of the convex rib (115) are inclined so that the top of the convex rib (115) is smaller than the bottom.
4. A photovoltaic module frame according to claim 2, characterized in that: The distance between two adjacent convex ribs (115) is greater than the maximum width of the longitudinal section of the convex rib (115).
5. A photovoltaic module frame according to claim 1, characterized in that: A rubber stop rib (114) is provided on the inner side of the side support (111), and the rubber stop rib (114) extends in the direction of the photovoltaic panel (200), and a gap exists between the end of the rubber stop rib (114) and the photovoltaic panel (200).
6. A photovoltaic module frame according to claim 1, characterized in that: The top end of the side support (111) is arranged to be inclined in the direction of the photovoltaic panel (200), and the top end of the side support (111) is flush with the light-receiving surface of the photovoltaic panel (200).
7. A photovoltaic module frame according to claim 1, characterized in that: A plurality of reinforcing ribs (122) are arranged on the inner side of one side wall of the middle connecting frame (120), and the side wall between two adjacent reinforcing ribs (122) is in an arc-shaped structure.
8. A photovoltaic module frame according to claim 7, characterized in that: A plurality of reinforcing ribs (123) are arranged on the inner side of the side wall of the middle connecting frame (120) relative to the reinforcing rib (122); the reinforcing ribs (123) are arranged along the length direction of the middle connecting frame (120); and the side wall between two adjacent reinforcing ribs (123) is in an arc-shaped structure.
9. A photovoltaic module frame according to claim 1, characterized in that: The top support frame (110), the middle connection frame (120) and the bottom plane frame (130) are an integrated structure.
10. A photovoltaic module frame mounting structure, characterized in that: It comprises a pressing block (300) and a photovoltaic module frame as claimed in any one of claims 1 to 9, wherein a snap-in groove (124) is arranged on the outer side of the photovoltaic module frame, and one end of the pressing block (300) extends into the snap-in groove (124) to snap-in with the snap-in groove (124).
Citation Information
Patent Citations
A-surface-free assembly frame
CN217721115U