Precise compressed air filter element

By using refrigerated components and specific structural components in the precision compressed air filter element, the water vapor in the condensed air and evenly distributed the air evenly, solve the problem of blocking elements under the high humidity environment, extended the use time and improved the cleaning cycle.

CN222400727UActive Publication Date: 2025-01-28COSMIC (TIANJIN) ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202420301458.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-19
Publication Date
2025-01-28
Estimated Expiration
2034-02-19

AI Technical Summary

Technical Problem

The existing precision compressed air filter cannot effectively remove water vapor in the air under high humidity environment, resulting in water vapor and impurities agglomeration, causing blockage and difficulty in cleaning, and reducing the use time.

Method used

Design a precision compressed air filter element, using refrigeration components, alien copper plates, multi -convex copper plates, oblique transmission, and bronchial pipes, etc., to prevent it from entering the filter element through condensing the air vapor, and the air pipes are evenly distributed evenly to avoid Stress concentration.

Benefits of technology

Effectively remove water vapor in the air, prevent blocking blocks, extend the duration of the filter element, improve the cleaning cycle, and provide a protective effect through uniform air distribution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a precise compressed air filter element which comprises an air inlet pipe, the bottom of the air inlet pipe is fixedly connected with a shell, a refrigeration assembly is installed in the shell, the bottom of the refrigeration assembly is symmetrically and fixedly connected with two special-shaped copper plates, and one side of the outer surface of each special-shaped copper plate is provided with a multi-protruding-block copper plate in a matched mode. The outer surfaces of the two multi-lug copper plates are jointly and fixedly connected with a gas bundling pipe, and the inner surface of the gas bundling pipe is fixedly connected with a plurality of inclined baffles. According to the utility model, through the arrangement of the refrigeration assembly, the special-shaped copper plate, the multi-bulge copper plate, the inclined baffle and the air bundling pipe, air in the air inlet filter element can be condensed, water vapor in the air is condensed into small water drops, and the water vapor is prevented from entering the filter element and being combined with dust to form blocks, so that the filter element is blocked and is not easy to clean; the air distribution pipe is rotated by utilizing air, so that the air is uniformly distributed in the filter element, stress concentration is avoided, and a protection effect on the filter element is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of precision compressed air filter elements, in particular to a precision compressed air filter element. Background Art

[0002] The main function of precision compressed air filter is to filter out impurities and tiny particles in compressed air, such as water droplets, grease, dust, bacteria and viruses. Precision compressed air filter elements are made of a variety of different materials, the most common of which are polyamide membrane, glass fiber, cellulose, ceramic and stainless steel;

[0003] The air humidity in some places is high, and conventional precision compressed air filter elements cannot effectively remove water vapor in the air before filtration, causing impurities and water vapor in the air to enter the precision compressed air filter element. After the precision compressed air filter element filters them, the water vapor and impurities will remain on the surface of the precision compressed air filter element, which is easy to agglomerate and cause blockage, reducing the service life of the precision compressed air filter element and increasing the cleaning cycle. At the same time, the agglomerates adhere to the surface of the precision compressed air filter element and are not easy to clean. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a precise compressed air filter element.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a precision compressed air filter element, including an air inlet pipe, the bottom of the air inlet pipe is fixedly connected to a shell, a refrigeration component is installed inside the shell, the bottom of the refrigeration component is symmetrically fixedly connected to two special-shaped copper plates, one side of the outer surface of the two special-shaped copper plates is matched with a multi-bump copper plate, the outer surfaces of the two multi-bump copper plates are commonly fixedly connected to an air bundle pipe, the inner surface of the air bundle pipe is fixedly connected to a plurality of oblique blocks, the outer surface of the air bundle pipe is provided with a plurality of air outlets matching the oblique blocks, the outer surface of the air bundle pipe is sealingly and rotatably connected to an air distribution pipe, the outer surface of the air bundle pipe is fixedly sleeved with two end covers, a metal filter is commonly fixedly connected between the two end covers, and the outer surface of the metal filter is fixedly sleeved with a cellulose layer fixedly connected to the two end covers.

[0006] Furthermore, the refrigeration component includes a semiconductor refrigeration plate, and the semiconductor refrigeration plate is fixedly embedded in the outer wall of the shell, the cooling end of the semiconductor refrigeration plate is attached to a heat sink fixedly connected to the shell, the cooling end of the semiconductor refrigeration plate is attached to a heat conductive block, and the heat conductive block is fixedly connected to the special-shaped copper plate and the multi-bump copper plate, so that the special-shaped copper plate and the multi-bump copper plate can be cooled, thereby facilitating the condensation of the incoming air.

[0007] Furthermore, the air distribution pipe includes a pipe body, and the pipe body is sealed and rotatably connected to the outer surface of the air bundle pipe. A plurality of inclined pipes are fixedly passed through the outer surface of the pipe body. When the air is discharged through the inclined pipes, the pipe body can be driven to rotate, which is conducive to the uniform distribution of compressed air in the filter element.

[0008] Furthermore, the plurality of air outlets are all located inside the tube body, ensuring that the compressed air entering the air bundle pipe can only enter the tube body.

[0009] Furthermore, a support net fixedly connected to the two end covers is fixedly sleeved on the outer surface of the cellulose layer, and the arrangement of the support net can ensure the strength of the filter element.

[0010] Furthermore, two through holes are symmetrically opened on the top of the heat conductive block and penetrate to the bottom, and the through holes match the gap between the special-shaped copper plate and the adjacent multi-bump copper plate, which is conducive to the compressed air entering the air bundle pipe.

[0011] Furthermore, a drainage pipe is fixedly connected to the bottom of the air bundle pipe, so that water in the air bundle pipe can be drained regularly.

[0012] Beneficial effects of the utility model:

[0013] When the utility model is in use, the precision compressed air filter element can condense the air in the air intake filter element through the arranged refrigeration component, special-shaped copper plate, multi-protrusion copper plate, oblique baffle and air bundle pipe, so that the water vapor in the air condenses into small water droplets, thereby preventing the water vapor from entering the filter element and combining with dust to form blocks, causing the filter element to be blocked and difficult to clean; and then through the arranged air distribution pipe, the air is used to rotate the air distribution pipe to evenly distribute the air in the filter element, thereby avoiding stress concentration and protecting the filter element. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 It is a cross-sectional view of the utility model;

[0016] Figure 3 This is a schematic diagram of the air distribution pipe structure of the utility model.

[0017] Legend:

[0018] 1. Inlet pipe; 2. Radiator; 3. Shell; 4. End cover; 5. Support net; 6. Air bundle pipe; 7. Drain pipe; 8. Heat transfer block; 9. Oblique pipe; 10. Special-shaped copper plate; 11. Oblique baffle; 12. Semiconductor cooling sheet; 13. Cellulose layer; 14. Copper plate with multiple bumps; 15. Tube body; 16. Metal filter. DETAILED DESCRIPTION

[0019] Figures 1 to 3 As shown, it relates to a precision compressed air filter element, including an air intake pipe 1, the bottom of the air intake pipe 1 is fixedly connected with a shell 3, a refrigeration component is installed inside the shell 3, the bottom of the refrigeration component is symmetrically fixedly connected with two special-shaped copper plates 10, one side of the outer surface of the two special-shaped copper plates 10 is matched with a multi-bump copper plate 14, the outer surfaces of the two multi-bump copper plates 14 are commonly fixedly connected with an air bundle pipe 6, the inner surface of the air bundle pipe 6 is fixedly connected with a plurality of oblique blocks 11, the outer surface of the air bundle pipe 6 is provided with a plurality of air outlets matching the oblique blocks 11, the outer surface of the air bundle pipe 6 is sealingly and rotatably connected with an air distribution pipe, the outer surface of the air bundle pipe 6 is fixedly sleeved with two end covers 4, a metal filter screen 16 is commonly fixedly connected between the two end covers 4, and the outer surface of the metal filter screen 16 is fixedly sleeved with a cellulose layer 13 fixedly connected to the two end covers 4.

[0020] The refrigeration component includes a semiconductor refrigeration plate 12, and the semiconductor refrigeration plate 12 is fixedly embedded in the outer wall of the shell 3, the cooling end of the semiconductor refrigeration plate 12 is attached to the heat sink 2 fixedly connected to the shell 3, the cooling end of the semiconductor refrigeration plate 12 is attached to the heat conducting block 8, and the heat conducting block 8 is fixedly connected to the special-shaped copper plate 10 and the multi-bump copper plate 14.

[0021] After the semiconductor refrigeration sheet 12 is started, the heat generated is dissipated into the air through the radiator 2, and the cold energy generated is transmitted to the special-shaped copper plate 10 and the multi-bump copper plate 14 through the heat-conducting block 8, thereby condensing the incoming compressed air.

[0022] Two through holes extending from the top to the bottom are symmetrically provided on the top of the heat conducting block 8 , and the through holes match the gap between the special-shaped copper plate 10 and the adjacent multi-bump copper plate 14 , which is conducive to the compressed air entering the air bundle pipe 11 .

[0023] The air distribution pipe includes a pipe body 15 , and the pipe body 15 is sealingly and rotatably connected to the outer surface of the air bundle pipe 6 , and a plurality of inclined pipes 9 are fixedly passed through the outer surface of the pipe body 15 .

[0024] The plurality of air outlets are all located inside the tube body 15 .

[0025] The air in the air bundle pipe 6 enters the pipe body 15 through the air outlet, and then is discharged through the inclined pipe 9. After the compressed air is discharged through the inclined pipe 9, it drives the pipe body 15 to rotate, so that the compressed air is evenly distributed in the filter element.

[0026] A support net 5 fixedly connected to two end caps 4 is fixedly sleeved on the outer surface of the cellulose layer 13 .

[0027] The support net 5 increases the strength of the filter element, making it less likely to deform, thereby extending the service life of the filter element. The support net 5 can be made of a stainless steel metal net, which is less likely to corrode, thereby extending the service life of the support net 5.

[0028] A drainage pipe 7 is fixedly passed through the bottom of the air bundle pipe 6 .

[0029] In actual use, the drain pipe 7 can be installed with a water level detection device and a control valve. The water level detection device can detect the water level in the air bundle pipe 6 to prevent the water level from being too high and entering the pipe body 15. The control valve can control the opening and closing of the drain pipe 7.

[0030] Working principle: After the semiconductor refrigeration sheet 12 is started, the heat generated is dissipated into the air through the radiator 2, and the cold energy generated is transmitted to the special-shaped copper plate 10 and the multi-bump copper plate 14 through the heat-conducting block 8. The compressed air enters the heat-conducting block 8 through the air inlet pipe 1, and then enters the gap between the special-shaped copper plate 10 and the multi-bump copper plate 14. The compressed air is condensed by the special-shaped copper plate 10 and the multi-bump copper plate 14. After condensation, the water vapor in the compressed air condenses into small water droplets and falls into the bottom of the air bundle pipe 6. The condensed compressed air enters the tube body 15 and is then discharged through the inclined tube 9. After the compressed air is discharged through the inclined tube 9, it will drive the tube body 15 to rotate, so that the compressed air is evenly distributed in the metal filter 16, and then the compressed air is filtered through the metal filter 16 and the cellulose layer 13.

[0031] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A precision compressed air filter element, comprising an air intake pipe (1), characterized in that: The bottom of the air inlet pipe (1) is fixedly connected to a shell (3), a refrigeration component is installed inside the shell (3), and the bottom of the refrigeration component is symmetrically fixedly connected to two special-shaped copper plates (10), one side of the outer surface of the two special-shaped copper plates (10) is matched with a multi-bump copper plate (14), the outer surfaces of the two multi-bump copper plates (14) are commonly fixedly connected to an air bundle pipe (6), the inner surface of the air bundle pipe (6) is fixedly connected to a plurality of oblique stops (11), the outer surface of the air bundle pipe (6) is provided with a plurality of air outlets matching the oblique stops (11), the outer surface of the air bundle pipe (6) is sealingly rotatably connected to an air distribution pipe, the outer surface of the air bundle pipe (6) is fixedly sleeved with two end covers (4), a metal filter screen (16) is commonly fixedly connected between the two end covers (4), and the outer surface of the metal filter screen (16) is fixedly sleeved with a cellulose layer (13) fixedly connected to the two end covers (4).

2. A precision compressed air filter element according to claim 1, characterized in that: The refrigeration component comprises a semiconductor refrigeration sheet (12), and the semiconductor refrigeration sheet (12) is fixedly embedded in the outer wall of the shell (3), the refrigeration end of the semiconductor refrigeration sheet (12) is bonded to a heat sink (2) fixedly connected to the shell (3), the refrigeration end of the semiconductor refrigeration sheet (12) is bonded to a heat conduction block (8), and the heat conduction block (8) is fixedly connected to the special-shaped copper plate (10) and the multi-bump copper plate (14).

3. A precision compressed air filter element according to claim 1, characterized in that: The air distribution pipe comprises a pipe body (15), and the pipe body (15) is sealingly rotatably connected to the outer surface of the air bundle pipe (6), and a plurality of inclined pipes (9) are fixedly passed through the outer surface of the pipe body (15).

4. A precision compressed air filter element according to claim 3, characterized in that: The plurality of air outlets are all located inside the tube body (15).

5. The precision compressed air filter element according to claim 1, characterized in that: The outer surface of the cellulose layer (13) is fixedly sleeved with a support net (5) that is fixedly connected to the two end covers (4).

6. A precision compressed air filter element according to claim 2, characterized in that: The top of the heat conducting block (8) is symmetrically provided with two through holes extending to the bottom, and the through holes match the gap between the special-shaped copper plate (10) and the adjacent multi-bump copper plate (14).

7. The precision compressed air filter element according to claim 1, characterized in that: A drainage pipe (7) is fixedly connected through the bottom of the air bundle pipe (6).

Citation Information

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