Coil pipe type reaction kettle with high heat utilization rate

By designing conveying components and conducting components in coil-type reactors, the problem of low heat utilization in the prior art is solved, and more efficient heat transfer and temperature maintenance are achieved, which is suitable for applications that increase the temperature in the reactor.

CN222427964UActive Publication Date: 2025-02-07JIANGSU SUNRISE CHEM CO LTD
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Patent Information

Application Number
CN202421491456.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-02-07
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

The existing coil-type reactors have low heat utilization during heating and are easily dissipated.

Method used

A coil type reactor including a base, a reactor body, a conduction assembly, a conduit assembly and a water pumping mechanism are designed. By providing a conveying assembly, steam is allowed to enter the conducting assembly through the conduit assembly and valve assembly, and the larger surface area of ​​the conducting assembly and metal material are used to improve heat transfer efficiency.

Benefits of technology

The heat utilization and transfer rate are improved, and the temperature in the reactor can be effectively maintained and the normal progress of the reaction can be ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of reaction kettles, in particular to a coil pipe type reaction kettle with high heat utilization rate, which comprises a base, a reaction kettle body, a conduction assembly, two guide pipe assemblies and a water pumping mechanism. Water in the conveying assembly enters the conduction assembly through the other valve assembly and the upper end of the guide pipe assembly, at the moment, the water entering the conduction assembly has flowability, the surface area of the conduction assembly is large, the heat transfer efficiency and the utilization rate can be better improved, and the conduction assembly is made of metal materials. When the temperature in the reaction kettle body is balanced, the conveying assembly on the other side of the reaction kettle body works, water in the conduction assembly is pumped out, and the circulation is beneficial for increasing the temperature in the reaction kettle body, and when the temperature reaches the upper limit, the temperature can be maintained to be stable, so that the reaction is more facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of reactors, in particular to a coil-type reactor with high heat utilization rate. Background Art

[0002] The broad understanding of the reactor is a container for physical or chemical reactions. Through the structural design and parameter configuration of the container, the heating, evaporation, cooling and low-speed mixing functions required by the process are realized. The reactor is composed of a reactor body, a reactor cover, a jacket, an agitator, a transmission device, a shaft sealing device, a support, etc. The stirring forms generally include anchor type, paddle type, turbine type, propulsion type or frame type, etc. The existing cleaning methods have the following main disadvantages:

[0003] In the prior art, after hot water is introduced into the coil-type reactor, the reactor body absorbs heat, and the heat absorbed by the reactor is easily dissipated. In addition, the contact area between the coil and the reactants is small, resulting in low heat utilization rate.

[0004] In view of the above problems, a coil-type reactor with high heat utilization rate is now provided. Summary of the invention

[0005] The utility model aims to provide a coil-type reactor with high heat utilization rate to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] Provided is a coil-type reactor with high heat utilization rate, comprising a base, a reactor body, a conduction component, two conduit components and a water pumping mechanism, wherein a bracket is provided on the base, the reactor body is fixed on the bracket at the middle position of the base, one end of the two water pumping mechanisms are respectively fixed on the brackets on both sides of the reactor body, the other ends of the two water pumping mechanisms are respectively fixedly connected to both sides of the reactor body, the conduction component is fixedly installed in the inner cavity of the reactor body, and the conduit component is fixedly connected to the water pumping mechanism;

[0008] The two water pumping mechanisms each include a conveying assembly and two valve assemblies. The conveying assemblies are respectively fixed on the brackets on both sides of the reactor body. One end of the two valve assemblies are respectively fixed on the upper and lower sides of one end of the conveying assembly, and the other ends of the two valve assemblies are fixedly connected to the catheter assembly.

[0009] Furthermore, a water tank is fixedly mounted on the base, and one end of the catheter assembly is disposed in the water tank.

[0010] Furthermore, the conveying assembly includes a cylinder, a piston and a tank body, the piston is slidably installed in the tank body, the tank body is fixedly installed on the bracket, the output end of the cylinder is fixedly connected to the piston, the cylinder is fixed on the bracket, and connecting holes are opened on the upper and lower sides of one end of the tank body, and one end of the two valve assemblies is respectively fixed in the connecting holes.

[0011] Furthermore, the valve assembly includes a valve body and a ball plug, wherein two ends of the inner cavity of the valve body are respectively provided with an arc groove and a rectangular block, the ball plug is arranged in the inner cavity of the valve body, and the other end of the valve body is fixedly connected to the catheter assembly.

[0012] Furthermore, the catheter assembly includes a U-shaped tube and a straight tube, one end of the U-shaped tube is fixedly connected to the other end of a valve body, and the other end of the U-shaped tube is arranged in the conduction assembly, one end of the straight tube is fixedly connected to the other end of another valve body, and the other end of the straight tube is arranged in the water tank.

[0013] Furthermore, the conduction component includes a cavity, an upper cover and a thermal insulation plate, the thermal insulation plate is fixedly installed in the inner cavity of the reactor body, the cavity is fixedly connected to the thermal insulation plate, the upper cover is fixedly connected to the upper end of the cavity, the upper cover is provided with two connecting ports, and the U-shaped tube is fixedly passed through the connecting ports and arranged in the cavity.

[0014] The beneficial effects of the utility model are:

[0015] The utility model discloses a coil-type reactor with high heat utilization rate. The conveying component on one side of the reactor body is set to work, so that water after steam is introduced enters the conveying component through the conduit component and the valve component, and then the conveying component works in the reverse direction, so that the water in the conveying component enters the conduction component through another valve component and the upper end of the conduit component. At this time, the water entering the conduction component has fluidity, and the surface area of ​​the conduction component is large, which is more beneficial to improving the heat transfer efficiency and utilization rate. The conduction component is made of metal material, which makes the heat transfer rate faster. When the temperature in the reactor body reaches equilibrium, the conveying component on the other side of the reactor body works to extract the water in the conduction component. Such a cycle is beneficial to increasing the temperature in the reactor body. When the temperature reaches the upper limit, the temperature can be maintained stable, which is more conducive to the reaction. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the overall three-dimensional structure of the conductive component of the utility model;

[0018] Figure 3This is a schematic diagram of the overall three-dimensional structure of the conveying component of the utility model;

[0019] Figure 4 It is a schematic diagram of the overall three-dimensional structure of the catheter assembly of the utility model;

[0020] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0021] 1. Base; 11. Bracket; 12. Water tank;

[0022] 2. Reactor body;

[0023] 3. Conducting component; 31. Cavity; 32. Upper cover; 321. Connecting port; 33. Insulation board;

[0024] 4. catheter assembly; 41. U-shaped tube; 42. straight tube;

[0025] 5. Water pumping mechanism; 51. Delivery assembly; 511. Cylinder; 512. Piston; 513. Tank body; 52. Valve assembly; 521. Valve body; 522. Ball plug. DETAILED DESCRIPTION

[0026] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

[0027] The utility model provides the following preferred embodiments:

[0028] Reference Figure 1-2 As shown, a coil-type reactor with high heat utilization rate comprises a base 1, a reactor body 2, a conduction component 3, two conduit components 4 and a water pumping mechanism 5, wherein a bracket 11 is provided on the base 1, the reactor body 2 is fixed on the bracket 11 at the middle position of the base 1, one end of the two water pumping mechanisms 5 are respectively fixed on the brackets 11 on both sides of the reactor body 2, and the other ends of the two water pumping mechanisms 5 are respectively fixedly connected to both sides of the reactor body 2, the conduction component 3 is fixedly installed in the inner cavity of the reactor body 2, and the conduit component 4 is fixedly connected to the water pumping mechanism 5;

[0029] The two water pumping mechanisms 5 each include a conveying assembly 51 and two valve assemblies 52. The conveying assembly 51 is respectively fixed on the brackets 11 on both sides of the reactor body 2. One end of the two valve assemblies 52 is respectively fixed on the upper and lower sides of one end of the conveying assembly 51. The other ends of the two valve assemblies 52 are fixedly connected to the conduit assembly 4.

[0030] The conveying component 51 on one side of the reactor body 2 works so that the water after the steam is introduced enters the conveying component 51 through the conduit component 4 and the valve component 52, and then the conveying component 51 works in the reverse direction so that the water in the conveying component 51 enters the conduction component 3 through another valve component 52 and the upper end of the conduit component 4. At this time, the water entering the conduction component 3 has fluidity, and the surface area of ​​the conduction component 3 is large, which is more beneficial to improving the heat transfer efficiency and utilization rate. The conduction component 3 is made of metal material, which makes the heat transfer rate faster. When the temperature in the reactor body 2 reaches equilibrium, the conveying component 51 on the other side of the reactor body 2 works to extract the water in the conduction component 3. Such a cycle is beneficial to increasing the temperature in the reactor body 2. When the temperature reaches the upper limit, the temperature can be maintained stable, which is more conducive to the reaction.

[0031] A water tank 12 is fixedly mounted on the base 1 , and one end of the conduit assembly 4 is disposed in the water tank 12 .

[0032] Water is introduced into the water storage tank 12, and then steam is introduced into the water to increase the temperature of the water.

[0033] Reference Figure 3 As shown, the conveying assembly 51 includes a cylinder 511, a piston 512 and a tank body 513. The piston 512 is slidably installed in the tank body 513, and the tank body 513 is fixedly installed on the bracket 11. The output end of the cylinder 511 is fixedly connected to the piston 512. The cylinder 511 is fixed on the bracket 11. Connecting holes are opened on the upper and lower sides of one end of the tank body 513, and one end of the two valve assemblies 52 is respectively fixed in the connecting holes.

[0034] The piston 512 is arranged to be slidably installed in the tank body 513, and the tank body 513 is fixedly installed on the bracket 11, so that the connection between the tank body 513 and the bracket 11 is more firmly, the output end of the cylinder 511 is fixedly connected to the piston 512, the cylinder 511 is fixed on the bracket 11, and connecting holes are opened on the upper and lower sides of one end of the tank body 513, and one end of the two valve assemblies 52 is respectively fixed in the connecting holes. When the cylinder 511 contracts, the water stored in the water tank 12 enters the tank body 513 through the conduit assembly 4. When the cylinder 511 extends, the water in the tank body 513 enters the conduction assembly 3 through the upper end of the conduit assembly 4 through the squeezing of the piston 512, thereby increasing the reaction temperature in the reactor body 2.

[0035] The valve assembly 52 includes a valve body 521 and a ball plug 522 . An arc groove and a rectangular block are respectively provided at two ends of the inner cavity of the valve body 521 . The ball plug 522 is arranged in the inner cavity of the valve body 521 . The other end of the valve body 521 is fixedly connected to the catheter assembly 4 .

[0036] By setting an arc groove and a rectangular block at both ends of the inner cavity of the valve body 521, the ball plug 522 is arranged in the inner cavity of the valve body 521, and the other end of the valve body 521 is fixedly connected to the catheter assembly 4. The expansion and contraction of the cylinder 511 causes the gas pressure in the tank body 513 to change, thereby causing the ball plug 522 to move between the arc groove and the rectangular groove in the valve body 521.

[0037] Reference Figure 4 As shown, the catheter assembly 4 includes a U-shaped tube 41 and a straight tube 42, one end of the U-shaped tube 41 is fixedly connected to the other end of a valve body 521, and the other end of the U-shaped tube 41 is arranged in the conduction assembly 3, one end of the straight tube 42 is fixedly connected to the other end of another valve body 521, and the other end of the straight tube 42 is arranged in the water storage tank 12.

[0038] By setting one end of the U-shaped tube 41 to be fixedly connected with the other end of a valve body 521, the other end of the U-shaped tube 41 is arranged in the conduction component 3, one end of the straight tube 42 is fixedly connected with the other end of another valve body 521, and the other end of the straight tube 42 is arranged in the water storage tank 12, when the cylinder 511 contracts, the water in the water storage tank 12 enters the tank body 513 through the straight tube 42 and the valve body 521 fixedly installed below one end of the tank body 513, and when the cylinder 511 extends, the water enters the conduction component 3 through the valve body 521 fixedly installed above one end of the tank body 513 and the U-shaped tube 41.

[0039] The conduction component 3 includes a cavity 31, an upper cover 32 and an insulation plate 33. The insulation plate 33 is fixedly installed in the inner cavity of the reactor body 2. The cavity 31 is fixedly connected to the insulation plate 33. The upper cover 32 is fixedly connected to the upper end of the cavity 31. The upper cover 32 is provided with two connecting ports 321. The U-shaped tube 41 is fixedly passed through the connecting ports 321 and is arranged in the cavity 31.

[0040] By setting a thermal insulation plate 33 and fixing it in the inner cavity of the reactor body 2, the water temperature in the cavity 31 can be preserved longer to improve the utilization rate of heat. The cavity 31 is fixedly connected to the thermal insulation plate 33, so that the connection of the entire device is more secure. The upper cover 32 is fixedly connected to the upper end of the cavity 31. The upper cover 32 is provided with two connecting ports 321. The U-shaped tube 41 is fixedly passed through the connecting port 321 and is arranged in the cavity 31, so that the water passing through the U-shaped tube 41 can smoothly enter the cavity 31 to ensure the normal progress of the reaction.

[0041] The beneficial effects of the present invention are specifically embodied in that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A coil-type reactor with high heat utilization rate, characterized in that: The invention comprises a base (1), a reactor body (2), a conduction component (3), two conduit components (4) and a water pumping mechanism (5), wherein the base (1) is provided with a bracket (11), the reactor body (2) is fixed on the bracket (11) at the middle position of the base (1), one end of the two water pumping mechanisms (5) are respectively fixed on the brackets (11) on both sides of the reactor body (2), the other ends of the two water pumping mechanisms (5) are respectively fixedly connected to both sides of the reactor body (2), the conduction component (3) is fixedly installed in the inner cavity of the reactor body (2), and the conduit component (4) is fixedly connected to the water pumping mechanism (5); The two water pumping mechanisms (5) each comprise a conveying assembly (51) and two valve assemblies (52); the conveying assemblies (51) are respectively fixed to brackets (11) on both sides of the reactor body (2); one end of the two valve assemblies (52) are respectively fixed to the upper and lower sides of one end of the conveying assembly (51); and the other ends of the two valve assemblies (52) are fixedly connected to the conduit assembly (4).

2. The coil-type reactor with high heat utilization rate according to claim 1, characterized in that: A water storage tank (12) is fixedly mounted on the base (1), and one end of the conduit assembly (4) is disposed in the water storage tank (12).

3. A coil-type reactor with high heat utilization rate according to claim 2, characterized in that: The conveying assembly (51) comprises a cylinder (511), a piston (512) and a tank body (513); the piston (512) is slidably mounted in the tank body (513); the tank body (513) is fixedly mounted on a bracket (11); an output end of the cylinder (511) is fixedly connected to the piston (512); the cylinder (511) is fixedly mounted on the bracket (11); connection holes are provided at upper and lower sides of one end of the tank body (513); and one end of the two valve assemblies (52) is respectively fixed in the connection holes.

4. The coil-type reactor with high heat utilization rate according to claim 3, characterized in that: The valve assembly (52) comprises a valve body (521) and a ball plug (522); an arc-shaped groove and a rectangular block are respectively provided at two ends of an inner cavity of the valve body (521); the ball plug (522) is arranged in the inner cavity of the valve body (521); and the other end of the valve body (521) is fixedly connected to the catheter assembly (4).

5. A coil-type reactor with high heat utilization rate according to claim 4, characterized in that: The conduit assembly (4) comprises a U-shaped tube (41) and a straight tube (42); one end of the U-shaped tube (41) is fixedly connected to the other end of a valve body (521); the other end of the U-shaped tube (41) is arranged in the conduction assembly (3); one end of the straight tube (42) is fixedly connected to the other end of another valve body (521); the other end of the straight tube (42) is arranged in the water storage tank (12).

6. A coil-type reactor with high heat utilization rate according to claim 5, characterized in that: The conduction component (3) comprises a cavity (31), an upper cover (32) and a thermal insulation plate (33); the thermal insulation plate (33) is fixedly installed in the inner cavity of the reactor body (2); the cavity (31) is fixedly connected to the thermal insulation plate (33); the upper cover (32) is fixedly connected to the upper end of the cavity (31); the upper cover (32) is provided with two connection ports (321); and the U-shaped tube (41) is fixedly passed through the connection ports (321) and is arranged in the cavity (31).