Flattening device capable of deburring for processing prefabricated rubber runway

By designing a flattening device that can automatically remove burrs while flattening the rubber runway, the problem that traditional devices cannot flatten and remove burrs at the same time is solved, and the effect of simplifying the processing process and improving efficiency is achieved.

CN222431366UActive Publication Date: 2025-02-07HUNAN BAIMI SPORTS IND CO LTD
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Patent Information

Application Number
CN202420831379.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2025-02-07
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

The traditional flattening device for prefabricated rubber runway processing cannot remove burrs at the same time during the flattening process, resulting in complex processing and inefficient processing.

Method used

A flattening device for removing burrs for prefabricated rubber runway processing is designed. The device sets the motor and the pressing platform surface on the vertical support plate, and fixes the pressing roller on the output shaft of the motor, and uses the motor to drive the pressing roller on the pressing platform. The surface is rolled for flattening, and cutting blades are provided at both ends of the pressing roller. Through the cooperation of the swing plate and the threaded rod, the burrs are automatically removed during the flattening process.

Benefits of technology

The device can automatically remove burrs while flattening the rubber runway, simplifying the processing process, improving processing efficiency, and avoiding additional burrs removal operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flattening device capable of deburring for processing a prefabricated rubber runway, which comprises a base plate, a vertical supporting plate is welded and fixed on the upper surface of the base plate, a motor is fixed on the back of the vertical supporting plate, a compression roller is fixed on an output shaft of the motor, and an end shaft is fixed at the center of the outer end of the compression roller. A first swinging plate capable of swinging is connected to an output shaft of the motor through a bearing, a second swinging plate capable of swinging is connected to the end shaft through a bearing, threaded rods are connected to the outer end of the first swinging plate and the outer end of the second swinging plate through bearings, a first cutting blade and a second cutting blade are arranged on the two threaded rods respectively, and a supporting table is further fixedly welded to the front face of the vertical supporting plate. Cylinders are fixed at two ends of the upper surface of the supporting table; and pressing table surfaces are fixed at extending ends of the cylinders. According to the flattening device capable of deburring for processing the prefabricated rubber runway, optimization and improvement are conducted on the basis of the structure of an existing flattening device for processing the prefabricated rubber runway, so that the flattening device has the flattening and deburring functions, the processing flow can be effectively simplified, and the processing efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of prefabricated rubber track processing devices, in particular to a flattening device capable of removing burrs and used for processing prefabricated rubber track. Background Art

[0002] Prefabricated rubber track is a kind of track surface material made of rubber as the main raw material. It is widely used in sports venues due to its excellent characteristics. The processing technology of prefabricated rubber track includes mixing, drying, flattening, deburring, cutting, etc. The traditional flattening device for prefabricated rubber track processing can only flatten the prefabricated rubber track. The burrs cannot be removed at the same time during the flattening process. The burr removal operation has to be performed separately. How to remove the burrs during the flattening process and simplify the processing process is a technical problem that we urgently need to solve.

[0003] In order to solve the above problems, we propose a flattening device capable of removing burrs for processing prefabricated rubber runways, which improves on the shortcomings of the prior art. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the defects of the prior art and provide a flattening device capable of removing burrs for processing a prefabricated rubber runway. In order to solve the above technical problem, the utility model provides the following technical solutions:

[0005] The utility model discloses a deburring flattening device for processing a prefabricated rubber runway, comprising a base plate, a vertical support plate welded and fixed on the upper surface of the base plate, a motor fixed on the back of the vertical support plate, a pressure roller fixed on the output shaft of the motor, an end shaft fixed at the center of the outer end of the pressure roller, a swingable pendulum plate 1 is connected to the output shaft of the motor through a bearing, a swingable pendulum plate 2 is connected to the end shaft through a bearing, and the outer ends of the pendulum plate 1 and the pendulum plate 2 are connected to threaded rods through bearings, and cutting blades 1 and 2 are respectively provided on the two threaded rods, a support platform is also welded and fixed on the front surface of the vertical support plate, cylinders are fixed at both ends of the upper surface of the support platform, a pressure platform surface is fixed on the protruding end of the cylinder, a hanging plate is also fixed on the front surface of the vertical support plate, two brackets are fixed on the bottom of the hanging plate, a twitchy pressure rod is inserted into the bracket, and a spring is sleeved on the pressure rod.

[0006] Preferably, the output shaft of the motor passes through the vertical support plate, a bearing is further provided at the connection between the output shaft and the vertical support plate, and the center of the inner end surface of the pressure roller is fixed to the output shaft of the motor.

[0007] Preferably, the cutting blade one and the cutting blade two are connected to the threaded rod via nuts.

[0008] Preferably, extrusion blocks are fixed on the inner sides of the swing plate 1 and the swing plate 2, the bottom end of the pressure rod is pressed against the corresponding extrusion blocks, and the two ends of the spring are respectively fixed on the end cap and the bracket of the pressure rod.

[0009] Preferably, a controller is also provided on the support platform, and the controller is electrically connected to the motor and the cylinder, and the two cylinders move synchronously.

[0010] Preferably, cutting grooves are provided on both sides of the upper surface of the pressing platform, and the first cutting blade and the second cutting blade are respectively located directly above the corresponding cutting grooves.

[0011] Compared with the prior art, the beneficial effects achieved by the utility model are:

[0012] By arranging a motor and a pressing platform on a vertical support plate, and fixing a pressing roller on the output shaft of the motor, the motor drives the pressing roller to roll above the pressing platform, and the prefabricated rubber runway is placed between the pressing roller and the pressing platform to be flattened; by arranging a swing plate 1 and a swing plate 2 on the output shaft and the end shaft of the motor, and threaded rods are arranged on the swing plate 1 and the swing plate 2, and fixing a cutting blade 1 and a cutting blade 2 on the threaded rod, the cutting blade 1 and the cutting blade 2 are distributed at both ends of the pressing roller, and the burrs on both sides can be cut off and removed when the prefabricated rubber runway is flattened. The deburring flattening device for processing prefabricated rubber runway using this structural design is optimized and improved on the basis of the structure of the existing flattening device for processing prefabricated rubber runway, so that it has the functions of flattening and deburring, which can effectively simplify the processing flow and improve the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0014] Figure 1 It is a structural schematic diagram of the utility model in a front view;

[0015] Figure 2 It is a schematic diagram of the structure of the utility model from a top view;

[0016] Figure 3 This utility model Figure 2 Schematic diagram of the structure enlarged at point A in the middle.

[0017] In the figure: 1. base plate; 2. vertical support plate; 3. motor; 4. pressure roller; 5. end shaft; 6. swing plate 1; 7. swing plate 2; 8. threaded rod; 9. cutting blade 1; 10. cutting blade 2; 11. support platform; 12. cylinder; 13. pressure platform surface; 14. hanging plate; 15. bracket; 16. pressure rod; 17. spring; 18. extrusion block; 19. controller; 20. cutting groove. DETAILED DESCRIPTION

[0018] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention. Example

[0019] like Figure 1-3 As shown, a deburring flattening device for processing a prefabricated rubber track comprises a base plate 1, a vertical support plate 2 is welded and fixed to the upper surface of the base plate 1, a motor 3 is fixed to the back of the vertical support plate 2, a pressing roller 4 is fixed to the output shaft of the motor 3, an end shaft 5 is fixed at the center of the outer end of the pressing roller 4, a swingable pendulum plate 1 6 is connected to the output shaft of the motor 3 through a bearing, a swingable pendulum plate 2 7 is connected to the end shaft 5 through a bearing, and the outer ends of the pendulum plates 1 6 and 2 are connected to threaded rods 8 through bearings, and the two threaded rods 8 are respectively provided with Cutting blade one 9 and cutting blade two 10, a support platform 11 is welded and fixed on the front side of the vertical support plate 2, cylinders 12 are fixed at both ends of the upper surface of the support platform 11, and a pressure platform 13 is fixed on the protruding end of the cylinder 12, and a hanging plate 14 is fixed on the front side of the vertical support plate 2, and two brackets 15 are fixed to the bottom of the hanging plate 14, and a movable pressure rod 16 is inserted on the bracket 15, and a spring 17 is sleeved on the pressure rod 16, forming an overall prefabricated rubber runway processing and deburring flattening device structure, so that it has the functions of flattening and deburring.

[0020] In this embodiment, the output shaft of the motor 3 passes through the vertical support plate 2, and a bearing is also provided at the connection between the output shaft and the vertical support plate 2, and the center of the inner end surface of the pressure roller 4 is fixed on the output shaft of the motor 3, so that the motor 3 can rotate the pressure roller 4 smoothly.

[0021] In this embodiment, the cutting blade 1 9 and the cutting blade 2 10 are connected to the threaded rod 8 through nuts, which is convenient for installation and replacement.

[0022] In this embodiment, extrusion blocks 18 are fixed on the inner sides of the swing plate 1 6 and the swing plate 2 7, the bottom end of the pressure rod 16 is pressed on the corresponding extrusion block 18, and the two ends of the spring 17 are respectively fixed on the end cap of the pressure rod 16 and the bracket 15. The spring 17 and the pressure rod 16 are combined to press down the swing plate 1 6 and the swing plate 2 7, so that the bottom ends of the cutting blades 1 9 and the cutting blades 2 10 at the ends of the swing plate 1 6 and the swing plate 2 7 are attached to the bottom wall of the cutting groove 20, which helps to completely cut off the burrs.

[0023] In this embodiment, a controller 19 is further provided on the support platform 11. The controller 19 is electrically connected to the motor 3 and the cylinder 12, and the two cylinders 12 move synchronously, which facilitates the operation of the control device.

[0024] In this embodiment, cutting grooves 20 are provided on both sides of the upper surface of the pressing platform 13, and the cutting blade 1 9 and the cutting blade 2 10 are respectively located directly above the corresponding cutting grooves 20, which is conducive to completely cutting off and separating the burrs.

[0025] The principle and advantages of the utility model are as follows: the controller 19 is connected to the power supply, the blank of the prefabricated rubber runway is placed under the pressure roller 4 from the left side of the pressure platform 13, the cylinder 12 is raised, the blank on the pressure platform 13 is lifted up, and it is squeezed on the pressure roller 4, and then the motor 3 is turned on to drive the pressure roller 4 to rotate counterclockwise. The pressure roller 4 rotates and presses the blank to move on the pressure platform. When the flattened blank moves to the right, the cutting blade 1 9 and the cutting blade 2 10 cut off the rough edges on both sides of the blank, and the pressure rod 16 and the spring 17 can press the swing plate downward. The first 6 and the swing plate second 7 allow the bottom ends of the cutting blades 1 9 and the cutting blades 2 10 to stick to the bottom wall of the cutting groove 20 to ensure that the burrs are completely cut off. The cut blank is wound around the winding roller of the subsequent process, which can roll up the blank and pull the blank to the right to move it. Moreover, it also helps to smoothly cut off the burrs. The flattening force is adjusted by the extended length of the cylinder 12. The flattening device for deburring prefabricated rubber runway processing using this structural design has the functions of flattening and deburring, which can effectively simplify the processing flow and improve the processing efficiency.

[0026] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A flattening device capable of removing burrs for processing a prefabricated rubber track, comprising a base plate (1), characterized in that: A vertical support plate (2) is welded and fixed to the upper surface of the base plate (1), a motor (3) is fixed to the back of the vertical support plate (2), a pressure roller (4) is fixed to the output shaft of the motor (3), an end shaft (5) is fixed at the center of the outer end of the pressure roller (4), a swingable pendulum plate 1 (6) is connected to the output shaft of the motor (3) via a bearing, a swingable pendulum plate 2 (7) is connected to the end shaft (5) via a bearing, and the outer ends of the pendulum plate 1 (6) and the pendulum plate 2 (7) are connected to threaded rods (8) via bearings, and the two threaded rods (8) are connected to each other. A cutting blade 1 (9) and a cutting blade 2 (10) are respectively arranged on the vertical support plate (2), a support platform (11) is welded and fixed on the front surface of the vertical support plate (2), cylinders (12) are fixed at both ends of the upper surface of the support platform (11), and a pressure platform surface (13) is fixed on the protruding end of the cylinder (12), and a hanging plate (14) is also fixed on the front surface of the vertical support plate (2), and two brackets (15) are fixed at the bottom of the hanging plate (14), and a movable pressure rod (16) is inserted on the bracket (15), and a spring (17) is sleeved on the pressure rod (16).

2. The flattening device capable of removing burrs for processing a prefabricated rubber track according to claim 1, characterized in that: The output shaft of the motor (3) passes through the vertical support plate (2), a bearing is provided at the connection between the output shaft and the vertical support plate (2), and the center of the inner end surface of the pressure roller (4) is fixed to the output shaft of the motor (3).

3. The flattening device capable of removing burrs for processing a prefabricated rubber track according to claim 1, characterized in that: The cutting blade one (9) and the cutting blade two (10) are connected to the threaded rod (8) via nuts.

4. The flattening device capable of removing burrs for processing a prefabricated rubber track according to claim 1, characterized in that: Extrusion blocks (18) are fixed on the inner sides of the swing plate 1 (6) and the swing plate 2 (7), the bottom end of the pressure rod (16) is pressed against the corresponding extrusion block (18), and the two ends of the spring (17) are respectively fixed to the end cap of the pressure rod (16) and the bracket (15).

5. The flattening device capable of removing burrs for processing a prefabricated rubber track according to claim 1, characterized in that: The support platform (11) is also provided with a controller (19), the controller (19) is electrically connected to the motor (3) and the cylinder (12), and the two cylinders (12) move synchronously.

6. The flattening device capable of removing burrs for processing a prefabricated rubber track according to claim 1, characterized in that: Cutting grooves (20) are provided on both sides of the upper surface of the pressing platform (13), and the first cutting blade (9) and the second cutting blade (10) are respectively located directly above the corresponding cutting grooves (20).