Automatic counting and packing machine for copper pieces

Abstract

The utility model relates to the technical field of pipe fitting production, in particular to an automatic counting and packing machine for copper parts, which is characterized in that a mounting table is arranged on the output side of a lifting mechanism, a pair of feeding belt mechanisms is arranged on the mounting table, a backflow mechanism is arranged in the middle of the lower part of the mounting table, and an SCARA robot assembly is arranged at the tail ends of the feeding belt mechanisms; a marking machine is arranged on the output side of the mounting table, a counting and packing machine is arranged on the output side of the marking machine, a pair of storage mechanisms is arranged above the counting and packing machine, a standard finished product conveyor is arranged on the output side of the counting and packing machine, and a weighing and rechecking assembly is arranged on the output side of the top end of the standard finished product conveyor. A conveying track line is arranged on the output side of the weighing and rechecking assembly, a discharging groove in the material storage mechanism is located over an automatic counting and discharging mechanism of the counting and packing machine, and the automatic counting and discharging device has the advantages of being automatic in operation, high in efficiency, stable in workpiece machining quality, capable of saving energy and high in universality.

Description

Technical Field

[0001] The utility model relates to the technical field of pipe fitting production, in particular to an automatic counting and packaging machine for copper fittings. Background Art

[0002] The pipe baler is a mechanical device specially used for compressing and baling pipes, and is widely used in the production and transportation of various pipes.

[0003] The pipe baling machine in the prior art has the following disadvantages:

[0004] Similar products are unable to automatically count and divide materials, cannot automatically grab packaging bags, and cannot automatically heat seal, which leads to deficiencies and room for improvement in the packaging process, as well as certain safety hazards.

[0005] In view of the above problems, the utility model designs an automatic counting and packaging machine for copper parts, which effectively combines automatic loading, automatic material picking and discharging, automatic material sorting, automatic marking, material storage and material unloading, so as to realize the screening of packaged workpieces to distinguish good products from defective products. It has the advantages of high efficiency, stable workpiece processing quality, energy saving and strong versatility. Summary of the invention

[0006] The purpose of the utility model is to overcome the deficiencies of the prior art and provide an automatic counting and packaging machine for copper parts, which effectively combines automatic loading, automatic material picking and discharging, automatic material sorting, automatic marking, material storage and material unloading, thereby realizing the effect of screening the packaged workpieces to distinguish good products from defective products, and has the advantages of high efficiency, stable workpiece processing quality, energy saving and strong versatility.

[0007] In order to achieve the above-mentioned purpose, the utility model provides an automatic counting and baling machine for copper parts, wherein a mounting table is arranged on the output side of a lifting mechanism, a pair of feeding belt mechanisms are arranged on the mounting table, a reflux mechanism is arranged in the middle below the mounting table, a SCARA robot assembly is arranged at the tail end of the feeding belt mechanism, a marking machine is arranged on the output side of the mounting table, a counting and baling machine is arranged on the output side of the marking machine, a pair of storage mechanisms are arranged above the counting and baling machine, a standard finished product conveyor is arranged on the output side of the counting and baling machine, a weighing and re-core assembly is arranged on the top output side of the standard finished product conveyor, a conveying track line is arranged on the output side of the weighing and re-core assembly, and a material discharge chute on the storage mechanism is located directly above the automatic counting and dropping mechanism of the counting and baling machine.

[0008] A symmetrical blanking frame is arranged in the blanking frame in the lifting mechanism, a return frame is arranged between the symmetrical blanking frames, a belt lifting mechanism is arranged in the blanking frame, copper material baffles are arranged on both sides of the belt lifting mechanism, a speed reduction mechanism is installed on the bottom frame of the blanking frame, and foot cups are arranged under the four feet at the bottom of the blanking frame.

[0009] The bottom of the return belt assembly in the return mechanism is fixed by an aluminum profile, a mounting bracket is provided below the aluminum profile, return baffles are provided on both sides of the return belt assembly, and a belt deceleration mechanism is provided on one end side of the aluminum profile.

[0010] Two copper material baffles are arranged on both sides of the port of the feeding belt assembly in the feeding belt mechanism, two aluminum profiles are arranged below the feeding belt assembly, two mounting brackets are arranged below the two aluminum profiles, copper material baffle brushes are arranged on the brackets on both sides of the two aluminum profiles, two material channel adjustment baffles are arranged on both sides of the middle part of the feeding belt assembly, and two speed reduction mechanisms are arranged on the side of one end of the two aluminum profiles.

[0011] One end of the SCARA robot assembly is a robot mounting base, a SCARA robot is mounted above the robot mounting base via a rotary arm, and a loading suction cup is mounted below the SCARA robot.

[0012] The bottom of the storage belt in the storage mechanism is fixed by an aluminum profile three, a mounting bracket three is arranged below the aluminum profile three, a material discharge trough is arranged at the output end of the storage belt, and two speed reduction mechanisms three are symmetrically arranged at the ends of the aluminum profile three.

[0013] The periphery of the counting baler is the baler frame, and an automatic counting and blanking mechanism is arranged on the surface of the baler frame. An automatic heat sealing mechanism is arranged below the baler frame and on one side of the automatic counting and blanking mechanism. A blanking robot assembly is arranged below the automatic heat sealing mechanism, a blanking frame 2 is arranged below the blanking robot assembly, and an outer packaging placement mechanism is arranged below the baler frame.

[0014] The lower end of the standard finished product conveyor is a belt assembly, and finished product baffles are arranged on both sides of the belt assembly. The upper end of the standard finished product conveyor is a reduction mechanism four, and the lower part of the reduction mechanism four is fixed by mounting bracket four, and foot cups two are arranged on the brackets on both sides of the belt assembly.

[0015] A belt conveying mechanism is arranged in the weighing component of the weighing re-nuclear component, and an electric control cabinet is arranged on one side of the weighing component.

[0016] A pushing rod is arranged on one side of the belt conveyor mechanism 2 in the conveying track line, a blanking frame 3 is arranged on the other side of the belt conveyor mechanism 2, and foot cups 3 are arranged at four corners of the bottom of the bracket where the belt conveyor mechanism 2 is located.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] The utility model realizes automatic feeding of copper materials through a lifting mechanism, instructs the robot to grab and complete the complete steps of marking after visual recognition and judgment by the SCARA robot component, and then automatically packs and seals the marked copper tubes through a counting and packaging machine to complete the finished product packaging, and then uses a weighing and rechecking component to inspect the packaged copper materials again and sort them in batches. The whole process is completely automated and has the advantages of high efficiency, stable workpiece processing quality, energy saving and strong versatility. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the fully automatic counting and packaging machine for copper tubes in an embodiment of the present invention.

[0020] Figure 2 Schematic diagram of the structure of the lifting mechanism in an embodiment of the present invention.

[0021] Figure 3 It is a structural schematic diagram of the feeding belt mechanism in an embodiment of the present invention.

[0022] Figure 4 Schematic diagram of the structure of the reflux mechanism in the embodiment of the present invention.

[0023] Figure 5 Schematic diagram of the structure of the SCARA robot assembly in an embodiment of the present invention.

[0024] Figure 6 Schematic diagram of the structure of the material storage mechanism in the embodiment of the present invention.

[0025] Figure 7 It is a schematic diagram of the structure of a counting baler in an embodiment of the present invention.

[0026] Figure 8 It is a schematic diagram of the structure of a standard finished product conveyor in an embodiment of the present invention.

[0027] Fig. 9 Schematic diagram of the structure of a repeating core assembly in an embodiment of the present invention.

[0028] Fig.10 It is a schematic diagram of the structure of the conveying track line in an embodiment of the present invention.

[0029] Fig.11 The present invention is organized into a schematic diagram of the operation flow.

[0030] Description of reference numerals:

[0031] 1 is the lifting mechanism, 2 is the reflux mechanism, 3 is the feeding belt mechanism, 4 is the SCARA robot assembly, 5 is the marking machine, 6 is the storage mechanism, 7 is the counting and packaging machine, 8 is the standard finished product conveyor, 9 is the weighing and re-nuclear assembly, and 10 is the conveying track line.

[0032] 1-1 is a foot cup, 1-2 is a blanking frame, 1-3 is a blanking frame, 1-4 is a belt lifting mechanism, 1-5 is a copper baffle on both sides, 1-6 is a return frame, and 1-7 is a speed reduction mechanism.

[0033] 2-1 is the return baffles on both sides, 2-2 is the return belt assembly, 2-3 is an aluminum profile 1, 2-4 is a mounting bracket 1, and 2-5 is a belt speed reduction mechanism.

[0034] 3-1 is the feeding belt assembly, 3-2 is the copper material baffles on both sides, 3-3 is the copper material baffle brush, 3-4 is the material channel adjustment baffles on both sides, 3-5 is the second mounting bracket, 3-6 is the second aluminum profile, and 3-7 is the second speed reduction mechanism.

[0035] 4-1 is the SCARA robot, 4-2 is the loading suction cup, and 4-3 is the robot mounting base.

[0036] 6-1 is the speed reduction mechanism three, 6-2 is the material storage belt, 6-3 is the material discharge chute, 6-4 is the mounting bracket three, and 6-5 is the aluminum profile three.

[0037] 7-1 is the baling machine frame, 7-2 is the automatic counting and blanking mechanism, 7-3 is the automatic heat sealing mechanism, 7-4 is the blanking frame 2, 7-5 is the blanking robot assembly, and 7-6 is the outer packaging placement mechanism.

[0038] 8-1 is a belt assembly, 8-2 is a foot cup 2, 8-3 is a finished baffle on both sides, 8-4 is a mounting bracket 4, and 8-5 is a speed reduction mechanism 4.

[0039] 9-1 is a weighing assembly, 9-2 is a belt conveyor mechanism 1, and 9-3 is an electric control cabinet.

[0040] 10-1 is the belt conveyor mechanism 2, 10-2 is the push rod, 10-3 is the blanking frame 3, and 10-4 is the foot cup 3. DETAILED DESCRIPTION

[0041] The utility model is now further described with reference to the accompanying drawings.

[0042] See also Figures 1 to 11The utility model provides an automatic counting and baling machine for copper parts, wherein a mounting platform is arranged on the output side of a lifting mechanism 1, a pair of feeding belt mechanisms 3 are arranged on the mounting platform, a reflux mechanism 2 is arranged in the middle below the mounting platform, a SCARA robot assembly 4 is arranged at the tail end of the feeding belt mechanism 3, a marking machine 5 is arranged on the output side of the mounting platform, a counting and baling machine 7 is arranged on the output side of the marking machine 5, a pair of storage mechanisms 6 are arranged above the counting and baling machine 7, a standard finished product conveyor 8 is arranged on the output side of the counting and baling machine 7, a weighing and re-core assembly 9 is arranged on the top output side of the standard finished product conveyor 8, a conveying track line 10 is arranged on the output side of the weighing and re-core assembly 9, and a material discharge trough 6-3 on the storage mechanism 6 is located directly above the automatic counting and dropping mechanism 7-2 of the counting and baling machine 7.

[0043] A symmetrical blanking frame 1-3 is arranged in the blanking frame 1-2 in the lifting mechanism 1, a return frame 1-6 is arranged between the symmetrical blanking frames 1-3, a belt lifting mechanism 1-4 is arranged in the blanking frame 1-3, copper material baffles 1-5 are arranged on both sides of the belt lifting mechanism 1-4, a speed reduction mechanism 1-7 is installed on the bottom frame of the blanking frame 1-2, and foot cups 1-1 are arranged under the four feet at the bottom of the blanking frame 1-2.

[0044] The bottom of the return belt assembly 2-2 in the return mechanism 2 is fixed by an aluminum profile 2-3, a mounting bracket 2-4 is arranged below the aluminum profile 2-3, return baffles 2-1 are arranged on both sides of the return belt assembly 2-2, and a belt deceleration mechanism 2-5 is arranged on the side of one end of the aluminum profile 2-3.

[0045] Copper material baffles 3-2 are arranged on both sides of the port of the feeding belt component 3-1 in the feeding belt mechanism 3, an aluminum profile 3-6 is arranged below the feeding belt component 3-1, a mounting bracket 3-5 is arranged below the aluminum profile 3-6, copper material baffle brushes 3-3 are arranged on the brackets on both sides of the aluminum profile 3-6, material channel adjustment baffles 3-4 are arranged on both sides of the middle of the feeding belt component 3-1, and a speed reduction mechanism 3-7 is arranged on the side of one end of the aluminum profile 3-6.

[0046] One end of the SCARA robot assembly 4 is a robot mounting base 4-3, a SCARA robot 4-1 is mounted above the robot mounting base 4-3 via a rotary arm, and a loading suction cup 4-2 is mounted below the SCARA robot 4-1.

[0047] The bottom of the storage belt 6-2 in the storage mechanism 6 is fixed by an aluminum profile three 6-5, a mounting bracket three 6-4 is arranged below the aluminum profile three 6-5, a discharge trough 6-3 is arranged at the output end of the storage belt 6-2, and two speed reduction mechanisms three 6-1 are symmetrically arranged at the ends of the aluminum profile three 6-5.

[0048] The periphery of the counting baler 7 is the baler frame 7-1, and an automatic counting and blanking mechanism 7-2 is arranged on the surface of the baler frame 7-1. An automatic heat sealing mechanism 7-3 is arranged below the baler frame 7-1 and on one side of the automatic counting and blanking mechanism 7-2. A blanking robot assembly 7-5 is arranged below the automatic heat sealing mechanism 7-3, and a blanking frame 2 7-4 is arranged below the blanking robot assembly 7-5. An outer packaging placement mechanism 7-6 is arranged below the baler frame 7-1.

[0049] The lower end of the standard finished product conveyor 8 is a belt assembly 8-1, and finished product baffles 8-3 are arranged on both sides of the belt assembly 8-1. The upper end of the standard finished product conveyor 8 is a speed reduction mechanism 8-5, and the lower part of the speed reduction mechanism 8-5 is fixed by a mounting bracket 8-4. Foot cups 8-2 are arranged on the brackets on both sides of the belt assembly 8-1.

[0050] A belt conveyor mechanism 9-2 is arranged in the weighing component 9-1 of the weighing and re-nucleation component 9, and an electric control cabinet 9-3 is arranged on one side of the weighing component 9-1.

[0051] A pushing rod 10-2 is arranged on one side of the belt conveyor mechanism 10-1 in the conveying track line 10, a blanking frame 10-3 is arranged on the other side of the belt conveyor mechanism 10-1, and foot cups 10-4 are arranged at the four corners of the bottom of the bracket where the belt conveyor mechanism 10-1 is located.

[0052] The output end and the output side in the present invention express the input and output of the flow process of the work material after being placed at the inlet.

[0053] Working principle:

[0054] The utility model does not require much debugging when in use:

[0055] Before starting the equipment, workers first manually pour the copper tube raw materials into the blanking frame 1-3; start the equipment, and the copper tube raw materials are automatically loaded through the belt lifting mechanism 1-4, and finally the copper material will fall into the loading belt mechanism 3.

[0056] The copper tube raw material passes through the blanking frame 1-3 in the lifting mechanism 1 and falls onto the feeding belt assembly 3-1; the reduction mechanism 2 3-7 drives the copper material on the feeding belt assembly 3-1 to move, and finally moves to the material picking waiting position of the SCARA robot 4-1 in the SCARA robot assembly 4.

[0057] When the copper material in the feeding belt mechanism 3 fails to be grasped by the SCARA robot 4-1 through visual recognition in time, the remaining copper material will be transferred to the end through the feeding belt assembly 3-1, and then fall into the return belt assembly 2-2 in the return mechanism 2, and then fall into the return frame 1-6 in the lifting mechanism 1 after being transferred. When the copper material is sent to the robot material picking waiting position by visual recognition in the feeding belt mechanism 3, the SCARA robot 4-1 receives the instruction to grab the copper material and send it to the feeding belt of the marking machine 5. When the copper material is delivered by the conveying belt, the marking machine starts to work and laser-marks the copper material as required.

[0058] The marked copper material is sent out through the feeding belt and passed through the material dividing device, and the processed copper material is sent to the storage mechanism 6 on both sides respectively; it is transported to two feeding troughs 6-3 respectively through the storage belt 6-2. Since the feeding trough 6-3 is located directly above the automatic counting and blanking mechanism 7-2 on the counting and packaging machine 7, the marked copper material automatically falls into the automatic counting and blanking mechanism 7-2; start the equipment, and the left and right 7-5 are the blanking manipulator components to start working, first grab the packaging bag at the outer packaging placement mechanism 7-6 and then move it to the automatic counting and blanking mechanism 7-2, at this time, the copper tube is blanked, and after the blanking is completed, it is moved to the automatic heat sealing mechanism 7-3 by the manipulator for sealing. After the sealing is completed, the manipulator is released, and the packaged product slides through the blanking frame 2 7-4.

[0059] When the equipment is started, when the packaged finished product slides from the blanking frame 2 7-4 to the belt assembly 8-1 in the standard finished product conveyor 8, the packaged finished product is conveyed to the belt conveyor mechanism 1 9-2 in the weighing and rechecking assembly 9 through the belt assembly 8-1. At this time, the packaged finished product is automatically weighed by induction.

[0060] After the finished package is weighed, the finished package that meets the requirements will be transported to the push rod 10-2 through the belt conveyor mechanism 2 10-1 in the conveyor track line 10. At this time, the push rod 10-2 detects the finished package, and the cylinder pushes the finished package into the blanking frame 3 10-3.

[0061] The above are only preferred implementations of the present invention, which are only used to help understand the method and core ideas of the present application. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the idea of ​​the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

[0062] In the description of the present invention, it should be noted that the terms "upper", "lower", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0063] The utility model solves the problems in the prior art such as being unable to automatically count and divide materials, unable to automatically grab packaging bags, and unable to automatically heat seal, which leads to deficiencies and room for improvement in the packaging process, as well as certain safety hazards. The utility model effectively combines automatic loading, automatic material picking and discharging, automatic material dividing, automatic marking, material storage, and material unloading, thereby achieving the effect of screening the packaged workpieces to distinguish good products from defective products. The utility model has the advantages of stable workpiece processing quality, energy saving, and strong versatility, truly realizing the improvement of work efficiency and the reduction of labor costs, and maximizing the economy for the development of the enterprise.

Claims

1. A copper parts automatic counting and packaging machine, characterized in that: A mounting platform is provided on the output side of the lifting mechanism (1), a pair of feeding belt mechanisms (3) are provided on the mounting platform, a return mechanism (2) is provided in the middle below the mounting platform, a SCARA robot assembly (4) is provided at the tail end of the feeding belt mechanism (3), a marking machine (5) is provided on the output side of the mounting platform, a counting and packaging machine (7) is provided on the output side of the marking machine (5), a pair of storage mechanisms (6) are provided above the counting and packaging machine (7), a standard finished product conveyor (8) is provided on the output side of the counting and packaging machine (7), a weighing and re-checking assembly (9) is provided on the top output side of the standard finished product conveyor (8), a conveying track line (10) is provided on the output side of the weighing and re-checking assembly (9), and a material discharge trough (6-3) on the storage mechanism (6) is located directly above the automatic counting and dropping mechanism (7-2) of the counting and packaging machine (7).

2. The copper parts automatic counting and packing machine according to claim 1 is characterized in that: A symmetrical blanking frame (1-3) is arranged inside the blanking frame (1-2) in the lifting mechanism (1), a return frame (1-6) is arranged between the symmetrical blanking frames (1-3), a belt lifting mechanism (1-4) is arranged inside the blanking frame (1-3), copper material baffles (1-5) are arranged on both sides of the belt lifting mechanism (1-4), a speed reduction mechanism (1-7) is installed on the bottom frame of the blanking frame (1-2), and foot cups (1-1) are arranged under the four feet at the bottom of the blanking frame (1-2).

3. The copper parts automatic counting and packing machine according to claim 1 is characterized in that: The lower part of the return belt assembly (2-2) in the return mechanism (2) is fixed by an aluminum profile (2-3), a mounting bracket (2-4) is arranged below the aluminum profile (2-3), return baffles (2-1) are arranged on both sides of the return belt assembly (2-2), and a belt speed reduction mechanism (2-5) is arranged on the side surface of one end of the aluminum profile (2-3).

4. The copper parts automatic counting and packing machine according to claim 1 is characterized in that: Two copper material baffles (3-2) are arranged on both sides of the port of the feeding belt assembly (3-1) in the feeding belt mechanism (3), two aluminum profiles (3-6) are arranged below the feeding belt assembly (3-1), two mounting brackets (3-5) are arranged below the two aluminum profiles (3-6), copper material baffle brushes (3-3) are arranged on the brackets on both sides of the two aluminum profiles (3-6), two material channel adjustment baffles (3-4) are arranged on both sides of the middle of the feeding belt assembly (3-1), and two speed reduction mechanisms (3-7) are arranged on the side of one end of the two aluminum profiles (3-6).

5. The copper parts automatic counting and packing machine according to claim 1 is characterized in that: One end of the SCARA robot assembly (4) is a robot mounting base (4-3), a SCARA robot (4-1) is mounted above the robot mounting base (4-3) via a rotary arm, and a loading suction cup (4-2) is mounted below the SCARA robot (4-1).

6. The copper parts automatic counting and packing machine according to claim 1 is characterized in that: The storage belt (6-2) in the storage mechanism (6) is fixed below by an aluminum profile three (6-5), a mounting bracket three (6-4) is arranged below the aluminum profile three (6-5), a material discharge trough (6-3) is arranged at the output end of the storage belt (6-2), and two speed reduction mechanisms three (6-1) are symmetrically arranged at the end of the aluminum profile three (6-5).

7. The automatic copper counting and packing machine according to claim 1 is characterized in that: The periphery of the counting baler (7) is a baler frame (7-1), an automatic counting blanking mechanism (7-2) is arranged on the surface of the baler frame (7-1), an automatic heat sealing mechanism (7-3) is arranged below the baler frame (7-1) and on one side of the automatic counting blanking mechanism (7-2), a blanking manipulator assembly (7-5) is arranged below the automatic heat sealing mechanism (7-3), a blanking frame 2 (7-4) is arranged below the blanking manipulator assembly (7-5), and an outer packaging placement mechanism (7-6) is arranged below the baler frame (7-1).

8. The copper parts automatic counting and packaging machine according to claim 1, characterized in that: The lower end of the standard finished product conveyor (8) is a belt assembly (8-1), and finished product baffles (8-3) are arranged on both sides of the belt assembly (8-1). The upper end of the standard finished product conveyor (8) is a speed reduction mechanism four (8-5), and the lower part of the speed reduction mechanism four (8-5) is fixed by mounting bracket four (8-4), and foot cups two (8-2) are arranged on the brackets on both sides of the belt assembly (8-1).

9. The copper parts automatic counting and packing machine according to claim 1, characterized in that: A belt conveyor mechanism (9-2) is arranged in the weighing component (9-1) of the weighing and re-examination component (9), and an electric control cabinet (9-3) is arranged on one side of the weighing component (9-1).

10. The copper parts automatic counting and packaging machine according to claim 1, characterized in that: A push rod (10-2) is arranged on one side of the belt conveyor mechanism 2 (10-1) in the conveying track line (10), a blanking frame 3 (10-3) is arranged on the other side of the belt conveyor mechanism 2 (10-1), and foot cups 3 (10-4) are arranged at the four corners of the bottom of the bracket where the belt conveyor mechanism 2 (10-1) is located.

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