Substrate taking and box pouring device

By designing a substrate sheet retrieval box device including a rack, drive assembly, lift assembly, vacuum suction rod assembly and laser sensor, the problem of substrate sheet flow relies on manual operation in the prior art, and automatic flow and Improvement of position accuracy.

CN222433345UActive Publication Date: 2025-02-07VITAL MICRO-ELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202420899507.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-02-07
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

In the prior art, the flow of the substrate sheet between different material boxes depends on manual operation, resulting in high labor costs, low flow efficiency and difficult to guarantee position accuracy, which easily leads to damage to the substrate sheet.

Method used

Design a piece-removing box device for substrate sheet, including a frame, drive assembly, lift assembly, vacuum suction rod assembly and laser sensor. The drive assembly drives the lift assembly and vacuum suction rod assembly to synchronously move, realizing the automatic flow of substrate sheet , and detect the position and quantity through laser sensors to ensure flow accuracy.

Benefits of technology

The rapid and precise flow of the substrate sheet between different material boxes is achieved, which reduces labor costs, improves flow efficiency, and avoids damage to the substrate sheet.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of substrate slice production, and discloses a substrate slice taking and box pouring device which is arranged on a countertop and comprises a rack, a driving assembly, a lifting assembly, a vacuum suction rod assembly, a first laser sensor, a second laser sensor, a first material box and a second material box, the rack is vertically mounted on the deck plate, and a sliding rail is arranged on the rack in the first direction; the driving assembly is mounted on the rack and used for driving the lifting assembly to reciprocate in the first direction; the lifting assembly is connected with the sliding rail in a sliding mode and connected with the output end of the driving assembly. The vacuum suction rod assembly is installed at the output end of the lifting assembly and used for sucking the substrate slices in the first material box and the second material box. The utility model has the beneficial effects that the rapid circulation of the substrate slices among different material boxes is realized, the labor cost is reduced, the position precision of the substrate slices during circulation is ensured, the automation degree is high, and the circulation efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of substrate sheet production, in particular to a substrate sheet taking and box-turning device. Background Art

[0002] In the production process of substrate sheets, the substrate sheets need to be transferred between various processes. In the prior art, the substrate sheets between different material boxes are often transferred manually, which has high labor costs. In addition, this transfer method uses manual operation to fail to guarantee the position accuracy of the substrate sheets during transfer, and it is easy for the substrate sheets to be damaged due to misoperation, resulting in low transfer efficiency. Utility Model Content

[0003] The purpose of the utility model is to provide a substrate sheet taking and box-turning device, so as to realize the rapid circulation of substrate sheets between different material boxes, reduce labor costs, ensure the position accuracy of substrate sheets during circulation, have a high degree of automation, and improve circulation efficiency.

[0004] In order to achieve the above-mentioned purpose, the utility model provides a substrate sheet taking and box-turning device, which is installed on a table panel and includes: a frame, a driving assembly, a lifting assembly, a vacuum suction rod assembly, a first laser sensor, a second laser sensor, a first material box, and a second material box;

[0005] The frame is vertically mounted on the table panel, and the frame is provided with a slide rail along a first direction;

[0006] The driving assembly is mounted on the frame and is used to drive the lifting assembly to reciprocate along the first direction;

[0007] The lifting assembly is slidably connected to the slide rail and is connected to the output end of the driving assembly;

[0008] The vacuum suction rod assembly is installed at the output end of the lifting assembly, and is used to suck the substrate sheets in the first material box and the second material box;

[0009] The first laser sensor and the second laser sensor are fixed on the table panel and are respectively located on both sides of the frame and are arranged opposite to each other. The first material box and the second material box are located between the first laser sensor and the second laser sensor and are arranged at intervals along the first direction. The first laser sensor is used to detect the position and quantity of substrate sheets in the first material box, and the second laser sensor is used to detect the position and quantity of substrate sheets in the second material box.

[0010] The driving assembly drives the lifting assembly to slide along the first direction, and the lifting assembly drives the vacuum rod assembly to move up and down, moving the substrate sheet in the first material box into the second material box, or moving the substrate sheet in the second material box into the second material box.

[0011] Furthermore, the driving assembly includes a driving motor, a first connecting rod and a second connecting rod. The driving motor is fixedly mounted on the frame, one end of the first connecting rod is fixedly connected to the output end of the driving motor, the other end of the first connecting rod is rotatably connected to one end of the second connecting rod, and the other end of the second connecting rod is connected to the lifting assembly.

[0012] Furthermore, the lifting assembly includes a sliding block, a fixed plate, a lifting cylinder, a linear guide rail and a lifting plate, the sliding block and the sliding rail are slidably connected, the fixed plate and the sliding block are fixedly connected and connected to the end of the second connecting rod, the linear guide rail is located between the lifting plate and the fixed plate, the linear guide rail and the lifting plate are fixed, the slider of the linear guide rail is connected to the fixed plate, the lifting cylinder is vertically installed on the lifting plate, the output end of the lifting cylinder is fixed to the fixed plate, and the vacuum suction rod assembly is installed on the lifting plate.

[0013] Furthermore, the lifting plate is in an L-shape, and is vertically provided with an oil pressure buffer and an adjusting screw, and the oil pressure buffer and the adjusting screw are located directly above the fixed plate.

[0014] Furthermore, the vacuum suction rod assembly includes a vacuum pump, an air pipe and a suction rod. The suction rod is connected to the vacuum pump through the air pipe. A T-shaped connecting seat is provided at the upper end of the suction rod for connecting to the output end of the lifting assembly. A vacuum air channel is provided on the suction rod. A vacuum suction hole connected to the vacuum air channel is opened on a side wall of the lower end of the suction rod close to the second material box.

[0015] Furthermore, a joint connected to the air pipe is provided at the top of the vacuum air passage.

[0016] Furthermore, the first laser sensor and the second laser sensor are both fixed to the table panel via a mounting base.

[0017] Furthermore, two opposite side walls of the first material box are evenly spaced along the first direction with limiting grooves for placing substrate sheets.

[0018] Compared with the prior art, the substrate sheet taking and box-turning device of the embodiment of the utility model has the following beneficial effects: the driving assembly on the frame can drive the lifting assembly and the vacuum suction rod assembly to synchronously reciprocate along the first direction, and the lifting assembly drives the vacuum suction rod assembly to move to the position of the substrate sheet that needs to be circulated, and the substrate sheet is vacuum-adsorbed and then moved and placed in the designated material box. The degree of automation is high, and manual circulation is not required, which reduces labor costs and improves production efficiency. In addition, a first laser sensor and a second laser sensor are provided to detect the position and quantity of the substrate sheets in the first material box and the second material box, respectively, to ensure the position accuracy of the substrate sheet during circulation and avoid damage to the substrate sheet during manual circulation. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of a substrate sheet taking and box-turning device according to an embodiment of the utility model;

[0020] Figure 2 It is a structural schematic diagram of the lifting assembly of the substrate sheet taking and box inverting device of the embodiment of the utility model;

[0021] Figure 3 It is a side view of the lifting assembly of the substrate sheet taking and box inverting device of the embodiment of the utility model;

[0022] Figure 4 It is a structural schematic diagram of a suction rod of a substrate sheet taking and box-turning device according to an embodiment of the utility model.

[0023] In the figure, 1, frame; 2, driving assembly; 21, driving motor; 22, first connecting rod; 23, second connecting rod; 3, lifting assembly; 31, sliding block; 32, fixing plate; 33, lifting cylinder; 34, linear guide; 35, lifting plate; 36, hydraulic buffer; 37, adjusting screw; 4, vacuum suction rod assembly; 41, T-shaped connecting seat; 42, vacuum suction hole; 43, joint; 5, first laser sensor; 6, second laser sensor; 7, first material box; 8, second material box; 9, mounting seat; a, substrate sheet; X, first direction. DETAILED DESCRIPTION

[0024] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0025] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "inside", "outside", etc. used in the present invention to indicate the orientation or positional relationship are based on the positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred devices and elements must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0026] In the description of the present invention, it should be understood that the terms "first", "second", etc. are used in the present invention to describe various information, but these information should not be limited to these terms, and these terms are only used to distinguish the same type of information from each other. For example, without departing from the scope of the present invention, "first" information may also be referred to as "second" information, and similarly, "second" information may also be referred to as "first" information.

[0027] like Figure 1 As shown, a substrate sheet taking and box-turning device of a preferred embodiment of the utility model is used to switch the flow of substrate sheets a in different material boxes, which is generally installed on a table panel, not shown in the figure, and includes a frame 1, a driving component 2, a lifting component 3, a vacuum suction rod component 4, a first laser sensor 5, a second laser sensor 6, a first material box 7, and a second material box 8. For the convenience of description, refer to Figure 1 , the length direction of the frame 1 is defined as the first direction X. The frame 1 is vertically mounted on the table panel. In order to simplify the structure of the entire device and facilitate the sliding of the lifting component 3 in the first direction X, the frame 1 is provided with a slide rail along the first direction X; the driving component 2 is mounted on the frame 1, and is mainly used to drive the lifting component 3 to reciprocate along the first direction X; the lifting component 3 is slidably connected to the slide rail and is connected to the output end of the driving component 2, and the vacuum suction rod assembly 4 is mounted at the output end of the lifting component 3. The lifting component 3 mainly drives the vacuum suction rod assembly 4 to move in the vertical direction to absorb the substrate sheets in the first material box 7 and the second material box 8; in order to ensure the position accuracy of the substrate sheets when they are circulating in the first material box 7 and the second material box 8, refer to Figure 1The first laser sensor 5 and the second laser sensor 6 are fixed on the table panel and are respectively located on both sides of the frame 1 and arranged opposite to each other. The first material box 7 and the second material box 8 are located between the first laser sensor 5 and the second laser sensor 6 and are arranged at intervals along the first direction X. The first laser sensor 5 is used to detect the position and quantity of the substrate sheets in the first material box 7, and the second laser sensor 6 is used to detect the position and quantity of the substrate sheets in the second material box 8. The first laser sensor 5 and the second laser sensor 6 are respectively arranged facing the substrate sheets in the first material box 7 and the second material box 8, and can accurately adjust the position of the substrate sheets. In order to realize the workflow control of the whole device, the driving component 2, the lifting component 3, the vacuum suction rod component 4, the first laser sensor 5, and the second laser sensor 6 are all electrically connected to the PLC controller. When the substrate sheet flows between the first material box 7 and the second material box 8, the PLC controller controls the driving component 2 to drive the lifting component 3 to slide along the first direction X, and the lifting component 3 drives the vacuum suction rod assembly to move up and down, so as to move the substrate sheet in the first material box 7 into the second material box 8, or move the substrate sheet in the second material box 8 into the second material box 8.

[0028] Furthermore, in order to enable the driving component 2 to drive the lifting component 3 to move along the first direction X, the production cost can be reduced while ensuring the conveying accuracy. In the present embodiment, the driving component 2 includes a driving motor 21, a first connecting rod 22 and a second connecting rod 23. Compared with directly using a linear module, the cost is lower and the position accuracy is higher than that of using a cylinder drive. The driving motor 21 is fixedly mounted on the frame 1, one end of the first connecting rod 22 is fixedly connected to the output end of the driving motor 21, the other end of the first connecting rod 22 is rotatably connected to one end of the second connecting rod 23, and the other end of the second connecting rod 23 is connected to the lifting component 3.

[0029] Furthermore, in order to realize the sliding connection between the lifting assembly 3 and the slide rail, the lifting assembly 3 includes a sliding block 31, a fixed plate 32, a lifting cylinder 33, a linear guide 34 and a lifting plate 35, wherein the sliding block 31 is used for sliding connection with the slide rail, the fixed plate 32 is fixedly connected to the sliding block 31 and connected to the end of the second connecting rod 23, and the linear guide 34 is used for guiding the lifting plate 35 during vertical movement, which is located between the lifting plate 35 and the fixed plate 32, the linear guide 34 is fixed to the lifting plate 35, and the slider of the linear guide 34 is connected to the fixed plate 32, see Figure 1 , Figure 2 The lifting cylinder 33 is vertically installed on the lifting plate 35, and the output end of the lifting cylinder 33 is fixed to the fixed plate 32, and the vacuum suction rod assembly 4 is installed on the lifting plate 35, so as to realize the movement of the lifting plate 35 in the vertical direction.

[0030] Furthermore, in order to facilitate the installation of the lifting cylinder 33, in the present embodiment, the lifting plate 35 is L-shaped. In order to facilitate the fine adjustment of the position of the lifting plate 35 when it moves to the lower limit position and to form a buffer at the same time, an oil pressure buffer 36 and an adjusting screw 37 are vertically provided on the lifting plate 35. The oil pressure buffer 36 and the adjusting screw 37 are located directly above the fixed plate 32. By simultaneously adjusting the installation height of the adjusting screw 37 and the oil pressure buffer 36, the position of the lower limit position of the lift can be fine-tuned.

[0031] Furthermore, in order to achieve the suction of the substrate sheet, in this embodiment, the vacuum suction rod assembly 4 includes a vacuum pump, an air pipe and a suction rod, wherein the vacuum pump is not shown in the figure and can be arranged on the table panel or the frame 1 according to actual installation requirements, and the suction rod is connected to the vacuum pump through the air pipe to achieve the vacuum adsorption function. Specifically, in this embodiment, in order to facilitate the installation of the suction rod, refer to Figure 3 A T-shaped connection seat 41 is provided at the upper end of the suction rod for connecting with the output end of the lifting assembly 3, that is, fixedly connected with the lifting plate 35. Specifically, the T-shaped connection seat 41 and the lifting plate 35 are fixedly connected by screws. A vacuum air passage is provided on the suction rod. In this embodiment, a vacuum suction hole 42 connected to the vacuum air passage is provided on a side wall of the lower end of the suction rod close to the second material box 8. The vacuum suction hole 42 can also be provided on a side wall close to the first material box 7 according to actual needs. Furthermore, in order to facilitate the communication between the air pipe and the vacuum air passage, a joint 43 connected to the air pipe is provided at the top of the vacuum air passage. In this way, the stability of the vacuum air passage is ensured.

[0032] Furthermore, in some embodiments, in order to facilitate fixing the first laser sensor and the second laser sensor 6, refer to Figure 1 , the first laser sensor and the second laser sensor 6 are fixed to the table panel through the mounting seat 9. In order to improve the positioning accuracy of the substrate sheet and realize the circulation of as many substrate sheets as possible, in this embodiment, the two opposite side walls of the first material box 7 are evenly spaced along the first direction X with limiting grooves for placing the substrate sheets. Similarly, the second material box 8 also adopts the same setting, which will not be described in detail here.

[0033] The working process of the utility model is as follows: when it is necessary to transfer the substrate sheet in the first material box 7 to the second material box 8, the first laser sensor 5 detects the position data of the substrate sheet in the first direction X and transmits it to the PLC controller; the PLC controller controls the drive motor 21 to operate; the drive motor 21 drives the first connecting rod 22 and the second connecting rod 23 to move the lifting assembly 3 as a whole along the first direction X to the material taking position of the first material box 7, and the lifting cylinder 33 operates to drive the lifting plate 35 to move downward; the vacuum suction hole 42 at the lower end of the suction rod provides vacuum suction to suck the substrate sheet; When the lifting cylinder 33 is in motion, the lifting plate 35 is driven to move upward; the driving motor 21 drives the first connecting rod 22 and the second connecting rod 23, so that the lifting assembly 3 moves as a whole along the first direction X to the discharge position of the second material box 8; the lifting cylinder 33 is in motion, driving the lifting plate 35 to move downward; the suction rod breaks the vacuum, and the substrate sheet is placed into the second substrate sheet. The second laser sensor 6 detects the position data of the substrate sheet in the first direction X, and transmits it to the PLC controller for recording. The lifting cylinder 33 is reset, and this step is repeated to complete the flow and reversing of the remaining substrate sheets.

[0034] In summary, the embodiment of the utility model provides a substrate sheet taking and box-turning device. The driving component 2 on the frame 1 can drive the lifting component 3 and the vacuum suction rod component 4 to synchronously reciprocate along the first direction X. The lifting component 3 drives the vacuum suction rod component 4 to move to the position of the substrate sheet that needs to be circulated, and the substrate sheet is vacuum-adsorbed and then moved and placed in the designated material box. The degree of automation is high, and manual circulation is not required, which reduces labor costs and improves production efficiency. In addition, a first laser sensor 5 and a second laser sensor 6 are provided to detect the position and quantity of the substrate sheets in the first material box 7 and the second material box 8, respectively, to ensure the position accuracy of the substrate sheet during circulation and avoid damage to the substrate sheet during manual circulation.

[0035] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and substitutions can be made without departing from the technical principle of the present invention. These improvements and substitutions should also be regarded as the protection scope of the present invention.

Claims

1. A substrate sheet taking and reversing device, mounted on a table panel, characterized in that: include: A frame, a driving assembly, a lifting assembly, a vacuum rod assembly, a first laser sensor, a second laser sensor, a first material box, and a second material box; The frame is vertically mounted on the table panel, and the frame is provided with a slide rail along a first direction; The driving assembly is mounted on the frame and is used to drive the lifting assembly to reciprocate along the first direction; The lifting assembly is slidably connected to the slide rail and is connected to the output end of the driving assembly; The vacuum suction rod assembly is installed at the output end of the lifting assembly, and is used to suck the substrate sheets in the first material box and the second material box; The first laser sensor and the second laser sensor are fixed on the table panel and are respectively located on both sides of the frame and are arranged opposite to each other. The first material box and the second material box are located between the first laser sensor and the second laser sensor and are arranged at intervals along the first direction. The first laser sensor is used to detect the position and quantity of substrate sheets in the first material box, and the second laser sensor is used to detect the position and quantity of substrate sheets in the second material box. The driving assembly drives the lifting assembly to slide along the first direction, and the lifting assembly drives the vacuum rod assembly to move up and down, moving the substrate sheet in the first material box into the second material box, or moving the substrate sheet in the second material box into the second material box.

2. The substrate sheet taking and box-turning device according to claim 1, characterized in that: The driving assembly includes a driving motor, a first connecting rod and a second connecting rod. The driving motor is fixedly mounted on the frame. One end of the first connecting rod is fixedly connected to the output end of the driving motor. The other end of the first connecting rod is rotatably connected to one end of the second connecting rod. The other end of the second connecting rod is connected to the lifting assembly.

3. The substrate sheet taking and box-turning device according to claim 2, characterized in that: The lifting assembly includes a sliding block, a fixed plate, a lifting cylinder, a linear guide rail and a lifting plate. The sliding block is slidably connected to the sliding rail, the fixed plate is fixedly connected to the sliding block and is connected to the end of the second connecting rod, the linear guide rail is located between the lifting plate and the fixed plate, the linear guide rail and the lifting plate are fixed, the slider of the linear guide rail is connected to the fixed plate, the lifting cylinder is vertically installed on the lifting plate, the output end of the lifting cylinder is fixed to the fixed plate, and the vacuum suction rod assembly is installed on the lifting plate.

4. The substrate sheet taking and box-turning device according to claim 3, characterized in that: The lifting plate is in an L-shape, and is vertically provided with an oil pressure buffer and an adjusting screw, wherein the oil pressure buffer and the adjusting screw are located directly above the fixing plate.

5. The substrate sheet taking and box-turning device according to claim 1, characterized in that: The vacuum suction rod assembly includes a vacuum pump, an air pipe and a suction rod. The suction rod is connected to the vacuum pump through the air pipe. A T-shaped connecting seat is provided at the upper end of the suction rod for connecting with the output end of the lifting assembly. A vacuum air channel is provided on the suction rod. A vacuum suction hole connected to the vacuum air channel is opened on a side wall of the lower end of the suction rod close to the second material box.

6. The substrate sheet taking and box-turning device according to claim 5, characterized in that: A joint connected to the air pipe is provided at the top of the vacuum air passage.

7. The substrate sheet taking and box-turning device according to claim 1, characterized in that: The first laser sensor and the second laser sensor are both fixed to the table panel via a mounting seat.

8. The substrate sheet taking and box-turning device according to claim 1, characterized in that: The two opposite side walls of the first material box are evenly spaced along the first direction with limiting grooves for placing substrate sheets.