Steel skeleton light composite board
By designing a multi-layer structure steel frame lightweight composite panel, the existing composite panels are solved in terms of sound insulation and damage resistance, and achieve lower maintenance costs and higher applicability.
Patent Information
- Application Number
- CN202420386363.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-29
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-02-28
AI Technical Summary
The existing steel frame lightweight composite panels have shortcomings in sound insulation and damage resistance, and are relatively expensive to replace.
A composite panel including light steel galvanized steel frame, cold-drawn low-carbon steel wire mesh, concrete filled core layer, polymer mortar layer, protective components and multi-layer sound insulation, waterproof, thermal insulation and high-temperature resistant layers were designed. The composite panel realizes non-integrated filling by providing protective components and multi-layer material structures, improving transportation and construction convenience.
It effectively improves the noise reduction and sound insulation effect and fire resistance of composite panels, reduces maintenance costs, and can be replaced separately when damaged, avoiding the necessity of overall replacement.
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Figure CN222435681U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of building composite panels, in particular to a steel frame light composite panel. Background Art
[0002] Steel frame light plate is a structural force system composed of C-shaped steel and steel mesh. Composite plate refers to a plate composed of two or more materials in a covering form. Composite plate can integrate the advantages and functions of the composed plates into one lightweight plate.
[0003] Existing steel frame lightweight composite panels are usually used in the construction of large and medium-sized factories. There are usually a large number of machines in the factory. The operation of the machines can easily cause great noise pollution to the surrounding area. The sound insulation effect of the composite panels is poor, which affects the work of surrounding personnel. In addition, the composite panels are an integrated filling setting and are easily damaged by impact from foreign objects. Once the composite panels are damaged, they need to be replaced as a whole, which is very costly. Utility Model Content
[0004] The main purpose of the utility model is to provide a steel frame light composite panel, which can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A steel skeleton light composite panel, comprising a light steel galvanized steel frame, wherein a cold-drawn low-carbon steel wire mesh is arranged at a lower position inside the light steel galvanized steel frame, wherein a concrete filling core layer and a polymer mortar layer are arranged inside the light steel galvanized steel frame, and the polymer mortar layer is located above the concrete filling core layer, and a protective component is arranged at the top of the light steel galvanized steel frame;
[0007] The protective component includes a light steel galvanized steel frame 2 and a protective plate. The light steel galvanized steel frame 2 is installed on the top of the light steel galvanized steel frame 1, and the protective plate is installed on the top of the light steel galvanized steel frame 2. Bolt columns are arranged at the four corners through the upper and lower ends of the light steel galvanized steel frame 2 and the protective plate, and the bottom ends of the bolt columns are fixedly connected to the top of the light steel galvanized steel frame 1. Positioning columns are arranged at the four corners inside the light steel galvanized steel frame 2. A sound insulation board layer is installed at the lower position inside the light steel galvanized steel frame 2. A waterproof layer, a thermal insulation layer, and a high temperature resistant layer are arranged in sequence inside the light steel galvanized steel frame 2 and at the top of the sound insulation board layer, and the high temperature resistant layer is located at the top.
[0008] As a further solution of the utility model, the lower inner position of the light steel galvanized steel frame 2 is set in an "L" shape, and positioning holes are opened at the upper and lower ends of the thermal insulation layer, waterproof layer, sound insulation layer, and high temperature resistant layer, and the positioning columns pass through the positioning holes.
[0009] As a further solution of the utility model, the upper and lower ends of the thermal insulation layer are respectively attached to the high temperature resistant layer and the waterproof layer, and the thermal insulation layer is a rock wool layer.
[0010] As a further solution of the utility model, a plurality of equally spaced sound-absorbing holes are provided through the upper and lower ends of the sound-isolating board layer, and the sound-absorbing holes are filled with glass wool.
[0011] As a further solution of the utility model, the high temperature resistant layer is made of high temperature and high pressure resistant resin, glass fiber alkali-free cloth and composite reinforcement material, and the top surface of the high temperature resistant layer is bonded to the bottom surface of the protective plate.
[0012] As a further solution of the utility model, the outer ring of the bolt column is threadedly connected with a fixing nut located above the protective plate, the top surface size of the protective plate matches the size of the light steel galvanized steel frame 2 and the light steel galvanized steel frame 1, and the protective plate and the light steel galvanized steel frame 2 are detachably connected to the light steel galvanized steel frame 1 through the bolt column.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] The utility model is provided with a protective component that cooperates with a light steel galvanized steel frame, and is not made of an integrated filling, which is convenient for transportation and construction. After the machine in the factory is started, the sound insulation board layer and glass wool are provided to absorb and reduce noise, thereby improving the noise reduction and sound insulation effect. The heat preservation layer and high temperature resistant layer are provided to reduce the loss of indoor temperature, and at the same time have the effect of fire retardancy, thereby improving applicability.
[0015] Through the cooperation of the protective plates and bolt columns, after the composite panel is installed, the interior of the light steel galvanized steel frame is protected by the protective plates to reduce the probability of damage by impact. The protective plates, high temperature resistant layers, thermal insulation layers, sound insulation layers and waterproof layers are not made of filling materials, which improves the portability. At the same time, when damaged, they can be disassembled and replaced without being discarded as a whole, which is convenient for reducing maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall structure of a steel frame light composite panel of the utility model;
[0017] Figure 2 This is a structural schematic diagram of a protective component in a steel frame light composite panel of the utility model;
[0018] Figure 3 It is a cross-sectional view of the internal structure of a light steel galvanized steel frame 2 and a light steel galvanized steel frame 1 in the overall structure of a steel skeleton light composite panel of the utility model.
[0019] In the figure: 1. Lightweight galvanized steel frame 1; 2. Cold-drawn low-carbon steel wire mesh; 3. Concrete filling core layer; 4. Polymer mortar layer; 5. Protection component; 6. Lightweight galvanized steel frame 2; 7. Positioning column; 8. Sound insulation board layer; 9. Glass wool; 10. Waterproof layer; 11. Thermal insulation layer; 12. High temperature resistant layer; 13. Protection plate; 14. Bolt column. DETAILED DESCRIPTION
[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0021] like Figure 1-3 As shown, a steel skeleton light composite panel comprises a light steel galvanized steel frame 1, a cold-drawn low-carbon steel wire mesh 2 is arranged at the lower position inside the light steel galvanized steel frame 1, a concrete filling core layer 3 and a polymer mortar layer 4 are arranged inside the light steel galvanized steel frame 1, and the polymer mortar layer 4 is located above the concrete filling core layer 3, and a protective component 5 is arranged at the top of the light steel galvanized steel frame 1;
[0022] The protection component 5 includes a light steel galvanized steel frame 26 and a protection plate 13. The light steel galvanized steel frame 26 is installed on the top of the light steel galvanized steel frame 1, and the protection plate 13 is installed on the top of the light steel galvanized steel frame 26. Bolt columns 14 are arranged at the four corners through the upper and lower ends of the light steel galvanized steel frame 26 and the protection plate 13, and the bottom end of the bolt column 14 is fixedly connected to the top of the light steel galvanized steel frame 1. Positioning columns 7 are arranged at the four corners inside the light steel galvanized steel frame 26. A sound insulation board layer 8 is installed at the lower position inside the light steel galvanized steel frame 26. A waterproof layer 10, a thermal insulation layer 11, and a high temperature resistant layer 12 are arranged in sequence inside the light steel galvanized steel frame 26 and at the top of the sound insulation board layer 8, and the high temperature resistant layer 12 is located at the top.
[0023] In the present embodiment, the inner lower position of the light steel galvanized steel frame 2 6 is set in an "L" shape, and positioning holes are opened at the upper and lower ends of the thermal insulation layer 11, the waterproof layer 10, the sound insulation layer 8, and the high temperature resistant layer 12, and the positioning column 7 passes through the positioning hole. The positioning column 7 and the positioning hole facilitate the installation and positioning of the thermal insulation layer 11, the waterproof layer 10, the sound insulation layer 8, and the high temperature resistant layer 12, which is convenient for personnel to assemble.
[0024] In this embodiment, the upper and lower ends of the thermal insulation layer 11 are respectively bonded to the high temperature resistant layer 12 and the waterproof layer 10, and the thermal insulation layer 11 is a rock wool layer. The rock wool is made of natural rocks such as basalt, gabbro, dolomite, iron ore, bauxite, etc. as the main raw materials. After being melted at a high temperature of more than 1450°C, it is centrifuged into fibers at high speed using an internationally advanced four-axis centrifuge. At the same time, a certain amount of adhesive, dust-proof oil, and water-repellent agent are sprayed in, and then collected by a cotton collector, through a pendulum method, and three-dimensional cotton laying, and then solidified and cut. It has excellent thermal insulation and fire retardant functions.
[0025] In the present embodiment, a number of equally spaced sound-absorbing holes are provided through the upper and lower ends of the sound-insulating board layer 8, and the sound-absorbing holes are filled with glass wool 9. The sound-insulating board layer 8 and the sound-absorbing holes can block noise. The glass wool 9 is a cotton-like material formed by fiberizing molten glass. It is an artificial inorganic fiber with the advantages of good molding, low volume density, high thermal conductivity, thermal insulation, good sound absorption performance, corrosion resistance, and stable chemical properties.
[0026] In this embodiment, the high temperature resistant layer 12 is made of high temperature and high pressure resistant resin, glass fiber alkali-free cloth and composite reinforcement material, and the top surface of the high temperature resistant layer 12 is bonded to the bottom surface of the protective plate 13. The high temperature resistant layer 12 is made of high temperature and high pressure resistant resin, glass fiber alkali-free cloth and composite reinforcement material, and is laminated by a mold, which overcomes the problem that the greater the density, the greater the pressure resistance and the poor thermal insulation effect. It has the advantages of high mechanical strength, high temperature resistance, flame retardancy, good thermal stability, and is not easy to deform during long-term continuous use. The high temperature resistant layer 12 is bonded to the protective plate 13 to prevent the high temperature resistant layer 12 from detaching upward after installation, which is convenient for pressing the high temperature resistant layer 12 and the lower plate.
[0027] In this embodiment, the outer ring of the bolt column 14 is threadedly connected with a fixing nut located above the protective plate 13, the top surface size of the protective plate 13 matches the size of the light steel galvanized steel frame 26 and the light steel galvanized steel frame 1, and the protective plate 13 and the light steel galvanized steel frame 26 are detachably connected to the light steel galvanized steel frame 1 through the bolt column 14. The protective plate 13, the insulation layer 11, the high temperature resistant layer 12, the sound insulation board layer 8, and the waterproof layer 10 are not made of an integrated filling. When damaged, the fixing bolts can be unscrewed to release the fixation of the protective plate 13, and then the damaged part can be taken out for disassembly and replacement, without the need for overall replacement, which can reduce the maintenance cost.
[0028] It should be noted that the utility model is a steel skeleton light composite panel. When in use, first, the light steel galvanized steel frame 1 and various components can be moved to a suitable position at the construction site as needed, and then they can be spliced as needed. During splicing, because the bolt columns 14 are set at the four corners of the top of the light steel galvanized steel frame 1, and the light steel galvanized steel frame 26 and the protective plate 13 are provided with sockets that match the bolt columns 14, the construction personnel can directly align the sockets on the light steel galvanized steel frame 26 with the bolt columns 14, and then put the light steel galvanized steel frame 26 on the light steel galvanized steel frame 1, and then the various components can be loaded into the light steel galvanized steel frame 26. After loading, the protective plate 13 can be covered on the light steel galvanized steel frame 26, and then the fixing nuts can be tightened to combine the light steel galvanized steel frame 26, the protective plate 13, and the light steel galvanized steel frame 1 into one. After the assembly is completed, it can be directly transported to the construction site for assembly according to the existing technology;
[0029] After installation, the composite board can achieve good noise reduction and sound insulation effects by filling the core layer 3, the sound-absorbing holes, and the glass wool 9 with concrete. At the same time, the waterproof layer 10, the high-temperature resistant layer 12, and the thermal insulation layer 11 can achieve waterproof, fireproof, and flame-retardant effects.
[0030] At the same time, the protective plate 13 is arranged at the top, which can play an isolating and protective role, reducing the probability of the light steel galvanized steel frame 26 being damaged by impact, and the protective plate 13, the insulation layer 11, the high temperature resistant layer 12, the sound insulation board layer 8, and the waterproof layer 10 are not made of integrated filling. When damaged, each part can be disassembled and replaced without the need for overall replacement, which can reduce the maintenance cost.
[0031] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A steel skeleton light composite panel, comprising a light steel galvanized steel frame (1), wherein a cold-drawn low-carbon steel wire mesh (2) is arranged at a lower position inside the light steel galvanized steel frame (1), and a concrete filling core layer (3) and a polymer mortar layer (4) are arranged inside the light steel galvanized steel frame (1), and the polymer mortar layer (4) is located above the concrete filling core layer (3), characterized in that: A protective component (5) is provided at the top of the light galvanized steel frame (1); The protection component (5) comprises a light steel galvanized steel frame (6) and a protection plate (13). The light steel galvanized steel frame (6) is mounted on the top of the light steel galvanized steel frame (1). The protection plate (13) is mounted on the top of the light steel galvanized steel frame (6). Bolt columns (14) are arranged at the four corners of the upper and lower ends of the light steel galvanized steel frame (6) and the protection plate (13), and the bottom ends of the bolt columns (14) are fixedly connected to the top of the light steel galvanized steel frame (1). Positioning columns (7) are arranged at the four corners of the light steel galvanized steel frame (6). A sound insulation board layer (8) is installed at the lower position of the light steel galvanized steel frame (6). A waterproof layer (10), a heat insulation layer (11), and a high temperature resistant layer (12) are arranged in sequence inside the light steel galvanized steel frame (6) and at the top of the sound insulation board layer (8), and the high temperature resistant layer (12) is located at the top.
2. A steel skeleton light composite panel according to claim 1, characterized in that: The lower inner portion of the second light galvanized steel frame (6) is arranged in an "L" shape, and positioning holes are provided at the upper and lower ends of the thermal insulation layer (11), the waterproof layer (10), the sound insulation board layer (8), and the high temperature resistant layer (12), and the positioning column (7) passes through the positioning hole.
3. A steel skeleton light composite panel according to claim 2, characterized in that: The upper and lower ends of the thermal insulation layer (11) are respectively attached to the high temperature resistant layer (12) and the waterproof layer (10), and the thermal insulation layer (11) is provided as a rock wool layer.
4. The steel skeleton light composite panel according to claim 1, characterized in that: A plurality of equally spaced sound-absorbing holes are provided through the upper and lower ends of the sound-isolating board layer (8), and the sound-absorbing holes are filled with glass wool (9).
5. The steel skeleton light composite panel according to claim 1, characterized in that: The outer ring of the bolt column (14) is threadedly connected with a fixing nut located above the protective plate (13); the top surface size of the protective plate (13) matches the size of the light steel galvanized steel frame 2 (6) and the light steel galvanized steel frame 1 (1); and the protective plate (13) and the light steel galvanized steel frame 2 (6) are detachably connected to the light steel galvanized steel frame 1 (1) via the bolt column (14).