Electric vehicle controller with good heat dissipation effect
By designing the bottom plate, main shell and heat dissipation structure in the electric vehicle controller, including the heat dissipation ribs and heat dissipation tank, the problem of insufficient heat dissipation of the existing electric vehicle controller is solved, efficient heat dissipation is achieved, and service life is extended.
Patent Information
- Application Number
- CN202420911111.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-04-29
AI Technical Summary
The existing electric vehicle controllers have shortcomings in heat dissipation, resulting in heat accumulation, damage to the internal components of the controller and shorten their service life.
An electric vehicle controller including a base plate, a main housing and a heat dissipation structure is designed. By fixing the MOS tube with crimped shrapnel inside the main housing and setting it against the base plate, the controller motherboard is suspended in the heat sink adjacent to the MOS tube. At the same time, multiple heat dissipation ribs are provided on the wings of the bottom plate to form a heat dissipation channel, and heat dissipation concave and convex points are provided on the surface of the heat dissipation ribs to achieve efficient heat dissipation.
Effectively dissipate heat, prevent heat from gathering inside the controller, extend the service life of the controller, and ensure the stable operation of the controller motherboard.
Smart Images

Figure CN222442016U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric tricycle controllers, in particular to an electric vehicle controller with good heat dissipation effect. Background Art
[0002] The electric vehicle controller is a core control device used to control the start, operation, advance and retreat, speed, stop and other electronic devices of the electric vehicle. It is one of the important components of the electric vehicle. The electric vehicle controller is equipped with a power tube, namely a MOS tube. When the controller is working, the MOS tube will generate a lot of heat. If the heat cannot be effectively released to the outside of the controller, it will damage the mainboard inside the controller and the electronic components installed on the mainboard, causing the controller to fail and shorten the service life of the controller.
[0003] The electric vehicle controllers currently sold and used on the market usually achieve the purpose of heat dissipation by setting fins on the outer surface of the shell. Since the MOS tube generates a lot of heat during operation, it is not possible to release the heat to the surrounding environment in a timely and effective manner by only setting fins on the shell surface. In addition, since the MOS tube is generally fixed to the controller motherboard with screws, the heat generated by the MOS tube cannot be transferred to the controller shell in a timely manner, resulting in heat accumulation inside the controller. Utility Model Content
[0004] In order to solve the above problems existing in the prior art, the utility model provides an electric vehicle controller with good heat dissipation effect.
[0005] The technical solution of the utility model is:
[0006] An electric vehicle controller with good heat dissipation effect comprises a base plate, a main shell and a heat dissipation structure; the main shell is arranged on the upper surface of the base plate, and its width is smaller than the width of the base plate, and the base plate forms wing plates on both sides of the main shell; the heat dissipation structure is fixedly connected to the base plate and is at least arranged on the wing plate on either side of the main shell.
[0007] Furthermore, the heat dissipation structure includes heat dissipation ribs, and the heat dissipation ribs are vertically fixedly arranged on the upper surface of the wing plate and / or the lower surface of the base plate.
[0008] Furthermore, the heat dissipation ribs are provided in plurality, and heat dissipation channels are formed between adjacent heat dissipation ribs.
[0009] Furthermore, the outer surface of the heat dissipation ribs is evenly distributed with heat dissipation concave and convex points.
[0010] Furthermore, the heat dissipation structure also includes a heat dissipation groove, which is arranged at an axial position on the upper surface of the base plate, and the depth of the heat dissipation groove is set to 2 / 3 of the thickness of the base plate.
[0011] Furthermore, the controller also includes a MOS tube mounting platform; the MOS tube mounting platform is arranged inside the shell, and is fixedly arranged on the upper surface of the base plate, and is arranged adjacent to the heat dissipation groove.
[0012] Furthermore, the controller also includes a controller mainboard; the controller mainboard is arranged in the heat dissipation groove, and has a gap of 5mm-10mm with the inner wall of the heat dissipation groove.
[0013] Furthermore, the inner side wall of the main shell is provided with a rib, the rib forms an angle of 30° with the inner side wall of the main shell, and the rib, the main shell and the bottom plate form a slot; the MOS tube mounting platform is provided with a crimping spring sheet, and the crimping spring sheet is fixedly arranged in the slot for installing and fixing the MOS tube.
[0014] Furthermore, a thermally conductive insulating film is provided between the MOS tube and the base plate.
[0015] Furthermore, the main shell and the bottom plate are integrally formed, and the heat dissipation ribs and the bottom plate are integrally formed.
[0016] The beneficial effects of the utility model are:
[0017] 1. The electric vehicle controller recorded in the utility model uses a crimping spring to fix the MOS tube inside the main shell, and the MOS tube is fitted on the bottom plate, and the controller mainboard is suspended in the heat dissipation groove near the MOS tube. When the controller is working, only a small amount of heat emitted by the MOS tube is transferred to the controller mainboard, and the controller mainboard can effectively dissipate heat through the heat dissipation groove, ensuring that the controller mainboard can operate stably. The MOS tube transfers heat through the bottom plate to the wing plate outside the main shell through the thermal insulation film, which can realize efficient and rapid heat transfer from the bottom plate to the outside of the main shell, avoiding heat accumulation inside the main shell.
[0018] 2. The electric vehicle controller recorded in the utility model can form multiple heat dissipation channels at the wing plate by means of multiple heat dissipation ribs arranged at the wing plate of the bottom plate and the concave-convex points arranged on the outer surface of the heat dissipation ribs. At the same time, the heat dissipation ribs serve as heat dissipation carriers, and the concave-convex points arranged on the surface can realize the rapid radiation release of heat to the surrounding environment, effectively dissipating the heat of the electric vehicle controller, ensuring that the controller can work stably and extending its service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 : Schematic diagram of the controller structure in an exemplary embodiment (1);
[0020] Figure 2 : Schematic diagram of the controller structure in an exemplary embodiment (2);
[0021] Figure 3: Schematic diagram of the controller structure in the exemplary embodiment (3).
[0022] Explanation of symbols
[0023] 1- bottom plate, 2- main shell, 3- heat sink, 4- MOS tube mounting platform, 5- wing plate, 6- heat dissipation ribs, 7- heat dissipation channel, 8- heat dissipation bumps, 9- ribs, 10- card slot, 11- crimping spring, 12- MOS tube. DETAILED DESCRIPTION
[0024] The present invention is described in detail below by way of embodiments in conjunction with the accompanying drawings.
[0025] As attached Figure 1 To Attachment Figure 3 As shown, this embodiment describes an electric vehicle controller with good heat dissipation effect, including a base plate and a main shell.
[0026] The bottom plate is set as a cuboid, and a heat dissipation groove is opened at the axis position of the upper surface thereof. The depth of the heat dissipation groove is preferably set to 2 / 3 of the thickness of the bottom plate.
[0027] The main shell is configured as a U-shaped trough body and is located on the upper surface of the bottom plate.
[0028] The width of the main shell is greater than the width of the heat dissipation slot. After being fixedly connected with the bottom plate, the part of the bottom plate located inside the main shell forms a group of relatively arranged MOS tube mounting platforms.
[0029] The portion of the bottom plate located on the outer side of the main shell is configured as a wing plate, and a plurality of heat dissipation ribs are vertically and evenly spaced on the upper surface of the wing plate, forming a heat dissipation channel between adjacent heat dissipation ribs.
[0030] The height of the heat dissipation rib is smaller than the height of the main shell, and the outer surface of the heat dissipation rib is evenly distributed with continuous heat dissipation concave and convex points.
[0031] The controller mainboard is arranged in the heat dissipation groove, with a gap of 5mm-10mm between the inner wall of the heat dissipation groove, and is preferably arranged to be flush with the upper surface of the bottom plate.
[0032] The main shell is provided with a corrugated bar on its inner side wall, the corrugated bar and the inner side wall form an angle of 30 degrees, and the corrugated bar, the main shell and the bottom plate form a slot, and the slot is used for fixing and installing the crimping spring piece.
[0033] The MOS tube is mounted on the MOS tube mounting platform and fixed by crimping springs. A heat-conducting insulating film is arranged between the MOS tube and the base plate.
[0034] When the controller is working, the heat emitted by the MOS tube is transmitted to the base plate, and the base plate transfers the heat to the heat dissipation wing plate, and dissipates the heat through the heat dissipation ribs, the heat dissipation channels formed by the heat dissipation ribs, and the heat dissipation concave and convex points on the surface of the heat dissipation ribs, thereby achieving the purpose of high-efficiency heat dissipation.
[0035] In this embodiment,
[0036] Furthermore, a plurality of heat dissipation ribs are also evenly spaced on the lower surface of the bottom plate;
[0037] Furthermore, the main shell is preferably formed integrally with the bottom plate, and the heat dissipation ribs are preferably formed integrally with the bottom plate.
[0038] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. An electric vehicle controller with good heat dissipation effect, characterized in that: It includes a base plate, a main shell and a heat dissipation structure; the main shell is arranged on the upper surface of the base plate, and its width is smaller than the width of the base plate, and the base plate forms wing plates on both sides of the main shell; the heat dissipation structure is fixedly connected to the base plate and is at least arranged on the wing plate on either side of the main shell.
2. The electric vehicle controller with good heat dissipation effect according to claim 1, characterized in that: The heat dissipation structure comprises heat dissipation ribs, and the heat dissipation ribs are vertically fixedly arranged on the upper surface of the wing plate and / or the lower surface of the bottom plate.
3. The electric vehicle controller with good heat dissipation effect according to claim 2, characterized in that: The heat dissipation ribs are arranged in plurality, and heat dissipation channels are formed between adjacent heat dissipation ribs.
4. The electric vehicle controller with good heat dissipation effect according to claim 2, characterized in that: The outer surface of the heat dissipation ribs is evenly distributed with heat dissipation concave and convex points.
5. An electric vehicle controller with good heat dissipation effect according to claim 2, 3 or 4, characterized in that: The heat dissipation structure further comprises a heat dissipation groove, which is arranged at an axial position on the upper surface of the bottom plate, and the depth of the heat dissipation groove is 2 / 3 of the thickness of the bottom plate.
6. The electric vehicle controller with good heat dissipation effect according to claim 5, characterized in that: The controller also includes a MOS tube mounting platform; the MOS tube mounting platform is arranged inside the shell, and is fixedly arranged on the upper surface of the bottom plate and is arranged adjacent to the heat dissipation groove.
7. The electric vehicle controller with good heat dissipation effect according to claim 5, characterized in that: The controller also includes a controller mainboard; the controller mainboard is arranged in the heat dissipation slot, with a gap of 5mm-10mm between the mainboard and the inner wall of the heat dissipation slot.
8. The electric vehicle controller with good heat dissipation effect according to claim 6, characterized in that: The inner side wall of the main shell is provided with a corrugated bar, the corrugated bar and the inner side wall of the main shell form an angle of 30°, and the corrugated bar, the main shell and the bottom plate form a slot; The MOS tube mounting platform is provided with a crimping spring sheet, which is fixedly arranged in the card slot and is used to install and fix the MOS tube.
9. The electric vehicle controller with good heat dissipation effect according to claim 8, characterized in that: A heat-conducting insulating film is arranged between the MOS tube and the bottom plate.
10. An electric vehicle controller with good heat dissipation effect according to any one of claims 2 to 9, characterized in that: The main shell and the bottom plate are integrally formed, and the heat dissipation ribs and the bottom plate are integrally formed.