Cord fabric water circulation temperature control suction port device
By using a water circulation temperature-controlled suction device in the production of cord cloth, using a U-shaped hollow copper tube and a water circulation heating device, the problem of icing and blocking of suction ports in winter is solved, and product quality and heat exchange efficiency are improved.
Patent Information
- Application Number
- CN202421076858.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-17
AI Technical Summary
During the production process of corund cloth, the low temperature in winter causes the suction mouth to easily become icy and block, affecting product quality.
A curtain water circulation temperature control suction device is designed, using a U-shaped reciprocating hollow temperature-raising copper tube and a water circulation heating device to heat the adsorption nozzle and shell through hot water circulation to avoid icing and blockage.
It effectively avoids icing and blockage of the suction port and the inner passages of the shell, prevents the cloth from sticking or spotting, improves the heat exchange rate, and has a safe and stable heating method.
Smart Images

Figure CN222447107U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cord fabric weaving, in particular to a cord fabric water circulation temperature control suction port device. Background Art
[0002] Cord fabric is a skeleton fabric for tires made of strong strands as warp and medium and fine single yarns as weft. The warp yarns are arranged closely and the weft yarns are arranged sparsely, resembling a cord. The warp yarns are also called cord yarns, which bear the load, and the weft yarns fix the position of the warp yarns, hence the name cord fabric. Cord fabric is used as the skeleton of rubber products such as tires, allowing them to withstand huge pressure, impact loads and strong vibrations.
[0003] Currently in the production process of cord fabric, the excess glue on the fabric surface after being dipped in glue needs to be sucked away by the negative pressure of the suction port and returned to the glue tank for recycling. The temperature changes affect the stability of production, especially in the extremely cold weather in winter. The suction port is prone to ice and blockage, causing the fabric surface to become sticky and spotted, affecting product quality. Utility Model Content
[0004] The utility model aims to provide a water circulation temperature control suction port device for cord fabric.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] It includes a shell, and a suction nozzle is connected to the outer wall of one side in the extension direction of the shell, and a suction port connected to the interior is opened on the outer wall of the suction nozzle. The bottom wall of the shell is connected to a reflux pipe of an external reflux system, and the outer side wall of the shell is connected to a negative pressure duct installed with an external negative pressure system. A hollow heating copper tube is arranged in the suction nozzle, and a water circulation heating device is externally arranged on the hollow heating copper tube. The hollow heating copper tube is folded back and forth in a U shape and buried in the shell.
[0007] By adopting the above technical scheme, when used in winter or in the north, a water channel is provided in the hollow heating copper tube, and the water circulation heating device can cyclically inject hot water into the hollow heating copper tube continuously to achieve the effect of quickly and efficiently heating the adsorption nozzle and the shell, which can effectively avoid the ice blockage at the suction port and the internal passage of the shell, and prevent the cloth surface from sticking or producing spots. At the same time, the contact area between the U-shaped reciprocating folded hollow heating copper tube and the shell and the adsorption nozzle is effectively increased, which can further improve the overall heat exchange rate. The hot water circulation heating method is used for the adsorption nozzle working close to the cloth, which has the advantages of safety and stability compared with electric heating.
[0008] Furthermore, the hollow heating copper tube passes through the outer wall of the adsorption nozzle and is fixedly provided with a water inlet pipe and a water outlet pipe. The water circulation heating device includes a water tank with a sufficient amount of aqueous solution inside. A circulation pump connected to the inside of the water tank is fixedly installed on the outer wall of the water tank. The water inlet pipe is connected to the circulation pump, and the water outlet pipe is connected to the water tank. A plurality of heating rods for an external power supply and a control system are vertically provided on the bottom wall of the water tank.
[0009] By adopting the above technical solution, when the equipment is working, the heating rod and the circulating pump are turned on at the same time. The heating rod can continuously heat the water in the water tank, and the circulating pump continuously pumps out the hot water in the water tank. The high-temperature water enters the hollow heating copper tube through the water inlet pipe, completes the heat exchange with the adsorption nozzle and the shell, and then cools down through the isomorphic water outlet pipe and flows back to the water tank. The adsorption nozzle and the shell are continuously and efficiently heated by the reciprocating cycle to ensure that they maintain a good working temperature to avoid ice blockage at the suction port and internal passages.
[0010] Furthermore, a water tank is provided on the top wall of the water tank, and the aqueous solution is stored in the water tank. A protective cover covering the water tank is hingedly provided on the outer wall of the water tank, and a buckle for locking the water tank is fixedly provided on the outer wall of the protective cover. A cotton porous filter is provided on the inner wall of the water tank, and a plurality of groups of limiting convex strips are extended from the inner wall of the water tank, and the limiting convex strips are arranged at intervals, and the cotton porous filter is arranged in an inlaid manner at the intervals of the limiting convex strips.
[0011] By adopting the above technical solution, the protective cover is combined with the buckle to effectively protect the internal structure of the water tank to prevent the invasion of foreign matter and impurities, while being easily opened for easy maintenance. The cotton porous filter that cuts off the inner wall of the water tank has a good adsorption effect. The aqueous solution must pass through the cotton porous filter during the circulation process, which can effectively adsorb impurities in the circulating water and ensure the long-term stable operation of the circulating water system. The cotton porous filter is embedded with the limiting convex strips and is locked at intervals. When it needs to be replaced, it can be pulled out from the locking position and reinserted into a new cotton porous filter.
[0012] Furthermore, a plurality of temperature sensors for external power supply and control system are fixedly arranged on the outer wall of the adsorption nozzle, and a temperature-sensitive color belt is arranged around the outer wall of the adsorption nozzle.
[0013] By adopting the above technical scheme, the temperature sensor combined with the control system can intelligently control the start and stop of the heating rod and the circulation pump. The temperature sensor converts the temperature information into an electrical signal for transmission to the control system. The control system can be a PLC or a single-chip microcomputer. When the temperature around the adsorption nozzle is too low and exceeds the low temperature threshold set by the control system, the control system starts the heating rod and the circulation pump for heating. After continuous heating, when the temperature around the adsorption nozzle is too high and exceeds the high temperature threshold set by the control system, the control system shuts down the heating rod and the circulation pump to stop heating, so that the adsorption nozzle and the shell are always kept in a good working temperature range. The temperature-sensitive color strip is drawn with waterproof temperature-sensitive paint, which can intuitively observe the temperature around the adsorption nozzle. If the water circulation heating device fails and causes the temperature of the adsorption nozzle to be abnormal, the color of the temperature-sensitive color strip can be clearly and intuitively understood by observing whether it is at the normal working temperature, which has a good auxiliary effect.
[0014] In summary, the beneficial technical effects of the utility model are:
[0015] 1. A U-shaped reciprocating folded hollow heating copper tube and a water circulation heating device are used. The contact area between the U-shaped reciprocating folded hollow heating copper tube and the shell and the adsorption nozzle is effectively increased. The adsorption nozzle close to the cloth is heated by hot water circulation, which effectively avoids ice blockage at the suction port and the internal passage of the shell;
[0016] 2. The cotton porous filter is used to effectively absorb impurities in the circulating water, ensuring the long-term stable operation of the circulating water system;
[0017] 3. Temperature sensors and temperature-sensitive ribbons are used to intelligently control the start and shut down of the heating rod and the circulation pump, so that the adsorption nozzle and the shell are always kept in a good working temperature range. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification, but do not constitute a limitation of the present invention. In the accompanying drawings:
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 It is an exploded schematic diagram of the overall structure of the utility model;
[0021] Figure 3 yes Figure 2 A schematic diagram of the enlarged structure of the middle part A;
[0022] Figure 4 yes Figure 2 Enlarged schematic diagram of the structure of part B in the middle.
[0023] In the figure, 1. Shell; 2. Adsorption nozzle; 3. Hollow heating copper tube; 31. Water inlet pipe; 32. Water outlet pipe; 4. Return pipe; 5. Negative pressure air duct; 6. Water circulation heating device; 61. Water storage tank; 62. Circulation pump; 63. Heating rod; 64. Water storage tank; 65. Protective cover; 66. Buckle; 7. Cotton porous filter; 71. Limiting convex strip; 8. Temperature sensor; 9. Temperature sensitive ribbon. DETAILED DESCRIPTION
[0024] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-4 , the utility model provides a technical solution:
[0027] The invention comprises a shell 1, an outer wall of one side of the shell 1 in the extension direction is connected to a suction nozzle 2, a suction port connected to the inside is opened on the outer wall of the suction nozzle 2, a reflux pipe 4 connected to an external reflux system is connected to the bottom wall of the shell 1, a negative pressure air duct 5 connected to an external negative pressure system is installed on the outer wall of the shell 1, a hollow heating copper tube 3 is arranged in the suction nozzle 2, a water circulation heating device 6 is arranged externally on the hollow heating copper tube 3, the hollow heating copper tube 3 is U-shaped and reciprocatingly folded and buried in the shell 1, and a water channel is arranged in the hollow heating copper tube 3 when used in winter or in the north, and the water circulation heating device 6 is arranged externally on the outer wall of the shell 1. The circulating heating device 6 can repeatedly inject hot water into the hollow heating copper tube 3 to achieve the effect of quickly and efficiently heating the adsorption nozzle 2 and the shell 1, which can effectively avoid the ice blockage at the suction port and the internal passage of the shell 1, and prevent the cloth surface from sticking or producing spots. At the same time, the contact area between the U-shaped reciprocating folded hollow heating copper tube and the shell 1 and the adsorption nozzle 2 is effectively increased, which can further improve the overall heat exchange rate. The hot water circulation heating method is used for the adsorption nozzle 2 working close to the cloth, which has the advantages of safety and stability compared with electric heating.
[0028] The hollow heating copper tube 3 passes through the outer wall of the adsorption nozzle 2 and is fixedly provided with an inlet pipe 31 and an outlet pipe 32. The water circulation heating device 6 includes a water storage tank 61 with a sufficient amount of aqueous solution. The outer wall of the water storage tank 61 is fixedly installed with a circulation pump 62 connected to the inside of the water storage tank 61. The inlet pipe 31 is connected to the circulation pump 62, and the outlet pipe 32 is connected to the water storage tank 61. The bottom wall of the water storage tank 61 is vertically provided with a plurality of heating rods 63 for external power supply and control system. When the equipment is working, the heating rod 6 3 and the circulation pump 62 are turned on at the same time, the heating rod 63 can continuously heat the water in the water tank 61, the circulation pump 62 continuously pumps out the hot water in the water tank 61, and the high-temperature water enters the hollow heating copper tube 3 through the water inlet pipe 31, completes the heat exchange with the adsorption nozzle 2 and the shell 1, and then cools down and flows back to the water tank 61 through the isomorphic water outlet pipe 32, and the adsorption nozzle 2 and the shell 1 are continuously and efficiently heated in a reciprocating cycle to ensure that they maintain a good working temperature to avoid ice blockage at the suction port and the internal passage.
[0029] The top wall of the water storage tank 61 is provided with a water storage tank 64, and the aqueous solution is stored in the water storage tank 64. The outer wall of the water storage tank 61 is hingedly provided with a protective cover plate 65 covering the water storage tank 64, and the outer wall of the protective cover plate 65 is fixedly provided with a buckle 66 for locking the water storage tank 61. The water storage tank 64 is provided with a cotton porous filter 7 in a manner that fits the inner wall. The inner wall of the water storage tank 64 is extended with a plurality of groups of limiting convex strips 71, and the limiting convex strips 71 are arranged at intervals. The cotton porous filter 7 is arranged at intervals of the limiting convex strips 71, and the protective cover plate 65 is provided. The buckle 66 effectively protects the internal structure of the water storage tank 64 to prevent the invasion of foreign matter and impurities, and is easy to open for maintenance. The cotton porous filter 7 that cuts off the inner wall of the water storage tank 64 has a good adsorption effect. The aqueous solution must pass through the cotton porous filter 7 during the circulation process, which can effectively adsorb impurities in the circulating water and ensure the long-term stable operation of the circulating water system. The cotton porous filter 7 is embedded in the limiting convex strip 71 and is arranged to be engaged at intervals. When it needs to be replaced, it can be pulled out from the engagement and reinserted into a new cotton porous filter 7.
[0030] The outer wall of the adsorption nozzle 2 is fixedly provided with several temperature sensors 8 for external power supply and control system, and the outer wall of the adsorption nozzle 2 is surrounded by a temperature-sensitive color band 9. The temperature sensor 8 can intelligently control the start and stop of the heating rod 63 and the circulation pump 62 in combination with the control system. The temperature sensor 8 converts the temperature information into an electrical signal for transmission to the control system. The control system can be a PLC or a single-chip microcomputer. When the temperature around the adsorption nozzle 2 is too low and exceeds the low temperature threshold set by the control system, the control system starts the heating rod 63 and the circulation pump 62 for heating. After continuous heating, when the temperature around the adsorption nozzle 2 is too high and exceeds the high temperature threshold set by the control system, the control system shuts down the heating rod 63 and the circulation pump 62 to stop heating, so that the adsorption nozzle 2 and the shell 1 are always kept in a good working temperature range. The temperature-sensitive color band 9 is painted with waterproof temperature-sensitive paint, which can intuitively observe the temperature around the adsorption nozzle 2. If the water circulation heating device 6 fails and causes the temperature of the adsorption nozzle 2 to be abnormal, it can be clearly and intuitively understood by observing whether the temperature-sensitive color band 9 is at the normal working temperature, which has a good auxiliary effect.
[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0032] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A water circulation temperature control suction port device for cord fabric, comprising a shell (1), an outer wall of one side of the shell (1) in the extension direction is connected to a suction nozzle (2), the outer wall of the suction nozzle (2) is provided with a suction port connected to the inside, the bottom wall of the shell (1) is connected to a return pipe (4) of an external return system, and the outer side wall of the shell (1) is connected to a negative pressure air duct (5) of an external negative pressure system, characterized in that: A hollow heating copper tube (3) is arranged inside the adsorption nozzle (2), a water circulation heating device (6) is arranged outside the hollow heating copper tube (3), and the hollow heating copper tube (3) is reciprocatingly folded in a U shape and buried inside the shell (1).
2. A water circulation temperature control suction port device for cord fabric according to claim 1, characterized in that: The hollow heating copper tube (3) passes through the outer wall of the adsorption nozzle (2) and is fixedly provided with a water inlet pipe (31) and a water outlet pipe (32); the water circulation heating device (6) comprises a water storage tank (61) containing a sufficient amount of aqueous solution; a circulation pump (62) connected to the inside of the water storage tank (61) is fixedly installed on the outer wall of the water storage tank (61); the water inlet pipe (31) is connected to the circulation pump (62); the water outlet pipe (32) is connected to the water storage tank (61); and a plurality of heating rods (63) for an external power supply and a control system are vertically provided on the bottom wall of the water storage tank (61).
3. A water circulation temperature control suction port device for cord fabric according to claim 2, characterized in that: The top wall of the water storage tank (61) is provided with a water storage tank (64), and the aqueous solution is stored in the water storage tank (64). The outer wall of the water storage tank (61) is hingedly provided with a protective cover plate (65) covering the water storage tank (64), and the outer wall of the protective cover plate (65) is fixedly provided with a buckle (66) for locking the water storage tank (61). The water storage tank (64) is provided with a cotton porous filter (7) in contact with the inner wall thereof, and the inner wall of the water storage tank (64) is provided with a plurality of groups of limiting convex strips (71) extending therefrom, and the limiting convex strips (71) are arranged at intervals, and the cotton porous filter (7) is arranged at intervals in an inlaid manner with the limiting convex strips (71).
4. A water circulation temperature control suction port device for tire cord fabric according to claim 3, characterized in that: The outer wall of the adsorption nozzle (2) is fixedly provided with a plurality of temperature sensors (8) for external power supply and control system, and the outer wall of the adsorption nozzle (2) is surrounded by a temperature-sensitive color belt (9).