Furnace cover confirming device applied to uncovering machine of top coal charging car
By designing a furnace cover confirmation device in the coke oven equipment that combines infrared temperature measurement sensor and fire-proof thermal insulation panel, the problem of unstable and easy damage of mechanical transmission limit detection signals is solved, and more stable and safe The furnace cover confirmation process.
Patent Information
- Application Number
- CN202421200512.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-29
AI Technical Summary
In the existing coke oven equipment, the furnace cover confirmation signal adopts mechanical transmission limit detection, which has problems such as unstable signal, easy damage, and interference with the position of the spraying device.
A furnace cover confirmation device applied to the cover uncover of the top coal truck was designed, using an infrared temperature measurement sensor, fireproof and thermal insulation panel, limit bracket, hydraulic cylinder, rail frame and sliding frame combination to measure the temperature through infrared The sensor measures the temperature signal of the furnace cover and makes a judgment through the PLC to confirm whether the furnace cover is removed.
The signal of the device is more stable, away from the furnace entrance flame, and is not easy to damage, effectively improving the safety and reliability of the equipment, and is suitable for unmanned production environments.
Smart Images

Figure CN222454933U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coke oven equipment manufacturing, and in particular to a furnace cover confirmation device used in a cover-lifting machine for a top-loading coal car. Background Art
[0002] During the process of removing the cover from the top-loading coal car, it is very important to confirm whether the furnace cover has been removed, because it is directly related to the safe production and stable operation of the equipment. However, the furnace cover confirmation signal currently used adopts mechanical transmission limit detection, which has the problem of instability, is easily damaged, and interferes with the position of the shotcrete device. Therefore, the detection of furnace cover confirmation has become an important research direction that must be carried out for the normal production of equipment and the realization of unmanned production. Summary of the invention
[0003] In view of the technical problem that the mechanical transmission limit detection has unstable signals and is easily damaged during use, a furnace cover confirmation device applied to a top-loading coal car lid lifter is provided. Compared with the mechanical transmission limit detection, the signal is more stable, away from the furnace mouth flame, and not easy to be damaged.
[0004] The technical means adopted by the utility model are as follows:
[0005] A furnace cover confirmation device for a top-loading coal car cover lifter, comprising: an infrared temperature sensor, a fireproof and heat-insulating protective plate, a limit bracket, a hydraulic cylinder, a guide rail frame, and a sliding frame;
[0006] The infrared temperature sensor is arranged parallel to the horizontal center line of the furnace cover, the fireproof heat insulation guard plate is arranged below the infrared temperature sensor, the limit bracket is arranged on the top of the fireproof heat insulation guard plate, and the hydraulic cylinder and the sliding frame are both arranged in the guide rail frame.
[0007] Furthermore, after the infrared temperature sensor measures the temperature of the lid removing mechanism, the collected temperature signal is uploaded to the PLC for judgment.
[0008] Furthermore, the hydraulic cylinder, guide rail frame and sliding frame lower the temperature measuring mechanism to the temperature measuring point and raise it to the fixed point before and after the temperature measurement starts and ends.
[0009] Furthermore, the fireproof and heat-insulating protective plate can effectively prevent the equipment from being burned by the flame of the furnace hole.
[0010] Furthermore, a limiting hole is provided on the limiting bracket, so that the infrared temperature measuring sensor can measure temperature more accurately.
[0011] Due to the adoption of the above technical solution, compared with the prior art, the utility model has the following advantages:
[0012] 1. The utility model provides a furnace cover confirmation device for a top-loading coal car cover lifter. Compared with the mechanical transmission limit detection, the utility model has a simple overall structural design, is easy to install, and can be quickly integrated into the original system.
[0013] 2. The utility model provides a furnace cover confirmation device for a top-loading coal car cover lifter. The device is kept away from fire sources, effectively preventing the device from being burned by furnace hole flames.
[0014] 3. The utility model provides a furnace cover confirmation device for a top-loading coal car cover lifter, which effectively protects the unmanned production of the equipment, effectively improves work efficiency, and also improves adjustment accuracy, making it safer and more reliable in production use.
[0015] Based on the above reasons, the utility model can be widely promoted in the technical field of coke oven equipment manufacturing. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0017] Figure 1 This is a schematic diagram of the installation of a furnace cover confirmation device for a top-loading coal car cover lifter described in the utility model;
[0018] Figure 2 The utility model is a schematic diagram of the structure in direction A of a furnace cover confirmation device for a top-loading coal car cover lifter.
[0019] In the figure: 1. Infrared temperature sensor; 2. Fireproof and heat-insulating protective plate; 3. Limit bracket; 4. Hydraulic cylinder; 5. Guide rail frame; 6. Sliding frame. DETAILED DESCRIPTION
[0020] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments of the present invention can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0021] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means a limitation on the utility model and its application or use. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0022] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the utility model. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0023] Unless otherwise specifically stated, the relative arrangement of the parts and steps described in these embodiments, the numerical expressions and numerical values do not limit the scope of the utility model. At the same time, it should be clear that, for ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0024] In the description of the present utility model, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present utility model and simplifying the description. Unless otherwise stated, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present utility model: the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0025] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below their position devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0026] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the utility model.
[0027] like Figure 1 to Figure 2 As shown, the utility model provides a furnace cover confirmation device for a top-loading coal car cover lifter, comprising: an infrared temperature sensor 1, a fireproof and heat-insulating guard plate 2, a limit bracket 3, a hydraulic cylinder 4, a guide rail frame 5, and a sliding frame 6;
[0028] The infrared temperature sensor 1 is arranged parallel to the horizontal center line of the furnace cover, the fireproof heat insulation guard plate 2 is arranged below the infrared temperature sensor 1, the limiting bracket 3 is arranged on the top of the fireproof heat insulation guard plate 2, and the hydraulic cylinder 4 and the sliding frame 6 are both arranged in the guide rail frame 5.
[0029] Furthermore, the temperature of the capping mechanism with and without the cap is different during the production process. The temperature of the capping mechanism is about 110° C. when the capping is not removed, and reaches about 500° C. after the capping is removed.
[0030] Furthermore, after the infrared temperature sensor 1 measures the temperature of the cover removal mechanism, the collected temperature signal is uploaded to the PLC to determine whether the furnace cover is removed, so as to proceed to the next process, thereby avoiding equipment failure caused by unsuccessful cover removal.
[0031] Furthermore, the hydraulic cylinder 4, the guide rail frame 5 and the sliding frame 6 lower the temperature measuring mechanism to the temperature measuring point and raise it to the fixed point before and after the temperature measurement starts and ends.
[0032] Furthermore, the fireproof and heat-insulating protective plate 2 can effectively prevent the equipment from being burned by the flame of the furnace hole.
[0033] Furthermore, a limiting hole is provided on the limiting bracket 3 so as to enable the infrared temperature measuring sensor 1 to measure temperature more accurately.
[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in the field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model.
Claims
1. A furnace cover confirmation device for a top-loading coal car cover lifter, characterized in that: include: Infrared temperature sensor, fireproof and heat-insulating protective plate, limit bracket, hydraulic cylinder, guide rail rack, sliding rack; The infrared temperature sensor is arranged parallel to the horizontal center line of the furnace cover, the fireproof heat insulation guard plate is arranged below the infrared temperature sensor, the limit bracket is arranged on the top of the fireproof heat insulation guard plate, and the hydraulic cylinder and the sliding frame are both arranged in the guide rail frame.
2. The furnace cover confirmation device for a top-loading coal car cover lifter according to claim 1, characterized in that: After the infrared temperature sensor measures the temperature of the lid removing mechanism, the collected temperature signal is uploaded to the PLC for judgment.
3. The furnace cover confirmation device for a top-loading coal car cover lifter according to claim 1, characterized in that: The hydraulic cylinder, the guide rail frame and the sliding frame lower the temperature measuring mechanism to the temperature measuring point and raise it to the fixed point before and after the temperature measuring.
4. The furnace cover confirmation device for a top-loading coal car cover lifter according to claim 1, characterized in that: The fireproof and heat-insulating protective plate can effectively prevent the equipment from being burned by the flame of the furnace hole.
5. The furnace cover confirmation device for a top-loading coal car cover lifter according to claim 1, characterized in that: The limiting bracket is provided with a limiting hole, which is used for the infrared temperature measuring sensor to measure temperature more accurately.