Dyeing water-saving device

By setting up a filtration and extrusion mechanism in the dyeing cylinder, the serious loss of dye liquid during the dyeing process is solved, and the effective separation of dye liquid and return to the dyeing cylinder is achieved, achieving the purpose of saving water and reducing pollution.

CN222455547UActive Publication Date: 2025-02-11ZHEJIANG YINGFENG TECH CO LTD
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Patent Information

Application Number
CN202421208534.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-02-11
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

The existing dyeing tanks cannot effectively separate the dye liquid inside the fabric, resulting in serious loss of dye liquid and waste of water resources.

Method used

A dyeing water-saving device is designed, including a filtering mechanism and an extrusion mechanism. The filtering mechanism separates the dye liquid through the filter plate and the filter mesh and filters, and the extrusion mechanism uses the pressure plate to extrude and separates the dye liquid in the fabric.

Benefits of technology

The effective separation of dye liquid and fabric is achieved, and most of the dye liquid re-enteres the dye cylinder, reducing the consumption of dye liquid and achieving the purpose of water saving, while ensuring the purity of dye liquid and reducing pollution to other fabrics.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a dyeing water-saving device, which relates to the technical field of dyeing water-saving devices and comprises a dyeing jar, a filter mechanism is arranged on one side face of the dyeing jar and comprises a fixing block, the fixing block is fixedly connected with the dyeing jar, a rotating plate is arranged at the top of the fixing block, an extrusion frame is arranged at the top of the rotating plate, and the extrusion frame is fixedly connected with the dyeing jar. And a filter plate is fixedly connected to the inner wall of the extrusion frame, a frame penetrates through the interior of the extrusion frame, and the frame is slidably connected with the extrusion frame. According to the utility model, through the arrangement of the filtering mechanism, dye liquor can be separated from cloth before the cloth in the dyeing vat is processed in the next step, so that most of the dye liquor can be separated from the cloth and enters the dyeing vat again, the purpose of saving the dye liquor is achieved, and the purpose of saving water is directly achieved; and the dye liquor separated from the cloth can be filtered.
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Description

Technical Field

[0001] The utility model relates to the technical field of dyeing water-saving devices, in particular to a dyeing water-saving device. Background Art

[0002] Dyeing is a technique of dyeing the dyed material with dyes. It generally refers to the dyeing technology of textiles. It can be divided into traditional dyeing technology and modern dyeing technology. Modern textile dyeing began in the 18th century. With the development of chemical fibers, dyes, chemicals, and equipment, it has gradually been established and has now developed into an independent discipline.

[0003] Existing cloth needs to be immersed in a dyeing vat during dyeing. Since the cloth absorbs part of the dye after being immersed in the dye, when the cloth needs to be taken out for the next processing step, the absorbed dye will be taken away, part of which will drip directly, and the other part will be discharged after dehydration. As a result, the dye will be lost very seriously, and the dye needs to be refilled, which directly leads to a large waste of water resources. For this reason, we provide a dyeing water-saving device. Utility Model Content

[0004] The utility model aims to solve the defect that the dyeing vat in the prior art cannot separate the dyeing liquid inside the dyed cloth, and provides a dyeing water-saving device.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a dyeing water-saving device, comprising: a dyeing vat, a filtering mechanism is provided on one side of the dyeing vat, the filtering mechanism comprises a fixed block, the fixed block is fixedly connected to the dyeing vat, a rotating plate is provided on the top of the fixed block, an extrusion frame is provided on the top of the rotating plate, a filter plate is fixedly connected to the inner wall of the extrusion frame, a frame is passed through the interior of the extrusion frame, the frame is slidably connected to the extrusion frame, a slide groove matching the frame is provided on the extrusion frame, a filter screen is fixedly connected to the outer surface of the frame, a U-shaped pad is provided at the bottom of the frame, the U-shaped pad is fixedly connected to the inner wall of the extrusion frame, a pull rod is fixedly connected to the outer surface of the frame, and a leakage hole is provided at the bottom of the extrusion frame.

[0006] As a preferred embodiment, a rotating rod is passed through the interior of the fixed block and the rotating plate, the rotating rod is fixedly connected to the rotating plate, the rotating rod is rotatably connected to the fixed block, one end of the rotating rod is placed inside the fixed block and is fixedly connected to a limiting plate, and a rotating groove that fits with the limiting plate is opened inside the fixed block.

[0007] As a preferred embodiment, an extrusion mechanism is provided at the top of the extrusion frame, and the extrusion mechanism includes a threaded rod, a guide rod is provided on one side of the threaded rod, the guide rod is fixedly connected to the rotating plate, a fixed plate is fixedly connected to the top of the guide rod, and a movable plate is sleeved on the outer surfaces of the threaded rod and the guide rod.

[0008] As a preferred embodiment, the movable plate is threadedly connected to the threaded rod, the movable plate is slidably connected to the guide rod, the bottom of the movable plate is fixedly connected to a connecting rod, and the bottom of the connecting rod is fixedly connected to a pressure plate.

[0009] As a preferred implementation, one end of the threaded rod is sleeved with a bearing, and the bearing is placed in a groove provided on the rotating plate.

[0010] As a preferred implementation manner, the bearing is fixedly connected to the outer surface of the threaded rod and the inner wall of the rotating plate, and the top of the threaded rod is fixedly connected to the motor.

[0011] As a preferred implementation, the motor runs through the interior of the fixing plate, and the motor is fixedly connected to the fixing plate.

[0012] Compared with the prior art, the advantages and positive effects of the utility model are:

[0013] The utility model can separate the dye liquid from the cloth in the dyeing vat before the next processing by arranging the filtering mechanism, so that most of the dye liquid can be separated from the cloth and re-enter the dyeing vat, so as to achieve the purpose of saving dye liquid, and then directly achieve the purpose of saving water, and the filter screen can be provided to filter the dye liquid separated from the cloth, so that the lint and rags inside the dyeing vat will not return to the dyeing vat again, and not only will it not be contaminated on other cloths, but also can be filtered in advance before discharging the dye liquid, and the squeezing mechanism can be provided to slightly squeeze the cloth by using the pressing plate, so that the dye liquid absorbed by the cloth can be quickly separated without damaging the cloth structure, and the consumption of the dye liquid can be reduced to the greatest extent. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A three-dimensional diagram of a dyeing water-saving device provided by the utility model.

[0015] Figure 2 A three-dimensional diagram of a filtering mechanism of a dyeing water-saving device provided by the utility model.

[0016] Figure 3 A sectional stereoscopic diagram of a filter mechanism of a dyeing water-saving device provided by the utility model.

[0017] Figure 4A three-dimensional diagram of an extrusion mechanism of a dyeing water-saving device provided by the utility model.

[0018] Legend:

[0019] 1. Dyeing tank; 2. Filter mechanism; 3. Extrusion mechanism; 21. Fixed block; 22. Rotating plate;

[0020] 23. Extrusion frame; 24. Filter plate; 25. Frame; 26. Filter screen; 27. U-shaped pad; 28. Pull rod;

[0021] 29, leakage hole; 201, rotating rod; 202, limiting piece; 31, threaded rod; 32, guide rod;

[0022] 33. Fixed plate; 34. Moving plate; 35. Connecting rod; 36. Pressing plate; 37. Bearing;

[0023] 38. Motor. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Example 1

[0026] like Figure 1-Figure 4 As shown, the utility model provides a technical solution: a dyeing water-saving device, comprising: a dyeing vat 1, a filter mechanism 2 is arranged on one side of the dyeing vat 1, the filter mechanism 2 comprises a fixed block 21, the fixed block 21 is fixedly connected to the dyeing vat 1, a rotating plate 22 is arranged on the top of the fixed block 21, a pressing frame 23 is arranged on the top of the rotating plate 22, a filter plate 24 is fixedly connected to the inner wall of the pressing frame 23, a frame 25 is penetrated inside the pressing frame 23, the frame 25 is slidably connected to the pressing frame 23, a slide groove matching the frame 25 is opened on the pressing frame 23, and the outer surface of the frame 25 A filter screen 26 is fixedly connected to the surface, a U-shaped pad 27 is provided at the bottom of the frame 25, the U-shaped pad 27 is fixedly connected to the inner wall of the extrusion frame 23, a pull rod 28 is fixedly connected to the outer surface of the frame 25, a leakage hole 29 is provided at the bottom of the extrusion frame 23, a rotating rod 201 is passed through the interior of the fixed block 21 and the rotating plate 22, the rotating rod 201 is fixedly connected to the rotating plate 22, the rotating rod 201 is rotatably connected to the fixed block 21, one end of the rotating rod 201 is placed inside the fixed block 21 and is fixedly connected to a limiting plate 202, and a rotating groove that matches the limiting plate 202 is provided inside the fixed block 21.

[0027] In this embodiment, by setting up the filtering mechanism 2, the dye liquid inside the dyed cloth can be separated, and the dye liquid will fall onto the filter screen 26 through the filter plate 24, and pass through the filter screen 26 and return to the dyeing tank 1 from the leakage hole 29 opened on the extrusion frame 23, so as to achieve the purpose of saving dye liquid. In addition, the filter screen 26 is set to filter the dye liquid, so that the dye liquid returned to the dyeing tank 1 is purer, and the influence of cotton wool and rags on the rest of the cloth is reduced. The pull rod 28 is set to clean the rags on the filter screen 26 at any time to ensure that the dye liquid can pass through the filter screen 26 smoothly. In addition, the rotating rod 201 and the limiting plate 202 are set so that the rotating plate 22 can rotate, and then when the cloth is dyed, the filtering mechanism 2 and the extrusion mechanism 3 will not affect the normal use of the dyeing tank 1.

[0028] Example 2

[0029] like Figure 1 and Figure 4 As shown, an extrusion mechanism 3 is provided at the top of the extrusion frame 23, and the extrusion mechanism 3 includes a threaded rod 31, and a guide rod 32 is provided on one side of the threaded rod 31. The guide rod 32 is fixedly connected to the rotating plate 22, and the top of the guide rod 32 is fixedly connected to a fixed plate 33. The outer surfaces of the threaded rod 31 and the guide rod 32 are both sleeved with a movable plate 34, and the movable plate 34 is threadedly connected to the threaded rod 31. The movable plate 34 is slidably connected to the guide rod 32, and the bottom of the movable plate 34 is fixedly connected to a connecting rod 35, and the bottom of the connecting rod 35 is fixedly connected to a pressing plate 36. One end of the threaded rod 31 is sleeved with a bearing 37, and the bearing 37 is placed in a groove opened on the rotating plate 22. The bearing 37 is fixedly connected to the outer surface of the threaded rod 31 and the inner wall of the rotating plate 22, and the top of the threaded rod 31 is fixedly connected to a motor 38, and the motor 38 runs through the interior of the fixed plate 33, and the motor 38 is fixedly connected to the fixed plate 33.

[0030] In this embodiment, by setting up the squeezing mechanism 3, it can be used in conjunction with the filtering mechanism 2, and the dye liquid in the cloth can be squeezed and separated by using the pressing plate 36. The threaded rod 31 and the guide rod 32 are set, and the threaded rod 31 can threadably drive the movable plate 34, and then the movable plate 34 can drive the connecting rod 35 and the pressing plate 36 to move up and down, and the bearing 37 is set, so that the threaded rod 31 can rotate stably.

[0031] Working principle:

[0032] like Figure 1-Figure 4As shown, when the utility model is in use, the filtering mechanism 2 and the squeezing mechanism 3 can be rotated to the top of the dyeing cylinder 1 through the rotating rod 201 and the limiting plate 202. At this time, the cloth is taken out from the inside of the dyeing cylinder 1 and placed in the squeezing frame 23, and the moisture seeping from the cloth will flow down from the filter plate 24. At this time, the motor 38 is started. Under the drive of the motor 38 and with the assistance of the bearing 37, the threaded rod 31 will rotate, and then the threaded rod 31 can thread-drive the movable plate 34. Under the guidance of the guide rod 32, the movable plate 34 can drive the connecting rod 35 and the pressing plate 36 to gradually move downward , until the pressing plate 36 enters the interior of the extrusion frame 23 and cooperates with the filter plate 24 to extrude the cloth. At this time, most of the dye absorbed by the cloth will be separated from the cloth and leak down to the filter screen 26, and the filter screen 26 will filter the dye, and the pure dye will return to the dyeing tank 1 through the leakage hole 29 opened on the extrusion frame 23. In addition, the filter screen 26 will retain cotton wool and rags. If the filter screen 26 needs to be cleaned, the pull rod 28 can be pulled to make the frame 25 and the filter screen 26 slide out from the inside of the extrusion frame 23, and then the cotton wool and rags on the filter screen 26 can be cleaned.

[0033] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A dyeing water-saving device, characterized in that: include: A dyeing jar (1), wherein a filtering mechanism (2) is provided on one side of the dyeing jar (1), wherein the filtering mechanism (2) comprises a fixed block (21), wherein the fixed block (21) is fixedly connected to the dyeing jar (1), wherein a rotating plate (22) is provided on the top of the fixed block (21), wherein a pressing frame (23) is provided on the top of the rotating plate (22), wherein a filter plate (24) is fixedly connected to the inner wall of the pressing frame (23), wherein a frame (25) runs through the interior of the pressing frame (23), wherein the frame (25) is provided on the top of the rotating plate (22). The frame (25) is slidably connected to the extrusion frame (23); a slide groove matching the frame (25) is provided on the extrusion frame (23); a filter screen (26) is fixedly connected to the outer surface of the frame (25); a U-shaped pad (27) is provided at the bottom of the frame (25); the U-shaped pad (27) is fixedly connected to the inner wall of the extrusion frame (23); a pull rod (28) is fixedly connected to the outer surface of the frame (25); and a leakage hole (29) is provided at the bottom of the extrusion frame (23).

2. A dyeing water-saving device according to claim 1, characterized in that: A rotating rod (201) is passed through the interior of the fixed block (21) and the rotating plate (22); the rotating rod (201) is fixedly connected to the rotating plate (22); the rotating rod (201) is rotatably connected to the fixed block (21); one end of the rotating rod (201) is placed inside the fixed block (21) and is fixedly connected to a limiting plate (202); a rotating groove that fits with the limiting plate (202) is provided inside the fixed block (21).

3. A dyeing water-saving device according to claim 2, characterized in that: The top of the extrusion frame (23) is provided with an extrusion mechanism (3), the extrusion mechanism (3) comprises a threaded rod (31), a side surface of the threaded rod (31) is provided with a guide rod (32), the guide rod (32) is fixedly connected to the rotating plate (22), the top of the guide rod (32) is fixedly connected with a fixed plate (33), and the outer surfaces of the threaded rod (31) and the guide rod (32) are both sleeved with a movable plate (34).

4. A dyeing water-saving device according to claim 3, characterized in that: The movable plate (34) is threadedly connected to the threaded rod (31), the movable plate (34) is slidably connected to the guide rod (32), the bottom of the movable plate (34) is fixedly connected to a connecting rod (35), and the bottom of the connecting rod (35) is fixedly connected to a pressing plate (36).

5. A dyeing water-saving device according to claim 4, characterized in that: One end of the threaded rod (31) is sleeved with a bearing (37), and the bearing (37) is placed in a groove formed on the rotating plate (22).

6. A dyeing water-saving device according to claim 5, characterized in that: The bearing (37) is fixedly connected to the outer surface of the threaded rod (31) and the inner wall of the rotating plate (22), and the top of the threaded rod (31) is fixedly connected to a motor (38).

7. A dyeing water-saving device according to claim 6, characterized in that: The motor (38) passes through the interior of the fixing plate (33), and the motor (38) is fixedly connected to the fixing plate (33).