Suspended ceiling

By setting up a reinforcement net on the opposite side of the gypsum board ceiling and connecting it with the skeleton structure through the connector, the problems of gypsum board deformation and cracking are solved, and higher tensile strength and crack resistance are achieved, reducing stress concentration and stress difference.

CN222456527UActive Publication Date: 2025-02-11深圳市科建建设集团有限公司
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Patent Information

Application Number
CN202421206037.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-02-11
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

Drywall ceilings are prone to deformation and cracking during use. The prior art improves the deformation resistance of gywall by encrypting the spacing of screws, but this will lead to stress concentration and stress differences.

Method used

A suspended ceiling structure is designed, including skeleton structure, gypsum board, reinforced mesh and connectors. By setting up a reinforcement net on the side where the gypsum board is away from the skeleton structure, and connecting the reinforcement net and gypsum board to the skeleton structure through the connector, the connection strength between the gypsum board and the skeleton structure is increased, the screw stress concentration is dispersed, and the reduction of Stress poor.

Benefits of technology

It effectively improves the tensile strength and crack resistance of gypsum board, reduces stress concentration and stress difference caused by the spacing of the encryption screws, and enhances the overall rigidity and crack resistance of the suspended ceiling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a suspended ceiling, relates to the technical field of interior decoration, the suspended ceiling includes: skeleton structure, gypsum board, strengthening net and connecting piece, skeleton structure extends on the surface of building structure, one side face of skeleton structure is used for installing the building structure at building indoor space top, gypsum board is installed on the opposite other side face of skeleton structure, the reinforcing net is connected with the connecting piece, and the connecting piece is connected with the reinforcing net. Mounting holes are formed in the gypsum board; the reinforcing net is arranged on the side, away from the framework structure, of the gypsum board, and the connecting pieces sequentially penetrate through the reinforcing net and the mounting holes and are connected to the framework structure so that the reinforcing net and the gypsum board can be connected to the framework structure. By additionally arranging the reinforcing net, the reinforcing net abuts against one side face of the gypsum board through the connecting piece, the connecting strength of the gypsum board and the framework structure is improved, stress concentration of the screws is dispersed, the stress difference generated between the screw fixing positions and the periphery of the gypsum board due to the fact that the distance between the screws is increased is reduced, and the tensile strength of the gypsum board is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of indoor decoration, in particular to a suspended ceiling. Background Art

[0002] The deformation and cracking of gypsum board ceilings have become a common quality problem. The tensile strength and breaking load of the gypsum board itself are reasons that cannot be ignored. The ceiling includes a skeleton structure and gypsum board. The ceiling is used to beautify the interior space, but it is prone to deformation and even cracking during its use. Therefore, it is necessary to increase the screw spacing to improve the gypsum board's ability to resist deformation. However, increasing the screw spacing will cause stress concentration, and a large stress difference will occur between the screw fixing point and the surrounding gypsum board. Utility Model Content

[0003] The main purpose of the utility model is to provide a suspended ceiling. To achieve the above purpose, the suspended ceiling provided by the utility model comprises: a skeleton structure, a gypsum board, a reinforcing net and a connecting piece. The skeleton structure is extended on the surface of the building structure, and one side of the skeleton structure is used to be installed on the building structure at the top of the indoor space of the building;

[0004] The gypsum board is installed on the other side of the frame structure, and the gypsum board is provided with installation holes; the reinforcement mesh is arranged on the side of the gypsum board away from the frame structure

[0005] The connecting piece passes through the reinforcing mesh and the mounting hole in sequence and is connected to the frame structure to connect the reinforcing mesh and the gypsum board to the frame structure.

[0006] In one embodiment, the reinforcing mesh is made of one of steel, glass fiber cloth or carbon fiber cloth.

[0007] In one embodiment, the thickness of the reinforcement mesh is in the range of 0.01 mm to 0.2 mm.

[0008] In one embodiment, a plurality of the connecting members are provided, and the plurality of the connecting members are spaced apart in the extension direction of the skeleton structure, and a distance between two adjacent connecting members in the extension direction of the skeleton structure is 30 mm-100 mm.

[0009] In one embodiment, a plurality of the reinforcing nets are provided, and the plurality of the reinforcing nets are spaced apart in the extending direction of the skeleton structure, and each of the connecting members connects a reinforcing net to the gypsum board.

[0010] In one embodiment, the skeleton structure is a cladding keel, and a plurality of the skeleton structures are provided. The plurality of skeleton structures are arranged at intervals in a direction perpendicular to the extension direction of the skeleton structure, and a distance between two adjacent skeleton structures is 400 mm-1000 mm.

[0011] In one embodiment, the skeleton structure is made of galvanized steel or stainless steel, and the thickness of the skeleton structure is in the range of 0.5 mm to 0.6 mm.

[0012] In one embodiment, the gypsum boards are provided in plurality, each of the gypsum boards is provided with a plurality of the connecting members, the plurality of the connecting members connect each of the gypsum boards to a skeleton structure, and the plurality of the gypsum boards are connected to the building structure that is spread over the top of the interior space of the building.

[0013] In one embodiment, the suspended ceiling further includes a leveling layer, which is disposed on a side of the reinforcing mesh away from the gypsum board and covers the reinforcing mesh.

[0014] In one embodiment, the suspended ceiling further includes a protective layer, which is disposed on a side of the leveling layer away from the reinforcing net and covers the leveling layer.

[0015] In the technical solution provided by the utility model, a connecting piece is arranged on the other opposite side of the skeleton structure away from the building structure. By providing a reinforcing mesh on the side of the gypsum board away from the skeleton structure, the connecting piece will abut the reinforcing mesh against one side of the gypsum board, thereby increasing the connection strength between the gypsum board and the skeleton structure, dispersing the stress concentration of the screws, reducing the stress difference generated at the screw fixing point and the periphery of the gypsum board due to the increased screw spacing, and improving the tensile strength of the gypsum board. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0017] Figure 1 A structural schematic diagram of an embodiment of a suspended ceiling provided by the utility model;

[0018] Figure 2 This is a plan view of the suspended ceiling provided by the utility model.

[0019] Description of Figure Numbers:

[0020] 10. Skeleton structure; 20. Gypsum board; 30. Connectors; 40. Reinforcement mesh; 50. Leveling layer; 60. Protective layer.

[0021] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0024] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or suggesting their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the utility model.

[0025] The deformation and cracking of gypsum board ceilings have become a common quality problem. The tensile strength and breaking load of the gypsum board itself are reasons that cannot be ignored. The ceiling includes a skeleton structure and gypsum board. The ceiling is used to beautify the interior space, but it is prone to deformation and even cracking during its use. Therefore, it is necessary to increase the screw spacing to improve the gypsum board's ability to resist deformation. However, increasing the screw spacing will cause stress concentration, and a large stress difference will occur between the screw fixing point and the surrounding gypsum board.

[0026] In order to solve the technical problem, the utility model provides a suspended ceiling, aiming to provide a suspended ceiling with high strength and light weight.

[0027] See also Figure 1 The suspended ceiling provided by the utility model is used to be installed on the top of the indoor space of the building. The suspended ceiling includes: a skeleton structure 10, a gypsum board 20, a reinforcing net 40 and a connecting piece 30. The skeleton structure 10 is extended on the surface of the building structure, and one side of the skeleton structure 10 is used to be installed on the building structure at the top of the indoor space of the building;

[0028] The gypsum board 20 is installed on the other side of the frame structure 10, and the gypsum board 20 is provided with a mounting hole; the reinforcing mesh 40 is provided on the side of the gypsum board 20 away from the frame structure 10

[0029] The connecting member 30 passes through the reinforcing mesh 40 and the mounting hole in sequence and is connected to the frame structure 10 , so as to connect the reinforcing mesh 40 and the gypsum board 20 to the frame structure 10 .

[0030] The skeleton structure 10 is a lightweight and high-strength material, installed on the top of the building, and provides a stress point for the entire ceiling. The gypsum board 20 covers the other side of the skeleton structure 10, and the reinforcing mesh 40 is located on the side of the gypsum board away from the top of the building, which enhances the overall bending and crack resistance. At the same time, the weight of the entire ceiling system is relatively small. The connector 30 passes through the mounting holes of the reinforcing mesh and the gypsum board, and is connected to the skeleton structure by anchoring or bonding, thereby achieving a firm connection between the gypsum board and the skeleton structure.

[0031] Combination Figure 1 As shown, in the embodiment of the present invention, the reinforcing mesh 40 is made of one of steel, glass fiber cloth or carbon fiber cloth.

[0032] In this embodiment, the reinforcing net 40 is made of one of steel, glass fiber cloth or carbon fiber cloth, wherein the steel can be galvanized steel or stainless steel, preferably stainless steel. The high strength and durability of stainless steel ensure the service life of the ceiling, and the length of the reinforcing net can be equal to the length of the skeleton structure.

[0033] Combination Figure 1 As shown, in the embodiment of the present utility model, a plurality of connecting members 30 are provided, and the plurality of connecting members 30 are spaced apart in the extension direction of the skeleton structure, and the distance between two adjacent connecting members 30 in the extension direction of the skeleton structure is 30 mm-100 mm.

[0034] In this embodiment, the connecting piece 30 of the suspended ceiling is specifically configured as a self-tapping screw, which is arranged at intervals and evenly arranged along the extension direction of the gypsum board 20 to enhance the stability and bearing capacity of the overall structure. The spacing between two adjacent connecting pieces 30 in the extension direction of the gypsum board 20 is set to 30mm to 100mm, preferably 70mm. In the traditional construction process of suspended ceiling gypsum board, the screw spacing is generally 150mm-170mm. Although the construction is convenient, such a spacing is too large. For large suspended ceiling spaces with large spans, deformation or even cracking is likely to occur during use. In practical applications, double-layer gypsum boards have to be used for reinforcement. This setting not only ensures the uniform distribution of the load, but also improves the overall rigidity and crack resistance of the suspended ceiling, reduces the use of materials, and does not affect the structural performance.

[0035] Through the above arrangement, the connector 30 limits the displacement of the gypsum board 20, effectively preventing the expansion of cracks caused by temperature and humidity changes. In addition, the construction personnel can flexibly adjust the spacing of the connector 30 according to specific construction requirements and site conditions to adapt to different installation requirements.

[0036] Combination Figure 1 As shown, in the embodiment of the present invention, a plurality of reinforcing nets 40 are provided, and the plurality of reinforcing nets 40 are arranged at intervals in the extension direction of the skeleton structure, and each connecting member 30 abuts a reinforcing net 40 against the gypsum board 20 .

[0037] In this embodiment, the reinforcement mesh 40 of the suspended ceiling is configured as a plurality of independent meshes, which are spaced apart along the extension direction of the gypsum board 20 to provide more uniform and enhanced support. It is found in practice that the deformation of the gypsum board is closely related to the screws. The smaller the spacing between the screws fixing the gypsum board and the denser the screws, the greater the restraint force of the keel on the gypsum board, the greater the tensile strength and breaking load of the gypsum board, and the higher the ability of the gypsum board to resist deformation; but at the same time, the screws will produce stress concentration, and the screws fixed around the gypsum board will produce a large stress difference. In order to ensure that the screws can fully play their role, the concentrated stress needs to be dispersed.

[0038] Therefore, the reinforcing meshes 40 arranged at intervals can more effectively disperse and bear the stress acting on the gypsum board 20, reducing deformation or cracking caused by local overload. Each connector 30 abuts a reinforcing mesh 40 against the gypsum board 20, ensuring that the reinforcing mesh and the gypsum board are tightly matched to form a whole body that bears the load together.

[0039] Combination Figure 1 As shown, in the embodiment of the present invention, the thickness of the reinforcing mesh 40 is in the range of 0.01 mm to 0.2 mm.

[0040] In this embodiment, the thickness of the reinforcing mesh 40 ranges from 0.01mm to 0.2mm, and the length and width ranges from 10mm to 40mm, preferably a 30mm square, which provides reinforcement for the gypsum board 20. This size setting ensures that the reinforcing mesh 40 can effectively improve the bending strength and overall stability of the gypsum board without excessively increasing the deadweight of the ceiling. By arranging multiple reinforcing meshes 40 at intervals in the extension direction of the gypsum board 20, each connector 30 precisely abuts the reinforcing mesh 40 against the gypsum board to form a uniformly distributed support structure. The load transfer path is optimized, the risk of cracking of the gypsum board due to uneven force is reduced, and the adaptability of the ceiling to temperature changes and humidity fluctuations is enhanced, thereby improving the durability of the ceiling.

[0041] Combination Figure 1As shown, in an embodiment of the present utility model, the skeleton structure 10 is a covering keel, and a plurality of skeleton structures 10 are provided. The plurality of skeleton structures 10 are arranged at intervals in a direction perpendicular to the extension direction of the skeleton structure 10, and the spacing between two adjacent skeleton structures 10 is 400mm-1000mm.

[0042] In this embodiment, the frame structure 10 adopts the arrangement of the covering keel, which allows multiple frame structures 10 to be arranged at intervals perpendicular to the extension direction thereof to form the main load-bearing frame of the ceiling. The spacing between two adjacent frame structures 10 is set in the range of 400mm to 1000mm, preferably 800mm, which ensures sufficient structural strength and meets the economic and construction convenience.

[0043] The provision of the covering keels enables the skeleton structure 10 to provide a larger surface area to support the gypsum board 20, while enhancing the stability and load-bearing capacity of the overall structure. By arranging them at intervals in the vertical direction, the skeleton structure 10 provides uniform support points for the gypsum board 20, effectively dispersing the load acting on the gypsum board and reducing the risk of deformation or cracking caused by local overload.

[0044] Furthermore, the staggered arrangement of the skeleton structure 10 forms an air layer inside the suspended ceiling, which not only helps to improve the sound insulation effect of the suspended ceiling, but also helps to improve the thermal insulation performance. The connector 30 firmly connects the gypsum board 20 to the covering keel through the reinforcing net 40, ensuring the durability of the overall structure.

[0045] Combination Figure 1 As shown, in the embodiment of the present utility model, the material of the skeleton structure 10 is galvanized steel or stainless steel, and the thickness of the skeleton structure ranges from 0.5 mm to 0.6 mm.

[0046] In the embodiment of the utility model, the skeleton structure 10 is made of galvanized steel or stainless steel, preferably stainless steel, which ensures the corrosion resistance and durability of the skeleton structure and provides the necessary strength to support the entire ceiling system. Stainless steel has excellent weather resistance and corrosion resistance, is suitable for various environmental conditions, prolongs the service life of the ceiling and reduces maintenance costs.

[0047] Furthermore, the thickness of the stainless steel ranges from 0.5mm to 0.6mm, providing sufficient rigidity for the skeleton structure while maintaining the lightness of the overall ceiling system. This not only meets the structural load-bearing requirements, but also avoids excessive increase in material costs, thus achieving the economy of the ceiling.

[0048] Combination Figure 1As shown, in an embodiment of the utility model, a plurality of gypsum boards 20 are provided, and a plurality of connectors 30 are provided on each gypsum board 20. The plurality of connectors 30 connect each gypsum board 20 to a skeleton structure 10, and the plurality of gypsum boards 20 are connected to the building structure that is spread all over the top of the interior space of the building.

[0049] In this embodiment, the gypsum board 20 is modularly arranged, and each gypsum board 20 is equipped with a plurality of connectors 30. Each gypsum board 20 is connected to the skeleton structure 10 at multiple points through the plurality of connectors 30 thereon. Each connector 30 is evenly distributed at a specific position of the gypsum board 20, ensuring the uniformity and stability of the connection, so that each gypsum board 20 is firmly fixed to the corresponding skeleton structure 10.

[0050] Combination Figure 1 As shown, in an embodiment of the present utility model, the suspended ceiling further includes a leveling layer 50 , which is disposed on a side of the reinforcing mesh 40 away from the gypsum board 20 and covers the reinforcing mesh 40 .

[0051] In this embodiment, the leveling layer 50 is arranged on the side of the reinforcing mesh 40 away from the gypsum board 20, covering each reinforcing mesh 40, and the thickness of the leveling layer 50 ranges from 0.2 mm to 2 mm, preferably 1 mm, ensuring the improvement of the flatness and integrity of the ceiling surface. The leveling layer not only provides a uniform base for the reinforcing mesh 40, but also helps to eliminate the influence caused by the small gap or unevenness that may exist between the gypsum board 20 and the reinforcing mesh 40. The flat coverage of the leveling layer 50 ensures the aesthetics and decorative effect of the ceiling.

[0052] Combination Figure 1 As shown, in an embodiment of the present invention, the suspended ceiling further comprises a protective layer 60, which is arranged on a side of the leveling layer 50 away from the reinforcing mesh 40 and covers the leveling layer 50, and the thickness of the protective layer 60 ranges from 0.1 mm to 0.3 mm.

[0053] In this embodiment, the protective layer 60 is arranged on the side of the leveling layer 50 away from the reinforcing mesh 40, and fully covers the leveling layer 50, forming an additional protection for the ceiling system. The protective layer 60 is specifically set to be a material such as latex paint, inorganic paint, etc. with a thickness range of 0.1mm to 0.3mm, which ensures sufficient protection ability and avoids excessively increasing the weight of the ceiling.

[0054] The above description is only an exemplary embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the technical concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A suspended ceiling, used to be installed on the top of an indoor space of a building, characterized in that: The suspended ceiling comprises: A skeleton structure, wherein the skeleton structure is extended on the surface of the building structure, and one side of the skeleton structure is used to be installed on the building structure at the top of the indoor space of the building; A gypsum board, the gypsum board is installed on the other side opposite to the skeleton structure, and the gypsum board is provided with a mounting hole; a reinforcing mesh, the reinforcing mesh being arranged on a side of the gypsum board away from the skeleton structure; and A connecting piece passes through the reinforcing mesh and the mounting hole in sequence and is connected to the skeleton structure to connect the reinforcing mesh and the gypsum board to the skeleton structure.

2. The suspended ceiling according to claim 1, characterized in that: The reinforcing mesh is made of one of steel, glass fiber cloth or carbon fiber cloth.

3. The suspended ceiling according to claim 1, characterized in that: The thickness of the reinforcement mesh ranges from 0.01 mm to 0.2 mm.

4. The suspended ceiling according to claim 1, characterized in that: There are multiple connecting members, and the multiple connecting members are arranged at intervals in the extension direction of the skeleton structure. The distance between two adjacent connecting members in the extension direction of the skeleton structure is 30mm-100mm.

5. The suspended ceiling according to claim 3, characterized in that: There are a plurality of reinforcing nets, and the plurality of reinforcing nets are arranged at intervals in the extending direction of the skeleton structure, and each of the connecting members connects a reinforcing net to the gypsum board.

6. The suspended ceiling according to any one of claims 1 to 5, characterized in that: The skeleton structure is a covering keel, and a plurality of the skeleton structures are provided. The plurality of skeleton structures are arranged at intervals in a direction perpendicular to the extension direction of the skeleton structure, and the interval between two adjacent skeleton structures is 400mm-1000mm.

7. The suspended ceiling according to claim 6, characterized in that: The material of the skeleton structure is galvanized steel or stainless steel, and the thickness of the skeleton structure ranges from 0.5 mm to 0.6 mm.

8. The suspended ceiling according to claim 7, characterized in that: There are multiple gypsum boards, each of which is provided with multiple connectors, and the multiple connectors connect each gypsum board to a skeleton structure. The multiple gypsum boards are connected to the building structure that is spread all over the top of the interior space of the building.

9. The suspended ceiling according to any one of claims 1 to 5, characterized in that: The suspended ceiling further comprises a leveling layer, which is arranged on a side of the reinforcing net away from the gypsum board and covers the reinforcing net.

10. The suspended ceiling according to claim 9, characterized in that: The suspended ceiling further comprises a protective layer, which is arranged on a side of the leveling layer away from the reinforcing net and covers the leveling layer.