Fibroin emulsifying device applied to laboratory

By designing a silk protein emulsification device containing rotating separation components and controllers, the complex problem of silk protein emulsification process in the laboratory is solved, efficient emulsification and quality assurance of silk proteins are achieved, and its expansion in the fields of food and cosmetics application.

CN222469077UActive Publication Date: 2025-02-14CHONGQING ACAD OF ANIMAL SCI
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Patent Information

Application Number
CN202421270561.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-02-14
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

The prior art lacks a device that can be used in a laboratory to directly emulsify silk proteins from cocoons, which limits the application of silk proteins in food and cosmetic production.

Method used

A silk protein emulsification device including a base and a container is designed. A rotating separation component is arranged in the container to form a heating reaction chamber and an emulsification reaction chamber through which the heating assembly, a stirring rotor and a controller are combined to realize the dissolution and emulsification of silk protein. .

Benefits of technology

By simplifying the operation process, the device can effectively realize the emulsification of silk protein, ensure product quality, and expand the application potential of silk protein in the fields of food and cosmetics.

✦ Generated by Eureka AI based on patent content.

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Abstract

The fibroin emulsifying device comprises a base and a container, the container is fixedly supported at the upper end of the base, an opening is formed in the upper end of the container, the opening is detachably sealed by a top cover, a rotating separation part is rotatably arranged in the middle of the interior of the container, and the rotating separation part is connected with the base. A heating reaction cabin and an emulsification reaction cabin are formed in the container through the rotary separation part, a heating assembly is arranged in the heating reaction cabin, a liquid adding pipeline and a liquid discharging pipeline are arranged on the side wall of the emulsification reaction cabin, the liquid adding pipeline is higher than the liquid discharging pipeline, and the liquid discharging pipeline is connected with the heating assembly. The emulsion reaction device further comprises a motor and a stirring rotor, the stirring rotor is arranged in the emulsion reaction cabin, the motor is arranged at the lower end of the container, and an output shaft of the motor rotatably penetrates through the bottom of the container in a sealed mode to be connected with the stirring rotor. Through simple operation, the emulsifying raw material can be used for food and cosmetic production.
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Description

Technical Field

[0001] The utility model relates to the technical field of silk processing, in particular to a silk protein emulsifying device used in laboratories. Background Art

[0002] Silk is a natural protein fiber produced by the fifth instar silkworm, Bombyx mori. It is insoluble in water and is a general term for cocoon silk and cooked silk. Silk fiber purification is usually carried out using a simple alkaline or enzyme degumming procedure, which produces a starting material for silk-based biomaterials that does not contain sericin. Numerous studies have shown that silk protein has good biocompatibility, biodegradability and low inflammatory response. Under specific biological conditions or processing techniques, it can be processed into a variety of forms such as films, fiber textiles and three-dimensional porous scaffolds, showing great application potential in the fields of biomedicine and biotechnology. In addition, silk protein has been widely used in materials engineering, sports medicine, optoinformatics, microelectronics, optoelectronics, textiles and other fields. Emulsifying it and applying it to the food and cosmetics industries can further expand the application of silk protein.

[0003] However, there is currently a lack of experimental equipment that comprehensively processes the experimental steps from dissolution to emulsification of silk so that silk protein can be directly extracted from silk cocoons. Therefore, it is particularly necessary to design a device that can achieve silk protein emulsification through simple operation in the laboratory. Utility Model Content

[0004] In view of the above-mentioned shortcomings of the prior art, the purpose of the utility model is to provide a silk protein emulsification device for use in laboratories, which can be transformed into an emulsified raw material that can be used in the production of food and cosmetics through simple operations.

[0005] The technical solution of the utility model is:

[0006] A silk protein emulsification device for use in a laboratory comprises a base and a container, wherein the upper end of the base fixedly supports the container, the upper end of the container is open and the opening is detachably closed by a top cover, a rotating separation component is rotatably provided in the middle of the container, a heating reaction chamber and an emulsification reaction chamber are formed inside the container through the rotating separation component, a heating assembly is provided in the heating reaction chamber, a liquid adding pipe and a liquid discharging pipe are provided on the side wall of the emulsification reaction chamber, the height of the liquid adding pipe is higher than the height of the liquid discharging pipe, a liquid discharging valve is provided on the liquid discharging pipe, a motor and a stirring rotor are provided in the emulsification reaction chamber, the motor is provided at the lower end of the container, and the output shaft of the motor is rotatably sealed and passes through the bottom of the container to be connected to the stirring rotor.

[0007] Furthermore, the container is a tube body with one end closed and the other end open, and the rotating separation component is a valve component, which is installed in the middle of the tube body to form a heating reaction chamber and an emulsification reaction chamber inside the container.

[0008] Furthermore, the valve component is a manual valve or a solenoid valve.

[0009] Furthermore, the heating component is connected to a heating switch, and the heating switch is arranged outside the heating reaction chamber.

[0010] Furthermore, the heating component is a heating rod, and the heating rod is provided in a plurality and is evenly arranged in an array on the inner wall of the heating reaction chamber.

[0011] Furthermore, the motor is connected to a stirring switch, and the stirring switch is arranged outside the emulsification reaction chamber.

[0012] Furthermore, it also includes a controller, the liquid discharge valve and the valve component are both solenoid valves, and the signal output end of the controller is signal-connected with the signal input ends of the liquid discharge valve, the valve component, the heating component, and the motor.

[0013] Furthermore, a temperature measuring hole is provided on the top cover, and a thermometer is installed on the top cover through the temperature measuring hole to collect the temperature signal in the container.

[0014] Furthermore, a signal output terminal of the thermometer is connected to a signal input terminal of the controller.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The utility model arranges a rotating separation component in a container, and first separates the heating reaction chamber and the emulsification reaction chamber through the rotating separation component, and the cocoons after de-pupae are fully reacted with the added reaction liquid at a set temperature in the heating reaction chamber, and then the heating reaction chamber and the emulsification reaction chamber are connected through the rotating separation component, and the silk dissolving liquid obtained by the reaction enters the emulsification reaction chamber under the action of gravity, and then the emulsification liquid is added to the emulsification reaction chamber through a liquid adding pipe and stirred for emulsification reaction, and finally a silk protein solution is obtained. The utility model concentrates multiple reaction steps in one container, has the advantages of simple operation, easy implementation and ability to ensure the quality of the silk protein solution. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0018] Figure 1 It is a structural diagram of a silk protein emulsification device used in a laboratory according to an embodiment of the utility model.

[0019] Figure 2 The present invention is a control principle block diagram of a silk protein emulsification device used in a laboratory according to an embodiment of the present invention.

[0020] Figure 3 The present invention is a control principle block diagram of a silk protein emulsification device used in a laboratory when a temperature measuring timer is provided according to an embodiment of the present invention.

[0021] In the figure, 1 is the top cover, 2 is the temperature measuring hole, 3 is the heating component, 4 is the discharge valve, 5 is the liquid adding pipeline, 6 is the rotating separation component, 7 is the stirring switch, 8 is the discharge pipeline, 9 is the stirring rotor, 10 is the motor, 11 is the base, 12 is the heating switch, 13 is the heating reaction chamber, 14 is the emulsification reaction chamber, 15 is the container, 16 is the controller, and 17 is the thermometer. DETAILED DESCRIPTION

[0022] The following describes the implementation of the present invention through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific implementations, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the following embodiments and features in the embodiments can be combined with each other without conflict.

[0023] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] The utility model will now be further described in conjunction with the accompanying drawings.

[0026] The present invention provides a silk protein emulsification device for use in a laboratory. Figure 1 As shown, the silk protein emulsification device used in the laboratory includes a base 11 and a container 15, the upper end of the base 14 fixedly supports the container 15, the upper end of the container 15 is open and the opening is detachably closed by a top cover 1, a rotating separation component 6 is rotatably arranged in the middle of the container 15, a heating reaction chamber 13 and an emulsification reaction chamber 14 are formed inside the container 15 through the rotating separation component 6, a heating component 3 is arranged in the heating reaction chamber 13, a liquid adding pipe 5 and a liquid discharging pipe 8 are arranged on the side wall of the emulsification reaction chamber 14, the height of the liquid adding pipe 5 is higher than the height of the liquid discharging pipe 8, a liquid discharging valve 4 is arranged on the liquid discharging pipe 8, and also includes a motor 10 and a stirring rotor 9, the stirring rotor 9 is arranged in the emulsification reaction chamber 14, the motor 10 is arranged at the lower end of the container 15, and the output shaft of the motor 10 is rotatably sealed through the bottom of the container 10 to be connected to the stirring rotor 9.

[0027] Exemplarily, the container 15 is a tube with one end closed and the other end open, and the rotating separation component 6 is a valve component installed in the middle of the tube to form a heating reaction chamber and an emulsification reaction chamber inside the container. The valve component can be a hand valve or a solenoid valve.

[0028] The operation process of using the silk protein emulsification device to obtain a silk protein solution comprises the following steps:

[0029] Step 1. Cut the cocoon to remove the pupa, then put the cocoon after removing the pupa into the heating reaction chamber 13, add an appropriate amount of reaction liquid in proportion, cover the top cover 1, turn on the heating component 3, heat the mixed liquid of the internal solution and the cocoon, and finally achieve complete dissolution of the cocoon.

[0030] Step 2. After the silk cocoons are completely dissolved, turn off the heating component 3, wait for the silk protein solution to cool to room temperature, and turn on the rotating separation component 6 to ensure that the solution after the silk cocoons are completely dissolved flows smoothly from the heating reaction chamber 13 to the emulsification reaction chamber 14.

[0031] Step 3. Add emulsifier from the liquid adding pipe 5 and mix it with the silk protein solution in the emulsification reaction chamber 14, turn on the motor 10, and under the action of the motor 10, the stirring rotor 9 rotates at a high speed to fully mix the emulsifier and the silk protein solution, thereby realizing the emulsification process of the silk protein.

[0032] Step 4. Finally, open the drain valve 4 and use a high temperature resistant and corrosion resistant container to collect and store the emulsified silk protein solution for subsequent experiments or production.

[0033] In some embodiments, in order to facilitate the control of the operation of the heating component 3, as shown in FIG. Figure 1 As shown, the heating component 3 is connected to a heating switch 12 , and the heating switch 12 is arranged on the outside of the heating reaction chamber 13 .

[0034] In some embodiments, Figure 1 As shown, the heating component 3 is a heating rod, and the heating rod is provided in plurality and is evenly arranged in an array on the inner wall of the heating reaction chamber 13 .

[0035] In some embodiments, in order to facilitate the operation control of the stirring rotor 9, as shown in FIG. Figure 1 As shown, the motor 10 is connected to a stirring switch 7 , and the stirring switch 7 is arranged outside the emulsification reaction chamber 14 .

[0036] In some embodiments, the silk protein emulsification device used in the laboratory can also achieve more intelligent control. Specifically, Figure 1 and Figure 2 As shown, the silk protein emulsification device used in the laboratory also includes a controller 16, the liquid discharge valve 4 and the valve component are both solenoid valves, and the signal output end of the controller 16 is signal-connected to the signal input end of the liquid discharge valve 4, the valve component, the heating component 3, and the motor 10.

[0037] The controller 16 is an existing component that can be purchased from the market. Considering that the silk protein emulsification device is used in the laboratory, the controller 16 selects a single-chip microcomputer chip, and the connection method between the controller 16 and the discharge valve 4, the valve component, the heating component 3, and the motor 10 adopts a line connection method. Referring to the operation process described above, the controller 16 realizes the control of the discharge valve 4, the valve component, the heating component 3, and the motor 10. For example, after the silk cocoon is cut to remove the silkworm pupa, the silk cocoon after the pupa is put into the heating reaction chamber 13, and an appropriate amount of reaction liquid is added in proportion. After the top cover 1 is covered, the controller 16 is started. The controller 16 controls the heating component 3 to work, and the heating component is closed after the first set time, and then the valve component is opened within the second set time. The first set time and the second set time are predetermined according to the amount of silk cocoons after the pupa are added, wherein the first set time ensures that the silk cocoons after the pupa can be completely dissolved, and the second set time ensures that the dissolved liquid can be reduced to a set temperature (generally room temperature). The valve component is closed for a period of time after the valve component is opened, and the period of time should ensure that the solution after the silk cocoon is completely dissolved flows smoothly from the heating reaction chamber 13 into the emulsification reaction chamber 14. Then, an emulsifier is added from the liquid adding pipe 5. At this time, the controller 16 controls the motor 10 to start. After the set emulsification reaction time, the controller 16 controls the liquid discharge valve 4 to open, and uses a high temperature resistant and corrosion resistant container to collect and store the emulsified silk protein solution at the liquid discharge pipe 8 for subsequent experiments or production.

[0038] In some embodiments, Figure 1 and Figure 3 As shown, the top cover 1 is provided with a temperature measuring hole 2, and a thermometer 17 is installed on the top cover through the temperature measuring hole to collect the temperature signal in the container 15. The signal output end of the thermometer 17 is connected to the signal input end of the controller 16. The thermometer 17 collects the temperature signal of the heating reaction chamber 13 and feeds it to the controller 16 in real time. A temperature threshold is set in advance. The controller 16 controls the heating component 3 according to the temperature signal fed by the thermometer 17, so that the temperature of the heating reaction chamber 13 is always within the set temperature threshold to ensure the heating reaction effect. The control method is: when the temperature signal is at or exceeds the temperature threshold, the heating component 3 is controlled to stop working, and when the temperature signal is lower than the temperature threshold, the heating component 3 is controlled to work. At the same time, after the thermometer 17 is provided, the temperature signal fed by the thermometer 17 can also be used as a condition for opening the valve component. Specifically, after the controller 16 turns off the heating assembly 3 after the first set time, if the temperature signal indicates that the heating reaction chamber 13 drops to a set temperature threshold (such as room temperature), the controller 16 controls the valve component to open and starts the motor 10.

[0039] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that the technical solutions described in the above embodiments can still be modified, or some or all of the technical features can be replaced by equivalents. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and specification of the present invention.

Claims

1. A silk protein emulsification device used in a laboratory, characterized in that: The invention comprises a base and a container, wherein the upper end of the base fixedly supports the container, the upper end of the container is open and the opening is detachably closed by a top cover, a rotating separation component is rotatably arranged in the middle of the container, a heating reaction chamber and an emulsification reaction chamber are formed inside the container through the rotating separation component, a heating component is arranged in the heating reaction chamber, a liquid adding pipe and a liquid discharging pipe are arranged on the side wall of the emulsification reaction chamber, the height of the liquid adding pipe is higher than the height of the liquid discharging pipe, a liquid discharging valve is arranged on the liquid discharging pipe, and the invention also comprises a motor and a stirring rotor, wherein the stirring rotor is arranged in the emulsification reaction chamber, the motor is arranged at the lower end of the container, and the output shaft of the motor is rotatably sealed and passes through the bottom of the container to be connected with the stirring rotor.

2. The silk protein emulsification device for laboratory use according to claim 1, characterized in that: The container is a tube body with one end closed and the other end open, and the rotating separation component is a valve component, which is installed in the middle of the tube body to form a heating reaction chamber and an emulsification reaction chamber inside the container.

3. The silk protein emulsification device for laboratory use according to claim 2, characterized in that: The valve component is a manual valve or a solenoid valve.

4. The silk protein emulsification device for laboratory use according to claim 1, characterized in that: The heating component is connected to a heating switch, and the heating switch is arranged outside the heating reaction chamber.

5. The silk protein emulsification device for laboratory use according to claim 4, characterized in that: The heating component is a heating rod, and the heating rod is provided in a plurality and arranged in a uniform array on the inner wall of the heating reaction chamber.

6. The silk protein emulsification device for laboratory use according to claim 1, characterized in that: The motor is connected to a stirring switch, and the stirring switch is arranged outside the emulsification reaction chamber.

7. The silk protein emulsification device for laboratory use according to claim 2, characterized in that: It also includes a controller, the liquid discharge valve and the valve component are both solenoid valves, and the signal output end of the controller is connected to the signal input ends of the liquid discharge valve, the valve component, the heating component, and the motor.

8. The silk protein emulsification device for laboratory use according to claim 7, characterized in that: The top cover is provided with a temperature measuring hole, and a thermometer is installed on the top cover through the temperature measuring hole to collect the temperature signal in the container.

9. The silk protein emulsification device for laboratory use according to claim 8, characterized in that: The signal output end of the thermometer is connected to the signal input end of the controller.