Shared high-speed and low-speed extruder die

By setting a separate mating groove and an independently replaceable die core at the center of the electromagnetic wire machining mold, the problem of existing molds requiring different types of extruders is solved, and efficient processing and rapid extrusion of electromagnetic wires of different specifications is achieved. The machine is shared with slow squeezing.

CN222470260UActive Publication Date: 2025-02-14JIANGSU YANGDIAN PRECISION CONDUCTOR CO LTD
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Patent Information

Application Number
CN202420266620.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-04
Publication Date
2025-02-14
Estimated Expiration
2034-02-04

AI Technical Summary

Technical Problem

The existing electromagnetic wire processing molds require different models of extruders to process electromagnetic wires of different specifications, which are of poor convenience and are difficult to meet the sharing of fast extruders and slow extrusion.

Method used

Design a common fast and slow extruder mold. By setting a separate mating groove at the center of the mold body, it can be installed in conjunction with the separate mold core. The mold core can be replaced and adjusted independently and has independent heating. System and automated control systems.

Benefits of technology

The processing of electromagnetic wires of different specifications does not require changing the mold body, but only changing the die core, which meets the sharing of fast extruder and slow extrusion, and improves processing efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of electromagnetic wire production and processing, in particular to a shared high-low-speed extruder die. According to the technical scheme, the forming die comprises a cylindrical forming die body structure with the center axis in the left-right direction, a conical die core matching installation groove penetrating through the right side end face of the whole forming die body structure is formed in the center of the left side of the forming die body structure, and the section of the die core matching installation groove is in a rectangular notch shape. The left side of the forming die main body structure is provided with a matching stop stable groove communicating with the die core matching installation groove, and the right side end face of the matching stop stable groove is provided with combined positioning safety grooves located in the upper side and the lower side of the die core matching installation groove. The utility model has the advantages that through the arrangement of the independent mold core, the rapid replacement and adjustment can be realized, and the heating system of the mold core can be independently controlled, so that the use at different temperatures and heating rates can be met, and the control system can realize automatic control and data monitoring.
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Description

Technical Field

[0001] The utility model relates to the technical field of electromagnetic wire production and processing, in particular to a common fast and slow speed extruder die. Background Art

[0002] Electromagnetic wire, also known as bare conductor wire, is an important structural component in the transformer. Existing electromagnetic wire is processed by an extruder during production, and a die is used to complete the extrusion operation. Different types of extruders are required to process electromagnetic wires of different specifications, and fast extruders and slow extruders need to be used with different dies to complete the processing. The extrusion structure of the existing processing die is used by directly setting an extrusion hole at the internal center position. It needs to be replaced when processing electromagnetic wires of different specifications, and the convenience of use is relatively poor. Utility Model Content

[0003] The purpose of the utility model is to provide a common fast and slow extruder die, which adopts a brand-new structural design. When in use, a separate matching groove is set at the center position, which can be matched and installed with a separate die core, so that the die body does not need to be replaced, and only the die core needs to be replaced to fully process electromagnetic wires of various specifications, and can meet the common needs of fast extruders and slow extruders. Through the setting of a separate die core, fast replacement and adjustment can be achieved, and the heating system of the die core can be independently controlled, so as to meet the use of different temperatures and heating rates. The control system can realize automatic control and data monitoring, so that the product quality of the processed electromagnetic wire is better.

[0004] The technical solution of the utility model is as follows:

[0005] A common fast and slow extruder die, characterized in that it includes a cylindrical molding die main body structure with a central axis in the left and right directions, a conical core mating installation groove penetrating the overall right end face is provided at the left center position of the molding die main body structure, the cross-section of the core mating installation groove is a rectangular notch shape, a mating stop stabilizing groove communicating with the core mating installation groove is provided on the left side of the molding die main body structure, a combined positioning safety groove located on the upper and lower sides of the core mating installation groove is provided on the right end face of the mating stop stabilizing groove, and a main body avoidance safety chamfer is provided at the outer edge position of the right end face of the molding die main body structure.

[0006] Furthermore, the depth of the matching stop stabilizing groove is less than one quarter of the thickness of the main structure of the molding die in the left-right direction.

[0007] Furthermore, the matching stop stabilizing groove is a cylindrical structure, and the central axis of the matching stop stabilizing groove is the same as the central axis of the main structure of the molding die.

[0008] Beneficial effects of the utility model:

[0009] The utility model sets a separate matching groove at the center position during use, which can be matched and installed with a separate mold core, so that the mold body does not need to be replaced, and only the mold core needs to be replaced to fully process electromagnetic wires of various specifications, and can meet the needs of fast extruders and slow extruders. Through the setting of a separate mold core, fast replacement and adjustment can be achieved, and the heating system of the mold core can be independently controlled, so as to meet the needs of different temperatures and heating rates. The control system can realize automatic control and data monitoring, so that the product quality of the processed electromagnetic wire is better. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0011] Figure 2 It is a front schematic diagram of the utility model;

[0012] Figure 3 It is a left side schematic diagram of the utility model;

[0013] Figure 4 It is a schematic diagram of the right side of the utility model;

[0014] Figure 5 It is a top view schematic diagram of the utility model;

[0015] Figure 6 It is a cross-sectional schematic diagram of the utility model at position AA;

[0016] Figure 7 It is a schematic diagram of the three-dimensional structure of the utility model in the second direction;

[0017] In the figure: 1. Main structure of the forming mold, 2. Mold core matching installation groove, 3. Matching stop stabilization groove, 4. Combined positioning safety groove, 5. Main body avoidance safety chamfer. DETAILED DESCRIPTION

[0018] like Figures 1 to 7As shown, a common fast and slow extruder die comprises a cylindrical molding die main body structure 1 with a central axis in the left and right directions. A conical core matching installation groove 2 penetrating the entire right end face is provided at the left center position of the molding die main body structure 1. When in use, a separate core structure can be placed at this position to form a mold structure used in combination with the mold main body. The cross section of the core matching installation groove 2 is a rectangular notch shape, and the structural stability of the core when in use is more reliable. A matching stop stabilizing groove 3 communicating with the core matching installation groove 2 is provided on the left side of the molding die main body structure 1, which can be matched with the heating structure provided on the core, and can play the role of stop and avoid position when installed. A combined positioning safety groove 4 located on the upper and lower sides of the core matching installation groove 2 is provided on the right end face of the matching stop stabilizing groove 3, which can be combined with the positioning structure of the matching position, and can provide reinforcement for the overall matching strength. A main body avoidance safety chamfer 5 is provided at the outer edge position of the right end face of the molding die main body structure 1, which has the role of avoidance when in use, and ensures better safety of the outer edge position. It adopts a brand-new structural design. When in use, a separate matching groove is set at the center position, which can be installed in conjunction with a separate mold core. The mold body does not need to be replaced. Only the mold core needs to be replaced to process electromagnetic wires of various specifications. It can also meet the needs of fast extruders and slow extruders. Through the setting of a separate mold core, it can be quickly replaced and adjusted, and the heating system of the mold core can be independently controlled to meet the use of different temperatures and heating rates. The control system can realize automatic control and data monitoring, so that the product quality of the processed electromagnetic wire is better.

[0019] Preferably, the depth of the mating stop stabilizing groove 3 is less than one-fourth of the thickness of the molding die main structure 1 in the left and right directions, so that the overall structural support strength is better and the service life during use is longer. When used in conjunction with the mold core, the overall safety during the extrusion process is higher and the durability is more reliable.

[0020] Preferably, the mating stop stabilizing groove 3 is a cylindrical structure, and the central axis of the mating stop stabilizing groove 3 is the same as the central axis of the main structure 1 of the molding mold, so that this structure is more convenient during production and processing, with higher production efficiency, a larger mating area during installation, and more reliable combination stability.

[0021] The above is a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements or substitutions can be made without departing from the principles of the present invention. These improvements or substitutions should also be regarded as the protection scope of the present invention.

Claims

1. A common fast and slow extruder die, characterized in that: The invention comprises a cylindrical molding die main structure (1) whose central axis is in the left-right direction, a tapered core matching installation groove (2) penetrating the entire right end face is provided at the left center position of the molding die main structure (1), the core matching installation groove (2) having a cross section in the shape of a rectangular notch, a matching stop stabilizing groove (3) communicating with the core matching installation groove (2) is provided at the left side of the molding die main structure (1), a combined positioning safety groove (4) located at the upper and lower sides of the core matching installation groove (2) is provided on the right end face of the matching stop stabilizing groove (3), and a main body avoidance safety chamfer (5) is provided at the outer edge position of the right end face of the molding die main structure (1).

2. A common fast and slow extruder die according to claim 1, characterized in that: The depth of the matching stop stabilizing groove (3) is less than one quarter of the thickness of the main structure (1) of the molding die in the left-right direction.

3. A common fast and slow extruder die according to claim 1, characterized in that: The matching stop stabilizing groove (3) is a cylindrical structure, and the central axis of the matching stop stabilizing groove (3) is the same as the central axis of the molding die main body structure (1).