Dust removal mechanism of shaving board cutting device
By designing a dust removal mechanism for a particleboard cutting device containing a double filter and a vibrator, the problem of difficulty in cleaning and recycling of wood chips during particleboard processing is solved, and efficient dust removal and classification recycling are achieved.
Patent Information
- Application Number
- CN202421006010.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-10
AI Technical Summary
The wood chips produced during particleboard processing are difficult to clean and recycle, affecting the environment and staff health.
Design a dust removal mechanism for particleboard cutting device, including cutting table, waste hopper, infrared sensor, collection drawer, separation structure and vibration exciter. Through the linkage design of dual filter and vibration exciter, the classification filtering and vibration of wood chips can be realized. Clean up.
It effectively solves the problem that wood chips are difficult to clean and recycle, improves the dust removal effect, avoids filter clogging, and promotes the classification and recycling of wood chips.
Smart Images

Figure CN222472835U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of particle board dust removal, in particular to a dust removal mechanism of a particle board cutting device. Background Art
[0002] Particleboard, also known as particle board, particle board, and bagasse board, is a man-made board made of wood or other lignocellulosic materials, which is glued together under heat and pressure after applying adhesive. It is also called particle board. It is mainly used in furniture manufacturing, construction industry, and train and car carriage manufacturing. Because particleboard has a relatively uniform structure and good processing performance, it can be processed into large-format boards as needed. It is a good raw material for making furniture of different specifications and styles. The finished particleboard does not need to be dried again and can be used directly. It also has good sound absorption and sound insulation properties.
[0003] A large amount of wood chips will be generated during the processing of particleboard. The wood chips will spread into the air, which will affect the environment of the processing workshop and the health of the workers. The subsequent cleaning will greatly increase the workload of the workers. In addition, the wood chips generated during the processing of particleboard cannot be classified and collected, which is not convenient for subsequent recycling. Therefore, we propose a dust removal mechanism for a particleboard cutting device. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a dust removal mechanism for a particleboard cutting device, which has the advantages of classified recycling and good dust removal effect, and solves the problem that wood chips are difficult to clean and recycle.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a dust removal mechanism of a particleboard cutting device, comprising a cutting table, a waste hopper is connected to the inside of the cutting table, an infrared sensor is fixedly connected to the inner side of the waste hopper, a collection drawer is movably connected to the inside of the cutting table, a separation structure is movably connected to the inside of the collection drawer, and an exciter is fixedly installed inside the cutting table;
[0006] The separation structure includes a collection rack, the collection rack is fixedly arranged inside the collection drawer, a first filter is fixedly connected inside the collection rack, a second filter is fixedly connected inside the collection rack, and a support needle is fixedly connected to the inner side wall of the second filter.
[0007] Furthermore, a dust cover is fixedly connected to the top of the cutting table, a support column is movably connected to the top of the cutting table, an auxiliary frame is fixedly connected to the top of the support column, a servo motor is fixedly arranged inside the auxiliary frame, a conductive belt is movably installed on the output end of the servo motor, a roller is movably connected inside the auxiliary frame, and a brush is fixedly connected to the outer surface of the roller.
[0008] Furthermore, the bottom of the infrared sensor is electrically connected to a vibrator, the size of the top of the waste hopper is larger than that of the bottom, a driving motor is fixedly installed inside the cutting table, and the output end of the driving motor is fixedly connected to the cutting disc.
[0009] Furthermore, the brush is spirally wound around the outer surface of the roller as a whole, the bottom of the support column is fixedly connected to a spring, and the bottom of the spring is fixedly connected to a cutting table, and the auxiliary frame is connected to the cutting table through the support column and the spring.
[0010] Furthermore, a bearing rod is fixedly connected inside the roller, and a conductive belt is transmission-connected to the outer surface of the bearing rod, and the output end of the servo motor is fixedly connected to one of the bearing rods.
[0011] Furthermore, the cutting table is internally movably connected with 7 rollers distributed in an equidistant array, the auxiliary frame is internally movably connected with 8 rollers distributed in an equidistant array, and the rollers inside the cutting table are located directly below the rollers inside the auxiliary frame.
[0012] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0013] 1. The dust removal mechanism of the particleboard cutting device can filter and classify the collected wood chips by setting a separation structure and coordinating with the linkage design of the double filter screen, which is convenient for later recycling. The vibration of the vibrator of the collection drawer can improve the filtering effect of the wood chips and avoid clogging of the filter screen.
[0014] 2. The dust removal mechanism of the particleboard cutting device is provided with rollers and brushes. When the particleboard is placed between two groups of rollers and moves, the upper roller group can drive the particleboard to move forward and keep the movement path centered, so that the particleboard can keep moving straight during the cleaning process, avoiding the particleboard from tilting and falling off the cutting table. At the same time, with the spirally distributed brushes, the particleboard can be cleaned in the reverse direction, and it is ensured that the wood chips and dust on the surface of the particleboard are not missed. At the same time, it can also reduce the resistance of the particleboard during movement, and can completely clean the stains and dust remaining on the particleboard, thereby increasing the cleaning efficiency and dust removal efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a side sectional view of the utility model as a whole;
[0016] Figure 2 This is a three-dimensional top view of the cutting table of the utility model;
[0017] Figure 3 This is a three-dimensional detail diagram of the waste hopper of the utility model;
[0018] Figure 4This is a three-dimensional diagram of the separation structure of the utility model.
[0019] In the figure: 1. cutting table; 2. dust cover; 3. support column; 4. auxiliary frame; 5. servo motor; 6. conductive belt; 7. roller; 8. brush; 9. waste hopper; 10. infrared sensor; 11. collection drawer; 12. separation structure; 1201. collection frame; 1202. first filter; 1203. second filter; 1204. support needle; 13. exciter. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-4 A dust removal mechanism of a particleboard cutting device in this embodiment includes a cutting table 1, a waste hopper 9 is connected to the inside of the cutting table 1, an infrared sensor 10 is fixedly connected to the inner side of the waste hopper 9, a collecting drawer 11 is movably connected to the inside of the cutting table 1, a separation structure 12 is movably connected to the inside of the collecting drawer 11, and an exciter 13 is fixedly installed inside the cutting table 1;
[0022] The separation structure 12 includes a collection rack 1201, the collection rack 1201 is fixedly arranged inside the collection drawer 11, the first filter 1202 is fixedly connected inside the collection rack 1201, the second filter 1203 is fixedly connected inside the collection rack 1201, and the inner wall of the second filter 1203 is fixedly connected to a support needle 1204.
[0023] In specific implementation, when the infrared sensor 10 is activated, the PN junction inside the infrared diode will emit infrared light. The emitted infrared radiation is usually pulsed, that is, it is emitted at a certain frequency. The emitted infrared radiation will propagate in the air or other media until it encounters an object. The infrared radiation absorbed by the object will cause the temperature of the object to rise, and will also cause the object to emit infrared radiation. The infrared photodiode converts the infrared radiation reflected by the object into current, thereby triggering and turning on the exciter 13.
[0024] The exciter 13 is usually composed of a vibration generator, an elastic element and a mass block. It transmits vibration energy by utilizing mechanical vibration. When the infrared sensor 10 converts infrared radiation into current, direct current is passed into the excitation coil, and then alternating current is passed into the moving coil. The moving coil is driven by the periodically changing electromagnetic excitation force to drive the top rod to reciprocate, thereby driving the collection drawer 11 to oscillate.
[0025] When implementing, follow these steps:
[0026] 1) First, keep the linear motion, place the particle board to be processed on the cutting table 1, and at the same time, the worker can push the particle board into the dust cover 2 with a small force, then start the servo motor 5, and the servo motor 5 drives the roller 7 to rotate in the opposite direction of the particle board, and at this time, the brush 8 also rotates spirally with the rotation of the roller 7;
[0027] 2) Then, the waste is collected. After the brush 8 rotates in a spiral manner, the wood chips and dust on the surface of the particle board are swept by the brush 8 to the two sides of the particle board, and at the same time, they fall into the waste hopper 9 through the spacing of the rollers 7 inside the cutting table 1 to complete the preliminary collection;
[0028] 3) Sensing the waste again, when the waste enters the waste hopper 9, the infrared radiation emitted by the infrared sensor 10 propagates in the air or other media until it encounters the wood chips, and the infrared radiation absorbed by the waste causes the wood chips to increase in temperature, and also causes the wood chips to emit infrared radiation, and the infrared photodiode converts the infrared radiation reflected by the wood chips into electric current, thereby triggering and turning on the exciter 13;
[0029] 4) Finally, the waste is separated. The vibrator 13 drives the collection drawer 11 to oscillate. At this time, the waste falling into the collection drawer 11 is shaken by the vibrator 13, and small particles of dust pass through the second filter 1203 and the first filter 1202 and fall to the bottom wall of the collection drawer 11, while relatively large wood chips flow inside the collection rack 1201. After the dust removal is completed, the worker can open the collection drawer 11 and classify the two types of waste particles for secondary utilization.
[0030] In summary, the dust removal mechanism of the particleboard cutting device, by setting a separation structure 12 and coordinating with the linkage design of the double filter screen, can filter and classify the collected wood chips, which is convenient for later recycling. Then, under the vibration action of the vibrator 13 of the collection drawer 11, the filtering effect of the wood chips can be improved to avoid clogging of the filter screen.
[0031] Furthermore, by providing the rollers 7 and the brushes 8, when the particle board is placed between the two groups of rollers 7 and moves, the upper group of rollers 7 can drive the particle board to move forward and keep the moving path centered, so that the particle board can keep moving straight during the cleaning process, and avoid the particle board from tilting and falling off the cutting table 1. At the same time, with the spirally distributed brushes 8, the particle board can be cleaned in the reverse direction, and it is ensured that the wood chips and dust on the surface of the particle board are not missed. At the same time, the resistance of the particle board during movement can be reduced, and the stains and dust remaining on the particle board can be completely cleaned, thereby increasing the cleaning efficiency and dust removal efficiency.
[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A dust removal mechanism for a particleboard cutting device, comprising a cutting table (1), characterized in that: The cutting table (1) is internally connected to a waste hopper (9), an infrared sensor (10) is fixedly connected to the inner side of the waste hopper (9), a collecting drawer (11) is movably connected to the interior of the cutting table (1), a separation structure (12) is movably connected to the interior of the collecting drawer (11), and an exciter (13) is fixedly installed inside the cutting table (1); The separation structure (12) comprises a collection rack (1201), the collection rack (1201) is fixedly arranged inside the collection drawer (11), a first filter screen (1202) is fixedly connected inside the collection rack (1201), a second filter screen (1203) is fixedly connected inside the collection rack (1201), and a support needle (1204) is fixedly connected to the inner wall of the second filter screen (1203).
2. The dust removal mechanism of a particleboard cutting device according to claim 1, characterized in that: The top of the cutting table (1) is fixedly connected to a dust cover (2), the top of the cutting table (1) is movably connected to a support column (3), the top of the support column (3) is fixedly connected to an auxiliary frame (4), a servo motor (5) is fixedly arranged inside the auxiliary frame (4), a conductive belt (6) is movably installed at the output end of the servo motor (5), a roller (7) is movably connected inside the auxiliary frame (4), and a brush (8) is fixedly connected to the outer surface of the roller (7).
3. The dust removal mechanism of a particleboard cutting device according to claim 1, characterized in that: The bottom of the infrared sensor (10) is electrically connected to a vibrator (13), the size of the top of the waste hopper (9) is larger than the size of the bottom, a drive motor is fixedly installed inside the cutting table (1), and the output end of the drive motor is fixedly connected to a cutting disc.
4. The dust removal mechanism of a particleboard cutting device according to claim 2, characterized in that: The brush (8) is spirally wound around the outer surface of the roller (7) as a whole, the bottom of the support column (3) is fixedly connected to a spring, and the bottom of the spring is fixedly connected to a cutting table (1), and the auxiliary frame (4) is connected to the cutting table (1) via the support column (3) and the spring.
5. The dust removal mechanism of a particleboard cutting device according to claim 2, characterized in that: The roller (7) is fixedly connected to a bearing rod inside, and the outer surface of the bearing rod is transmission-connected to a conductive belt (6), and the output end of the servo motor (5) is fixedly connected to one of the bearing rods.
6. The dust removal mechanism of a particleboard cutting device according to claim 2, characterized in that: The cutting table (1) is internally movably connected with seven rollers (7) distributed in an equidistant array, the auxiliary frame (4) is internally movably connected with eight rollers (7) distributed in an equidistant array, and the rollers (7) inside the cutting table (1) are located directly below the rollers (7) inside the auxiliary frame (4).