Preheating device for production of polystyrene heat preservation box

By designing a preheating device for producing a polystyrene insulating box including feed tray, crushing knife, heating pipe and stirring shaft, the problem of insufficient mixing of raw materials and heat in the prior art is solved, and more efficient raw material dissolution is achieved and heating effect.

CN222473030UActive Publication Date: 2025-02-14QINGDAO RONGFA THERMAL INSULATION MATERIAL CO LTD
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Patent Information

Application Number
CN202421316286.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-02-14
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The existing preheating device for the production of polystyrene insulating boxes is difficult to fully mix the raw materials with heat during the heating process, resulting in poor heating effect of some raw materials and affecting the dissolution efficiency.

Method used

A preheating device is designed to input raw materials by rotating the cover plate, starting the motor to drive the feeder plate and crushing knife for crushing and separation, ensuring that the raw material size enters the heating chamber evenly, and automatically heats through the heating pipe, and stirring with the stirring shaft to promote dissolution. .

Benefits of technology

It effectively avoids blockage during feeding, ensures separation of raw materials in size, improves the dissolution speed and efficiency of raw materials during heating, and improves the overall heating effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of polystyrene insulation box production, and discloses a polystyrene insulation box production preheating device which comprises an insulation shell, a heating pipe is fixedly installed on the inner wall of the insulation shell, a controller is fixedly installed on the outer side of the insulation shell, a heating bin is arranged on the inner side of the heating pipe, and a first motor is fixedly installed at the top end of the insulation shell. A material conveying barrel is fixedly installed at the top end of each discharging pipe, a discharging leakage plate is fixedly installed at the joint of each material conveying barrel and the corresponding discharging pipe, a second motor is fixedly installed at the side top end of each discharging pipe, a driving shaft is fixedly installed at the axis of each second motor, and a threaded material conveying disc is fixedly installed on the peripheral face of each driving shaft; a feeding position is fixedly installed at the top end of the conveying barrel, a cover plate is rotationally installed at the top end of the feeding position in a threaded mode, a discharging pipe is fixedly installed at the bottom end of the heat preservation shell, and a discharging valve is fixedly installed on the side edge of the discharging pipe.
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Description

Technical Field

[0001] The utility model relates to the technical field of polystyrene insulation box production, in particular to a polystyrene insulation box production preheating device. Background Art

[0002] According to different production processes, polystyrene foam is divided into two types: molded polystyrene board (EPS) and extruded polystyrene board (XPS). The interior of the extruded polystyrene insulation board (XPS) is an independent closed bubble structure. It is an environmentally friendly insulation material with beneficial properties such as low thermal conductivity, high pressure resistance, moisture resistance, airtightness, non-absorption, light weight, corrosion resistance, and long service life.

[0003] After searching, it was found that Chinese patent announcement No. CN219519091U discloses a polystyrene insulation board raw material preheating device. The device can retain large pieces of raw materials in the heating box for further heating through a filter plate, and can clamp small-volume block raw materials on the filter net through a filter net, and further heat them in the insulation box to melt into a raw liquid, thereby preventing the block raw materials from directly entering the discharging mechanism and clogging the discharging mechanism. However, during the heating process of the device, it is difficult to fully mix the raw materials accumulated inside the insulation box with the heat, resulting in poor heating effect of the raw materials accumulated inside after some of the raw materials are heated, affecting the dissolution efficiency, so it is necessary to improve the existing device to meet actual needs. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides a preheating device for the production of a polystyrene insulation box, which has the advantages of first avoiding blockages during the feeding process, and secondly separating the raw materials by size, so that the raw materials dissolve more rapidly during the heating process, thereby preventing large pieces of raw materials from affecting the heating and dissolving effect, and at the same time stirring the raw materials inside the heating bin to promote the internal dissolution effect, thereby solving the above-mentioned technical problems.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a polystyrene insulation box production preheating device, comprising an insulation shell, a heating tube is fixedly installed on the inner wall of the insulation shell, and a controller is fixedly installed on the outer side, a heating bin is arranged on the inner side of the heating tube, a first motor is fixedly installed on the top of the insulation shell, and feeding pipes are fixedly installed on both sides of the top, a feeding cylinder is fixedly installed on the top of the feeding pipe, a feeding leakage plate is fixedly installed at the connection between the feeding cylinder and the feeding pipe, and a second motor is fixedly installed on the side top, a driving shaft is fixedly installed at the axis center of the second motor, a threaded feeding disc is fixedly installed on the outer circumference of the driving shaft, and a breaking knife is fixedly installed on the outer circumference, a feeding place is fixedly installed on the top of the feeding cylinder, a cover plate is rotatably installed on the top of the feeding place, a discharge pipe is fixedly installed on the bottom of the insulation shell, and a discharge valve is fixedly installed on the side of the discharge pipe.

[0008] Preferably, a group of threaded feed discs are fixedly mounted on the outer circumference of the drive shaft, and a plurality of groups of breaking knives are fixedly mounted on the outer circumference.

[0009] Through the above technical scheme, firstly, the cover plate is rotated to disassemble the cover plate and the feeding place thread, so that the top of the feeding place is opened, and the polystyrene raw material is fed into the feeding barrel through the top of the feeding place, and the second motor is started to rotate, so that the second motor drives the driving shaft to drive the threaded feeding plate to drive the raw material inside the feeding barrel to rotate, and at the same time the crushing knife crushes the raw material to avoid blockage during the feeding process.

[0010] Preferably, two groups of discharge leakage plates are provided.

[0011] Through the above technical scheme, the raw materials crushed by the crushing knife fall into the heating bin through two sets of discharge leak plates and the discharge pipe, while larger pieces of raw materials continue to stay in the feed barrel through the isolation of the discharge leak plates until the crushing knife continues to crush them to a suitable size that leaks out of the discharge leak plates and falls into the heating bin. This structure separates the size of the raw materials, so that the raw materials dissolve more quickly during the heating process, avoiding large pieces of raw materials affecting the heating and dissolving effect.

[0012] Preferably, a plurality of groups of heating tubes are fixedly mounted on the inner wall of the heat-insulating outer shell.

[0013] Through the above technical solution, the controller is electrically connected to the heating tube, and the controller controls the opening of the heating tube so that the heating tube is automatically heated. The heat is preserved by the heat-insulating outer shell. When heated to a certain temperature, the temperature inside the heating chamber rises, and the raw materials inside are automatically dissolved, thereby achieving the effect of preheating the raw materials.

[0014] Preferably, a stirring shaft is fixedly mounted at the axis of the first motor, and a stirring rod is fixedly mounted at the bottom end of the outer peripheral surface of the stirring shaft.

[0015] Through the above technical solution, when the fragmented raw materials fall into the heating bin for heating, the first motor is started, so that the first motor drives the stirring shaft to drive the stirring rod to rotate, thereby stirring the raw materials inside the heating bin and promoting the internal dissolution effect.

[0016] Preferably, a group of discharge valves are fixedly installed on the side of the discharge pipe.

[0017] Through the above technical solution, when the raw materials are completely decomposed, the discharge valve is opened to allow the dissolved raw materials inside the heating bin to be discharged through the discharge pipe, which is convenient for unloading.

[0018] Compared with the prior art, the utility model provides a preheating device for the production of polystyrene insulation boxes, which has the following beneficial effects:

[0019] 1. The utility model firstly rotates the cover plate to disassemble the cover plate and the feeding place thread, so that the top of the feeding place is open, and the polystyrene raw material is fed into the feeding barrel through the top of the feeding place, and the second motor is started to rotate, so that the second motor drives the driving shaft to drive the threaded feeding plate to drive the raw material inside the feeding barrel to rotate, and at the same time the crushing knife crushes the raw material to avoid blockage during the feeding process. The raw material crushed by the crushing knife falls into the heating bin through two groups of discharge leakage plates and the discharge pipe, while the larger pieces of raw material continue to stay in the feeding barrel through the isolation of the discharge leakage plate until the crushing knife continues to crush it to a suitable size leaking from the discharge leakage plate and falls into the heating bin. This structure separates the size of the raw materials, so that the raw materials dissolve more quickly during the heating process, and avoids large pieces of raw materials affecting the heating and dissolving effect.

[0020] 2. The utility model is electrically connected to the heating tube through a controller, and the controller controls the opening of the heating tube to make the heating tube automatically heated, and the heat is preserved by the heat-insulating shell. When heated to a certain temperature, the temperature inside the heating bin rises, and the raw materials inside are automatically dissolved, thereby achieving the effect of preheating the raw materials. While the fragmented raw materials fall into the heating bin for heating, the first motor is started, so that the first motor drives the stirring shaft to drive the stirring rod to rotate, thereby stirring the raw materials inside the heating bin and promoting the internal dissolution effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0022] Figure 2 This is a schematic diagram of the front view of the structure of the utility model;

[0023] Figure 3 This is a schematic diagram of the internal structure of the upper part of the utility model;

[0024] Figure 4It is a schematic diagram of the internal structure of the lower part of the utility model.

[0025] Among them: 1. Insulation shell; 2. Heating tube; 3. Controller; 4. Heating chamber; 5. First motor; 51. Stirring shaft; 52. Stirring rod; 6. Feeding pipe; 7. Feeding barrel; 8. Feeding leakage plate; 9. Second motor; 10. Driving shaft; 11. Threaded feeding tray; 12. Broken knife; 13. Feeding place; 14. Cover plate; 15. Discharge pipe; 16. Discharge valve. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-4 A preheating device for the production of a polystyrene insulation box comprises an insulation shell 1, a heating tube 2 is fixedly installed on the inner wall of the insulation shell 1, and a controller 3 is fixedly installed on the outer side, a heating bin 4 is arranged on the inner side of the heating tube 2, a first motor 5 is fixedly installed on the top of the insulation shell 1, and a feeding tube 6 is fixedly installed on both sides of the top, a feeding cylinder 7 is fixedly installed on the top of the feeding tube 6, a feeding leakage plate 8 is fixedly installed at the connection between the feeding cylinder 7 and the feeding tube 6, and a second motor 9 is fixedly installed on the side top, a driving shaft 10 is fixedly installed at the axis of the second motor 9, a threaded feeding disc 11 is fixedly installed on the outer circumference of the driving shaft 10, and a breaking knife 12 is fixedly installed on the outer circumference, a feeding place 13 is fixedly installed on the top of the feeding cylinder 7, a cover plate 14 is rotatably installed on the top of the feeding place 13, a discharge pipe 15 is fixedly installed on the bottom of the insulation shell 1, and a discharge valve 16 is fixedly installed on the side of the discharge pipe 15.

[0028] Specifically, a set of threaded feed trays 11 are fixedly mounted on the outer circumference of the driving shaft 10, and a plurality of broken knives 12 are fixedly mounted on the outer circumference. The advantage is that, firstly, by rotating the cover plate 14, the cover plate 14 and the feeding place 13 are threadedly disassembled, so that the top of the feeding place 13 is opened, and the polystyrene raw material is fed into the feeding barrel 7 through the top of the feeding place 13, and the second motor 9 is started and rotated, so that the second motor 9 drives the driving shaft 10 to drive the threaded feed tray 11 to drive the raw material inside the feeding barrel 7 to rotate, and at the same time, the broken knives break the raw material to avoid blockage during the feeding process.

[0029] Specifically, two groups of discharge leakage plates 8 are provided. The advantage is that the raw materials crushed by the crushing knife fall into the heating bin 4 through the two groups of discharge leakage plates 8 and the discharge pipe 6, while the larger pieces of raw materials are isolated by the discharge leakage plates 8 so that they continue to stay in the feeding barrel 7 until the crushing knife continues to crush them to a suitable size that leaks out of the discharge leakage plates 8 and falls into the heating bin 4. This structure separates the size of the raw materials, so that the raw materials dissolve more quickly during the heating process, and avoids large pieces of raw materials affecting the heating and dissolving effect.

[0030] Specifically, a plurality of groups of heating tubes 2 are fixedly installed on the inner wall of the heat-insulating outer shell 1. The advantage is that the controller 3 is electrically connected to the heating tube 2, and the controller 3 controls the opening of the heating tube 2, so that the heating tube 2 is automatically heated, and the heat is preserved by the heat-insulating outer shell 1. When heated to a certain temperature, the temperature inside the heating chamber 4 rises, and the raw materials inside are automatically dissolved, thereby achieving the effect of preheating the raw materials.

[0031] Specifically, a stirring shaft 51 is fixedly installed at the axis of the first motor 5, and a stirring rod 52 is fixedly installed at the bottom end of the outer peripheral surface of the stirring shaft 51. The advantage is that when the fragmented raw materials fall into the heating bin 4 for heating, the first motor 5 is started, so that the first motor 5 drives the stirring shaft 51 and the stirring rod 52 to rotate, stirring the raw materials inside the heating bin 4, and promoting the internal dissolution effect.

[0032] Specifically, a set of discharge valves 16 are fixedly installed on the side of the discharge pipe 15. The advantage is that when the raw material is decomposed, the discharge valve 16 is opened, so that the raw material dissolved in the heating bin 4 is discharged through the discharge pipe 15, which is convenient for unloading.

[0033] When in use, firstly, the cover plate 14 is rotated to disassemble the cover plate 14 and the feeding place 13 by threads, so that the top of the feeding place 13 is opened, and the polystyrene raw material is fed into the feeding barrel 7 through the top of the feeding place 13, and the second motor 9 is started to rotate, so that the second motor 9 drives the driving shaft 10 to drive the threaded feeding plate 11 to drive the raw material inside the feeding barrel 7 to rotate, and at the same time, the crushing knife crushes the raw material to avoid blockage during the feeding process. The raw material crushed by the crushing knife falls into the heating bin 4 through two groups of discharge leakage plates 8 and the discharge pipe 6, while the larger pieces of raw material are isolated by the discharge leakage plates 8 so that they continue to stay in the feeding barrel 7 until the crushing knife continues to crush it to a suitable discharge leakage plate 8 The leaked materials of different sizes fall into the heating bin 4. This structure separates the sizes of the raw materials, so that the raw materials dissolve more quickly during the heating process, and prevents large pieces of raw materials from affecting the heating and dissolving effect. The controller 3 is electrically connected to the heating tube 2. The controller 3 controls the opening of the heating tube 2 to automatically heat the heating tube 2. The heat is preserved by the heat-insulating outer shell 1. When heated to a certain temperature, the internal temperature of the heating bin 4 rises, and the raw materials inside are automatically dissolved, achieving the effect of preheating the raw materials. The fragmented raw materials fall into the heating bin 4 for heating, and at the same time, the first motor 5 is started, so that the first motor 5 drives the stirring shaft 51 to drive the stirring rod 52 to rotate, so as to stir the raw materials inside the heating bin 4 and promote the internal dissolution effect.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A polystyrene insulation box production preheating device, comprising an insulation shell (1), characterized in that: A heating tube (2) is fixedly mounted on the inner wall of the heat-insulating outer shell (1), and a controller (3) is fixedly mounted on the outer side; a heating chamber (4) is arranged on the inner side of the heating tube (2); a first motor (5) is fixedly mounted on the top of the heat-insulating outer shell (1), and a feed tube (6) is fixedly mounted on both sides of the top; a feed tube (7) is fixedly mounted on the top of the feed tube (6); a feed tube drain plate (8) is fixedly mounted at the connection between the feed tube (7) and the feed tube (6), and a second motor (9) is fixedly mounted on the top of the side. ), a driving shaft (10) is fixedly mounted at the axis of the second motor (9), a threaded feed disc (11) is fixedly mounted on the outer circumference of the driving shaft (10), and a breaking knife (12) is fixedly mounted on the outer circumference, a feeding port (13) is fixedly mounted on the top of the feeding cylinder (7), a cover plate (14) is rotatably mounted on the top of the feeding port (13), a discharge pipe (15) is fixedly mounted on the bottom end of the heat-insulating outer shell (1), and a discharge valve (16) is fixedly mounted on the side of the discharge pipe (15).

2. A polystyrene insulation box production preheating device according to claim 1, characterized in that: A set of threaded feed discs (11) are fixedly mounted on the outer circumference of the drive shaft (10), and a plurality of sets of breaking knives (12) are fixedly mounted on the outer circumference.

3. A polystyrene insulation box production preheating device according to claim 1, characterized in that: The material discharge leakage plates (8) are provided in two groups.

4. A polystyrene insulation box production preheating device according to claim 1, characterized in that: A plurality of groups of heating tubes (2) are fixedly mounted on the inner wall of the heat-insulating outer shell (1).

5. A polystyrene insulation box production preheating device according to claim 1, characterized in that: A stirring shaft (51) is fixedly mounted at the axis of the first motor (5), and a stirring rod (52) is fixedly mounted at the bottom end of the outer peripheral surface of the stirring shaft (51).

6. A polystyrene insulation box production preheating device according to claim 1, characterized in that: A set of discharge valves (16) are fixedly mounted on the side of the discharge pipe (15).

Citation Information

Patent Citations

  • Preheating device for polystyrene insulation board raw materials

    CN219519091U