Device for reducing dust capacity of EVA (Ethylene Vinyl Acetate) product
By designing a device including a water tank, a slap assembly and a cleaning assembly, the motor and fan blades in the water tank drive water surging, and the impact force of water is increased by tapping the ball, so that the foam flows out with the water, which solves the problem of EVA products. The problem of difficulty in overflowing foam reduces the amount of dust in the particles and improves the cleanliness of the production process and product quality.
Patent Information
- Application Number
- CN202421287019.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-06-06
AI Technical Summary
During the production process of EVA products, the foam is difficult to overflow, causing the foam to accumulate and be brought into the granular water system, affecting the amount of dust in the particles.
Design a device that includes a water tank, a slap assembly and a cleaning assembly. The fan blade is driven by the motor to rotate, so that the water in the water tank is surging, and the transmission assembly drives the slap ball to impact the water, so that the foam and water flow out through the baffle together, reducing the The amount of foam being carried into the granular water system.
It effectively reduces the amount of dust in the particles, prevents the accumulation and circulation of froth in the system, and improves the cleanliness of the production process and product quality.
Smart Images

Figure CN222473057U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reducing dust, in particular to a device for reducing dust of EVA products. Background Art
[0002] The molten material of photovoltaic grade V2825 produced by the EVA tubular method device enters the main extruder 22-PK-1701-EX-1701 from the bottom feeding section of the 22-V-1402 tank, where the feeding section is heated by medium-pressure steam at 180°C. The molten polyethylene enters the feeding section of the extruder 22-PK-1701-X-1701 from the extrusion hopper. The extrusion is heated by high-pressure steam (when producing LDPE) or low-pressure steam (when producing EVA). The high-temperature template can prevent the reactants from solidifying and clogging the die holes when passing through the die holes. The barrel part of the extruder uses barrel water at about 80°C for heat removal. The molten material passing through the die holes is cut by the underwater pelletizer 22-PK-1701-X-1703. The pelletized particles are sent to the back system through pellet water at about 12°C.
[0003] When the EVA tubular device produces EVA grades, the particle water system provides cooling water to quickly cool the cut particles and then send them to the dryer. The cooling water and part of the powder return to the particle water tank, and the foam will float on the surface of the particle water tank. The original particle water tank is equipped with a baffle plate, and the floating foam overflows from the surface of the baffle plate to achieve the purpose of skimming. However, the actual situation is that it is difficult for the foam to overflow. After a long time, the surface foam accumulates seriously and is brought into the particle water system. After continuous circulation, it enters the pelletizing water chamber and enters the silo with the particles, resulting in the dust content in the particles being affected. In view of this, a device for reducing the dust content of EVA products is proposed. Utility Model Content
[0004] The purpose of the utility model is to provide a device for reducing the dust amount of EVA products to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides a device for reducing the dust amount of EVA products, including a water tank, a water reservoir of the water tank is provided with a flapping assembly, a cleaning assembly is installed on one side of the flapping assembly, the flapping assembly includes a power assembly, a transmission assembly is provided on the upper side of the power assembly, a groove is opened in the inner cavity side wall of the water tank, a connecting shaft is clamped in the groove, a disc is fixedly connected to one end of the connecting shaft away from the water tank, an L-shaped tube is symmetrically installed on one side wall of the disk away from the connecting shaft, and a flapping ball is fixedly installed at one end of the horizontal part of the L-shaped tube.
[0006] As a further improvement of the present technical solution, the power assembly includes a first protective shell, which is fixedly mounted on the inner cavity side wall of the water tank, and a motor is embedded in the first protective shell. The output shaft of the motor is fixedly connected to a rotating shaft, and the rotating shaft is inserted through a limit plate, and a fan blade is fixedly mounted on the end of the rotating shaft away from the motor.
[0007] As a further improvement of the present technical solution, the transmission component includes a pulley, which is fixedly connected to a rotating shaft, and the rotating shaft passes through the pulley. The rotating shaft passes through the outer walls at both ends of the pulley and is fixedly connected to a turntable, and the outer wall of the pulley is sleeved with a transmission belt.
[0008] As a further improvement of the present technical solution, the cleaning assembly includes a second protective shell fixed to the bottom of the water tank, the second protective shell is embedded with a cylinder, the piston shaft of the cylinder is fixedly connected to a telescopic rod, and the end of the telescopic rod away from the cylinder is fixedly connected to a scraper.
[0009] As a further improvement of the technical solution, a baffle is provided in the inner cavity of the water tank, and a notch is provided in the middle of the upper end of the baffle.
[0010] As a further improvement of the technical solution, the scraper is trapezoidal in shape as a whole, and is used to scrape off the floating foam on the side wall of the baffle.
[0011] As a further improvement of the technical solution, a fixing plate is fixedly installed at the bottom of the water tank and on a side wall of the baffle away from the flapping assembly, and the fixing plate is in the shape of a triangular column as a whole.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] In the device for reducing the dust amount of EVA products, a motor is provided to drive the fan blades to rotate, so that the water in the water tank violently surges. At the same time, the transmission component drives two beating balls to further impact the water in the water tank, so that the degree of water surge is further increased, so that the floating foam in the water tank flows out through the groove of the baffle together with the water, reducing the floating foam brought into the particle water system, and entering the pelletizing water chamber after continuous circulation, and entering the silo along with the particles, thereby reducing the dust amount in the particles. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 It is a schematic cross-sectional view of the overall structure of the utility model;
[0016] Figure 3 It is a cross-sectional schematic diagram of the flapping assembly structure of the utility model;
[0017] Figure 4 It is a cross-sectional schematic diagram of the cleaning component and baffle structure of the utility model.
[0018] The meaning of each number in the figure is:
[0019] 1. Water tank; 2. Baffle;
[0020] 3. Beating assembly; 311. First protective shell; 312. Motor; 313. Rotating shaft; 314. Limiting plate; 315. Fan blade; 321. Pulley; 322. Turntable; 323. Transmission belt; 33. Connecting shaft; 34. Disc; 35. L-shaped tube; 36. Beating ball;
[0021] 4. Cleaning assembly; 41. Second protective shell; 42. Cylinder; 43. Telescopic rod; 44. Scraper;
[0022] 5. Fixed plate. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0025] Example: See Figure 1-Figure 4 As shown, this embodiment provides a device for reducing the dust content of EVA products, including a water tank 1, a water reservoir of the water tank 1 is provided with a flapping component 3, a cleaning component 4 is installed on one side of the flapping component 3, a baffle 2 is provided in the inner cavity of the water tank 1, a notch is opened in the middle part of the upper end of the baffle 2, and the floating foam in the water reservoir can be discharged through the notch, and the cleaning component 4 is used to scrape off the floating foam on the side wall of the baffle 2 close to the flapping component 3.
[0026] The flapping assembly 3 includes a power assembly, which includes a first protective shell 311. The first protective shell 311 is fixedly mounted on the inner cavity side wall of the water tank 1. The first protective shell 311 is embedded with a motor 312. The first protective shell 311 prevents water in the water tank 1 from entering the motor 312, affecting normal use and extending the service life of the motor 312. The output shaft of the motor 312 is fixedly connected with a rotating shaft 313. When the motor 312 is started, the output shaft of the motor 312 drives the rotating shaft 313 to rotate, and the rotating shaft 313 is through-plugged with a limit plate 314. The limit plate 314 gives support force to the rotating shaft 313 on the one hand, and does not hinder the rotation of the rotating shaft 313 on the other hand. A fan blade 315 is fixedly mounted on one end of the rotating shaft 313 away from the motor 312. The rotating rotating shaft 313 drives the fan blade 315 to start rotating. Driven by the huge rotating force, the water in the water tank 1 surges up and violently hits the side wall of the water tank 1, causing the foam on the water surface to enter the notch of the baffle 2.
[0027] A transmission component is provided on the upper side of the power component, and the transmission component includes a pulley 321. The pulley 321 is fixedly connected to the rotating shaft 313, and the rotating shaft 313 passes through the pulley 321. When the rotating shaft 313 rotates, the rotating shaft 313 and the pulley 321 rotate together due to the fixed connection with the rotating shaft 313. The rotating shaft 313 passes through the outer walls of both ends of the pulley 321 and is fixedly connected with a turntable 322. The outer wall of the pulley 321 is sleeved with a transmission belt 323. The pulley 321 and the turntable 322 are also provided on the upper side of the inner cavity of the transmission belt 323. The size of the turntable 322 is higher than the pulley 321 to ensure that the transmission belt 323 will not fall off accidentally during movement.
[0028] A groove is provided in the inner side wall of the water tank 1, and a connecting shaft 33 is clamped in the groove. The connecting shaft 33 is fixedly connected to the pulley 321 on the upper side of the inner side of the transmission belt 323. The transmission belt 323 drives the upper pulley 321 to rotate, that is, the connecting shaft 33 can rotate and rotate together with the pulley 321. The end of the connecting shaft 33 away from the water tank 1 is fixedly connected to the disk 34. At the same time, the connecting shaft 33 causes the disk 34 to rotate. The disk 34 is symmetrically on the side wall away from the connecting shaft 33. An L-shaped tube 35 is installed, and a beating ball 36 is fixedly installed at one end of the horizontal part of the L-shaped tube 35. The L-shaped tube 35 on the disc 34 will rotate with the disc 34. At this time, the two beating balls 36 take turns to beat the water surface, making the already surging water surface, and the floating foam on the water surface flows toward the groove of the baffle 2 under the impact of the beating balls 36, thereby reducing the residual foam in the water tank (1), and then reducing the content of the foam brought into the particle system, that is, reducing the amount of dust in the particles.
[0029] The cleaning assembly 4 includes a second protective shell 41 fixed to the bottom of the water tank 1, and the second protective shell 41 is embedded with a cylinder 42. The second protective shell 41 prevents water in the water tank 1 from entering the cylinder 42, affecting normal use and extending the service life of the cylinder 42. The piston shaft of the cylinder 42 is fixedly connected with a telescopic rod 43, and the end of the telescopic rod 43 away from the cylinder 42 is fixedly connected with a scraper 44. The telescopic rod 43 supports the scraper 44 while extending or shortening. The cylinder 42 drives the telescopic rod 43 to extend and retract to push the scraper 44 to scrape off the foam on the side wall of the baffle 2. The scraper 44 is trapezoidal as a whole. The scraper 44 is used to scrape off the foam on the side wall of the baffle 2. The trapezoidal scraper 44 is more suitable for the baffle 2 with grooves, and can more easily scrape off the foam on the side wall of the baffle 2.
[0030] A fixing plate 5 is fixedly installed at the bottom of the water tank 1 and on one side wall of the baffle 2 away from the flapping assembly 3. The fixing plate 5 is in the shape of a triangular prism as a whole. Two vertical side walls of the triangular prism-shaped fixing plate 5 are fixed to the side wall in contact with the baffle 2 and the water tank 1. When water and foam flow in through the groove, they quickly flow out along the inclined side wall of the fixing plate 5.
[0031] When the device for reducing the dust content of EVA products of this embodiment is used, the fan blades 315 are driven to rotate by the motor 312, so that the water in the water tank 1 violently surges. At the same time, the two beating balls 36 are driven by the transmission component to further impact the water in the water tank 1, so that the degree of water surge is further increased, so that the foam in the water tank 1 flows out through the groove of the baffle 2 together with the water, reducing the foam brought into the particle water system, and entering the pelletizing water chamber after continuous circulation, and entering the silo along with the particles, thereby reducing the dust content in the particles.
[0032] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A device for reducing the dust content of EVA products, comprising a water tank (1), characterized in that: The pool of the water tank (1) is provided with a beating assembly (3), a cleaning assembly (4) is installed on one side of the beating assembly (3), the beating assembly (3) comprises a power assembly, a transmission assembly is provided on the upper side of the power assembly, a groove is provided in the inner cavity side wall of the water tank (1), a connecting shaft (33) is clamped in the groove, a disc (34) is fixedly connected to one end of the connecting shaft (33) away from the water tank (1), an L-shaped tube (35) is symmetrically installed on one side wall of the disc (34) away from the connecting shaft (33), and a beating ball (36) is fixedly installed on one end of the horizontal part of the L-shaped tube (35).
2. The device for reducing dust amount of EVA products according to claim 1, characterized in that: The power assembly comprises a first protective shell (311), the first protective shell (311) is fixedly mounted on the inner cavity side wall of the water tank (1), a motor (312) is embedded in the first protective shell (311), an output shaft of the motor (312) is fixedly connected to a rotating shaft (313), and the rotating shaft (313) is inserted through a limit plate (314), and a fan blade (315) is fixedly mounted on one end of the rotating shaft (313) away from the motor (312).
3. The device for reducing dust amount of EVA products according to claim 1, characterized in that: The transmission component comprises a pulley (321), the pulley (321) is fixedly connected to a rotating shaft (313), and the rotating shaft (313) passes through the pulley (321), the rotating shaft (313) passes through the outer walls of both ends of the pulley (321), and is fixedly connected to a rotating disk (322), and the outer wall of the pulley (321) is sleeved with a transmission belt (323).
4. The device for reducing dust amount of EVA products according to claim 1, characterized in that: The cleaning assembly (4) comprises a second protective shell (41) fixed to the bottom of the water tank (1), the second protective shell (41) being embedded with a cylinder (42), the piston shaft of the cylinder (42) being fixedly connected to a telescopic rod (43), and the end of the telescopic rod (43) away from the cylinder (42) being fixedly connected to a scraper (44).
5. The device for reducing dust amount of EVA products according to claim 1, characterized in that: A baffle (2) is arranged in the inner cavity of the water tank (1), and a notch is provided in the middle of the upper end of the baffle (2).
6. The device for reducing dust content of EVA products according to claim 4, characterized in that: The scraper (44) is trapezoidal in shape as a whole and is used to scrape off the floating foam on the side wall of the baffle (2).
7. The device for reducing dust content of EVA products according to claim 4, characterized in that: A fixing plate (5) is fixedly mounted at the bottom of the water tank (1) and on a side wall of the baffle (2) away from the beating assembly (3), and the fixing plate (5) is in the shape of a triangular prism as a whole.