Gravel separator capable of recycling water resources
By designing a sand and gravel separator that recycles water resources, including agitating and recycling components, the pauses and safety hazards caused by the drying of the water tank are solved, and efficient and safe sand and gravel separation production is achieved.
Patent Information
- Application Number
- CN202421254966.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-06-04
AI Technical Summary
The existing sand and gravel separators need to stop the production line for manual filling of water when the water tank is exhausted, resulting in production interruptions, reduced efficiency and safety hazards.
Design a sand and gravel separator that recycles water resources, including a mixing barrel, a guide bucket, a feed trough and a recycling assembly. The mixing assembly achieves uniform mixing and agitation of materials, and the circulation assembly realizes recycling of sewage through purification tanks and centrifugal pumps.
The recycling of water resources is realized, equipment pauses caused by water shortage are avoided, production efficiency and safety are improved, and production costs are reduced.
Smart Images
Figure CN222476226U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sand and gravel separation, in particular to a sand and gravel separator capable of recycling water resources. Background Art
[0002] The main function of the sand and gravel separator is to separate, screen and optimize the mixed sand and stone to meet specific particle size requirements and improve production efficiency. It is widely used in the construction, mining, cement and other industries, and is of great significance for producing high-quality and specification-compliant sand and gravel products.
[0003] Most of the existing equipment will have a water tank installed at the bottom. When the clean water in the water tank is exhausted, the production line needs to be stopped and manual water filling is performed, which will cause pauses in the production process and reduce production efficiency. In addition, manual water filling has operational risks, which may cause operator injuries or cause other safety problems, increasing safety hazards in the production process.
[0004] Therefore, it is urgent to provide a sand and gravel separator that can recycle water resources to solve the above problems. Utility Model Content
[0005] The technical problem to be solved by the utility model is that most of the existing equipment will have a water tank installed at the bottom. When the clean water in the water tank is exhausted, it is necessary to stop the production line and perform manual water filling operations, which will cause pauses in the production process and reduce production efficiency. In addition, there are operational risks in manual water filling, which may cause injuries to operators or cause other safety problems, increasing safety hazards in the production process.
[0006] In order to solve the above technical problems, a technical solution adopted by the utility model is: to provide a sand and gravel separator capable of recycling water resources, comprising a stirring barrel, a feeding port is arranged on the top of the stirring barrel, a sealing cover is threadedly connected to the top of the outer wall of the feeding port, and a stirring assembly is installed on the top of the stirring barrel;
[0007] A guide bucket is fixedly connected to the bottom of the mixing barrel, a feed trough is fixedly connected to the outer wall of the bottom of the guide bucket, a circulation component is arranged at the bottom of the feed trough, a separation screen is installed on the inner wall of the feed trough, and a sorting screen is arranged on one side of the separation screen.
[0008] The utility model is further configured as follows: the bottom diameter of the guide bucket is smaller than the top diameter of the feeding trough.
[0009] Through the above technical solution, the design of the guide bucket bottom diameter being smaller than the feed trough can help improve the fluidity of the material in the guide bucket. Due to the smaller top diameter, the material can enter the feed trough more easily, and a certain pressure difference is formed in the area with a smaller diameter at the bottom of the guide bucket, thereby promoting the flow of the material.
[0010] The utility model is further configured as follows: the stirring assembly includes a driving motor fixedly connected to the top of the stirring barrel, the driving motor output shaft is fixedly connected to a rotating rod, the outer wall of the rotating rod is fixedly connected to a plurality of connecting rods, one end of the plurality of connecting rods is fixedly connected to a scraper, the bottom of the rotating rod is fixedly connected to a connecting piece, and the bottom of the stirring barrel is fixedly connected to a limiting ring.
[0011] Through the above technical solution, the driving motor is first started to drive the rotating rod to rotate, the rotating rod drives multiple connecting rods to move synchronously, and the multiple connecting rods drive the scraper to move synchronously, so as to achieve the effect of stirring and cleaning the inner wall of the mixing barrel.
[0012] The utility model is further configured as follows: a slope and a sewage outlet are arranged at the bottom of the feeding trough, a discharge port is opened at one side of the feeding trough, and a plurality of connection blocks are fixedly connected between the feeding trough and the guide bucket.
[0013] Through the above technical solution, the material will first flow into the feeding trough along the guide bucket, and then the sewage and the material will be separated by the separation screen. The material will slide along the separation screen onto the sorting screen, and the sewage will flow into the circulation component through the sewage outlet along the slope, thereby achieving the effect of recycling water resources.
[0014] The utility model is further configured as follows: one side of the plurality of scrapers is arc-shaped, and the arc-shaped one side of the plurality of scrapers is tightly fitted with the mixing barrel.
[0015] Through the above technical solution, one side of the curved scraper fits tightly against the mixing barrel to ensure that there is no gap between the scraper and the mixing barrel during the mixing process, effectively preventing materials from being missed or piled up, thereby ensuring a more uniform mixing effect and improving product quality. The tightly fitting design can increase the friction between the mixing barrel and the scraper, making the mixing more sufficient and efficient, thereby reducing the mixing time and improving production efficiency.
[0016] The utility model is further configured as follows: the circulation component includes a purification tank arranged at the bottom of the feeding trough, the outer wall of the purification tank is provided with a medicine port and a first circulation pipe, a centrifugal pump is installed on the other side of the first circulation pipe, the other end of the centrifugal pump is fixedly connected to the second circulation pipe, the outer wall of the first circulation pipe is fixedly connected to the third circulation pipe, the outer wall of the third circulation pipe is fixedly connected to the fourth circulation pipe, and one end of the outer wall of the third circulation pipe is fixedly connected to the water inlet.
[0017] Through the above technical scheme, the reaction reagent is first added into the purification tank through the reagent port so that the sewage can fully react, and then the centrifugal pump is started to transport the purified sewage through the first circulation pipe to the second circulation pipe, the second circulation pipe then transports the sewage to the third circulation pipe, the third circulation pipe then transports the sewage to the fourth circulation pipe, and finally the sewage is transported to the mixing barrel through the fourth circulation pipe, thereby achieving the circulation effect.
[0018] The utility model is further configured as follows: a separation screen is arranged above the sorting screen, and the size of the separation screen is smaller than that of the sorting screen.
[0019] Through the above technical solution, by setting a small-sized separation screen on the top, the material can enter the sorting screen more evenly and finely, thereby improving the screening efficiency of the sorting screen, and the finely crushed material can pass through the screen holes more easily, reducing blockage and jamming, and improving the overall production efficiency.
[0020] The beneficial effects of the utility model are as follows:
[0021] 1. The utility model can effectively mix and stir the sand and gravel materials by setting a stirring component, so that the sand and gravel materials are more evenly distributed inside the equipment, which helps to increase the contact and collision between the sand and gravel particles, promote the separation between the sand and gravel, and thus improve the efficiency of the entire separation process;
[0022] 2. The utility model can ensure that the equipment always has sufficient clean water supply during operation by setting a circulation component, avoid affecting the normal operation of the equipment due to lack of water, improve the stability and safety of the equipment, and also reduce costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is the appearance diagram of the utility model;
[0024] Figure 2 It is the front view of the utility model;
[0025] Figure 3 It is the first cross-sectional view of the utility model;
[0026] Figure 4 It is a top view of the utility model;
[0027] Figure 5 It is the second cross-sectional view of the present utility model.
[0028] In the figure: 1. stirring barrel; 2. feeding port; 3. sealing cover; 4. stirring assembly; 401. driving motor; 402. rotating rod; 403. connecting rod; 404. scraper; 405. connecting piece; 406. limiting ring; 5. guide bucket; 6. feeding trough; 601. slope; 602. sewage outlet; 603. discharge port; 604. connecting block; 7. circulation assembly; 701. purification tank; 702. medicine port; 703. first circulation pipeline; 704. centrifugal pump; 705. second circulation pipeline; 706. third circulation pipeline; 707. fourth circulation pipeline; 708. water inlet; 8. separation screen; 9. sorting screen. DETAILED DESCRIPTION
[0029] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.
[0030] See also Figure 1 - Figure 5 A sand and gravel separator capable of recycling water resources comprises a mixing barrel 1, a feeding port 2 is arranged on the top of the mixing barrel 1, a sealing cover 3 is threadedly connected to the top of the outer wall of the feeding port 2, a mixing assembly 4 is installed on the top of the mixing barrel 1, and the mixing assembly 4 comprises a driving motor 401 fixedly connected to the top of the mixing barrel 1, a rotating rod 402 is fixedly connected to the output shaft of the driving motor 401, a plurality of connecting rods 403 are fixedly connected to the outer wall of the rotating rod 402, a plurality of connecting rods 403 are fixedly connected to one end of each of the plurality of connecting rods 403 with a scraper 404, one side of each of the plurality of scrapers 404 is arc-shaped, and one side of each of the plurality of scrapers 404 is tightly fitted with the mixing barrel 1; one side of the arc-shaped scraper 404 is tightly fitted with the mixing barrel 1 to ensure that the scraper 404 is scraped during the mixing process. There is no gap between the plate 404 and the mixing barrel 1, which effectively prevents materials from being missed or piled up, thus ensuring a more uniform mixing effect and improving product quality, and the tightly fitting design can increase the friction between the mixing barrel 1 and the scraper 404, making the mixing more sufficient and efficient, thus reducing the mixing time and improving production efficiency. The bottom of the rotating rod 402 is fixedly connected with a connecting piece 405, and the bottom of the mixing barrel 1 is fixedly connected with a limiting ring 406; first, the driving motor 401 is started to drive the rotating rod 402 to rotate, the rotating rod 402 drives the multiple connecting rods 403 to move synchronously, and the multiple connecting rods 403 drive the scraper 404 to move synchronously, so as to achieve the effect of mixing and cleaning the inner wall of the mixing barrel 1;
[0031] like Figure 2 and Figure 3As shown, a guide bucket 5 is fixedly connected to the bottom of the mixing barrel 1, and a feeding trough 6 is fixedly connected to the outer wall of the bottom of the guide bucket 5. The bottom diameter of the guide bucket 5 is smaller than the top diameter of the feeding trough 6. The design that the bottom diameter of the guide bucket 5 is smaller than the feeding trough 6 can help improve the fluidity of the material in the guide bucket 5. Due to the smaller top diameter, the material can enter the feeding trough 6 more easily, and a certain pressure difference is formed in the area with a smaller bottom diameter of the guide bucket 5, which promotes the flow of the material. A slope 601 and a sewage outlet 602 are arranged at the bottom of the feeding trough 6, and a discharge port 603 is opened on one side of the feeding trough 6. A plurality of connecting blocks 604 are fixedly connected between the feeding trough 6 and the guide bucket 5. First, the material will flow into the feeding trough 6 along the guide bucket 5, and then the sewage and the material will be separated by the separation screen 8. The material slides onto the sorting screen 9 along the separation screen 8, and the sewage will flow into the circulation component 7 through the sewage outlet 602 along the slope 601, thereby realizing the effect of recycling water resources.
[0032] like Figure 1 , Figure 2 and Figure 3 As shown, a circulation component 7 is provided at the bottom of the feeding trough 6, and the circulation component 7 includes a purification tank 701 arranged at the bottom of the feeding trough 6, and a reagent port 702 and a first circulation pipe 703 are provided on the outer wall of the purification tank 701. A centrifugal pump 704 is installed on the other side of the first circulation pipe 703, and the other end of the centrifugal pump 704 is fixedly connected to a second circulation pipe 705, and a third circulation pipe 706 is fixedly connected to the outer wall of the first circulation pipe 703, and a fourth circulation pipe 707 is fixedly connected to the outer wall of the third circulation pipe 706, and one end of the outer wall of the third circulation pipe 706 is fixedly connected to a water inlet 708; first, a reaction reagent is added into the purification tank 701 through the reagent port 702 so that the sewage can fully react, and then the centrifugal pump 704 is started to transfer the purified sewage through The first circulation pipe 703 transports the sewage to the second circulation pipe 705, the second circulation pipe 705 then transports the sewage to the third circulation pipe 706, the third circulation pipe 706 then transports the sewage to the fourth circulation pipe 707, and finally the sewage is transported to the inside of the mixing barrel 1 through the fourth circulation pipe 707, so as to achieve the circulation effect. A separation screen 8 is installed on the inner wall of the feeding trough 6, and a sorting screen 9 is arranged on one side of the separation screen 8. A separation screen 8 is arranged above the sorting screen 9, and the size of the separation screen 8 is smaller than that of the sorting screen 9; by arranging a small-sized separation screen 8 above, the material can enter the sorting screen 9 more evenly and finely, thereby improving the screening efficiency of the sorting screen 9, and the finely crushed material is easier to pass through the sieve hole, reducing blockage and jamming, and improving the overall production efficiency.
[0033] When the utility model is in use, the material is first transported to the mixing barrel 1 through the feeding port 2, and then water is added to the mixing barrel 1 through the water feeding port 708, and then the driving motor 401 is started to drive the rotating rod 402 to rotate, and the rotating rod 402 drives the multiple connecting rods 403 to move synchronously, and the multiple connecting rods 403 drive the scraper 404 to move synchronously, so as to achieve the effect of stirring and cleaning the inner wall of the mixing barrel 1. When the stirring is completed, the material will flow into the feeding trough 6 along the guide bucket 5, and then the sewage and the material will be separated by the separation screen 8, and the material will slide along the separation screen 8 into the sorting screen 9, while the sewage will be separated from the material. Water will flow into the circulation component 7 through the sewage outlet 602 along the slope 601, and finally the reaction reagent will be added into the purification tank 701 through the reagent port 702, so that the sewage can fully react, and then the centrifugal pump 704 will be started to transport the purified sewage through the first circulation pipe 703 to the second circulation pipe 705, and the second circulation pipe 705 will transport the sewage to the third circulation pipe 706, and the third circulation pipe 706 will transport the sewage to the fourth circulation pipe 707, and finally the sewage will be transported to the inside of the mixing barrel 1 through the fourth circulation pipe 707, so as to achieve the circulation effect.
[0034] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A sand and gravel separator capable of recycling water resources, comprising a stirring barrel (1), characterized in that: The top of the stirring barrel (1) is provided with a feeding port (2), the top of the outer wall of the feeding port (2) is threadedly connected with a sealing cover (3), and the top of the stirring barrel (1) is equipped with a stirring assembly (4); The bottom of the mixing barrel (1) is fixedly connected to a guide bucket (5), the outer wall of the bottom of the guide bucket (5) is fixedly connected to a feeding trough (6), the bottom of the feeding trough (6) is provided with a circulation component (7), the inner wall of the feeding trough (6) is installed with a separation screen (8), and a sorting screen (9) is provided on one side of the separation screen (8).
2. A sand and gravel separator capable of recycling water resources according to claim 1, characterized in that: The bottom diameter of the guide bucket (5) is smaller than the top diameter of the feeding trough (6).
3. The sand and gravel separator capable of recycling water resources according to claim 1, characterized in that: The stirring assembly (4) comprises a driving motor (401) fixedly connected to the top of the stirring barrel (1); the output shaft of the driving motor (401) is fixedly connected to a rotating rod (402); the outer wall of the rotating rod (402) is fixedly connected to a plurality of connecting rods (403); one end of each of the plurality of connecting rods (403) is fixedly connected to a scraper (404); the bottom of the rotating rod (402) is fixedly connected to a connecting piece (405); and the bottom of the stirring barrel (1) is fixedly connected to a limiting ring (406).
4. The sand and gravel separator capable of recycling water resources according to claim 1, characterized in that: The bottom of the feeding trough (6) is provided with a slope (601) and a sewage outlet (602), one side of the feeding trough (6) is provided with a discharge port (603), and a plurality of connection blocks (604) are fixedly connected between the feeding trough (6) and the guide bucket (5).
5. The sand and gravel separator capable of recycling water resources according to claim 3, characterized in that: One side of the plurality of scrapers (404) is arc-shaped, and the arc-shaped side of the plurality of scrapers (404) fits tightly with the mixing barrel (1).
6. The sand and gravel separator capable of recycling water resources according to claim 4, characterized in that: The circulation component (7) comprises a purification tank (701) arranged at the bottom of the feeding tank (6); the outer wall of the purification tank (701) is provided with a medicine port (702) and a first circulation pipe (703); a centrifugal pump (704) is installed on the other side of the first circulation pipe (703); the other end of the centrifugal pump (704) is fixedly connected to the second circulation pipe (705); the outer wall of the first circulation pipe (703) is fixedly connected to the third circulation pipe (706); the outer wall of the third circulation pipe (706) is fixedly connected to the fourth circulation pipe (707); and one end of the outer wall of the third circulation pipe (706) is fixedly connected to the water inlet (708).
7. The sand and gravel separator capable of recycling water resources according to claim 1, characterized in that: A separation screen (8) is arranged above the sorting screen (9), and the size of the separation screen (8) is smaller than that of the sorting screen (9).