Die for fixing steel sleeve in structural beam

By designing molds for U-shaped beam formwork and casing components in structural beams, the conflict between steel casing installation and beam reinforcement installation is solved, rapid fixing and stable installation of steel casing is achieved, and the construction process is simplified. Reduced costs.

CN222478148UActive Publication Date: 2025-02-14NANTONG DAXIN ENG
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Patent Information

Application Number
CN202421335567.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-02
Publication Date
2025-02-14
Estimated Expiration
2034-06-02

AI Technical Summary

Technical Problem

In building structure construction, the installation of steel casing in structural beams conflicts with the installation of beam reinforcement, which makes installation difficult and traditional welding and fixing methods cumbersome, increasing costs.

Method used

A mold for fixing steel casing in structural beams is designed, including U-beam formwork and casing assembly. The casing assembly is fixed by U-beam formwork and round nails, avoiding the displacement of the casing when pouring concrete.

Benefits of technology

The rapid fixation and stable installation of steel casing is realized, the construction process is simplified, the cost of labor and materials is reduced, and the displacement of the casing is avoided when concrete is poured.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222478148U_ABST
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Abstract

The utility model provides a die for fixing a steel sleeve in a structural beam. The die comprises a U-shaped beam template, a beam steel bar is installed in an inner cavity of the U-shaped beam formwork, a sleeve assembly is installed in the middle of the beam steel bar, the two ends of the sleeve assembly are connected with the two ends of the inner cavity wall of the U-shaped beam formwork respectively, a concrete cross beam is poured in the inner cavity of the U-shaped beam formwork and located on the surface of the beam steel bar, and floor formworks are installed at the two ends of the top face of the U-shaped beam formwork respectively. The casing pipe assembly comprises a steel pipe, the steel pipe is arranged in the middle of the beam steel bar, the two ends of the outer surface of the steel pipe are slidably connected with a first PVC casing pipe and a second PVC casing pipe respectively, and the first PVC casing pipe and the second PVC casing pipe are fixedly connected with the inner cavity wall of the U-shaped beam formwork through round nails respectively. According to the utility model, the round nails are matched with the first PVC sleeve and the second PVC sleeve, so that the steel pipe can be quickly mounted in the middle of the beam steel bar, and the casting molding of the concrete cross beam in the later period is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of installing steel sleeves in structural beams, in particular to a mould used for fixing the steel sleeves in structural beams. Background Art

[0002] In the construction of building structures, due to the needs of room functions, steel sleeves are often embedded in the structural beams for the passage of ventilation, smoke exhaust, water supply and drainage pipes. During construction, the embedding of these sleeves often conflicts with the installation of beam reinforcement. If the sleeves are installed first and then the beam reinforcement, the installation of the beam reinforcement is difficult. On the contrary, if the beam reinforcement is installed first and then the sleeves are installed, the installation of the sleeves is also difficult.

[0003] At present, the installation of traditional sleeves is as follows: first, when installing the beam reinforcement, use support frames to set up the beam surface reinforcement on both sides of the beam mold, insert the beam stirrups, and insert the beam bottom reinforcement, then tie it up to form a beam skeleton. Before placing the tied beam skeleton into the beam mold, first insert the prepared embedded sleeve into the beam perpendicular to the direction of the beam from the gap between the stirrups on the side of the beam skeleton. After the embedded sleeve is placed in the beam, place short steel bars parallel to the direction of the beam under one end of the sleeve to support the sleeve, and weld it to the bottom of the sleeve, and weld the two ends of the steel bars to the beam stirrups. In the same way, short steel bars are used at the same height at the bottom of the other end of the sleeve to weld and fix them to the sleeve and beam stirrups respectively, and the sleeve can be installed in the beam reinforcement. However, this installation method will have the following technical problems:

[0004] 1. When installing the beam reinforcement, the workers responsible for installing the sleeve should always pay attention to the progress of the beam reinforcement installation, because once the beam frame is placed in the beam mold, it will be affected by the beam reinforcement forming frame, making it impossible to install the sleeve in place.

[0005] 2. Since welding is used between the sleeve and the beam stirrups, welding requires cutting multiple shorter sections of steel bars for connection and fixation, which makes the construction cumbersome and increases the cost of labor and materials. Utility Model Content

[0006] In view of the deficiencies of the prior art, the utility model provides a mold for fixing a steel casing in a structural beam, which solves the problems mentioned in the background technology.

[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0008] A mold for fixing steel casing in a structural beam, comprising a U-shaped beam template; the inner cavity of the U-shaped beam template is installed with beam reinforcement, the middle part of the beam reinforcement is installed with a casing assembly, the two ends of the casing assembly are respectively connected to the two ends of the inner cavity wall of the U-shaped beam template, the inner cavity of the U-shaped beam template and the surface of the beam reinforcement are cast with a concrete cross beam, the two ends of the top surface of the U-shaped beam template are respectively installed with floor slab templates, and the top surface of the floor slab template is cast with a floor slab surface layer; the casing assembly comprises a steel pipe, a steel pipe in the middle of the beam reinforcement, and the two ends of the outer surface of the steel pipe are respectively slidably connected with a first PVC casing and a second PVC casing, and the first PVC casing and the second PVC casing are respectively fixedly connected to the inner cavity wall of the U-shaped beam template through round nails.

[0009] Furthermore, the first PVC sleeve includes a mold sleeve, the outer surface of the steel pipe is slidably connected to the mold sleeve, one side of the mold sleeve is fixedly connected to a mold ring sheet, one side of the mold ring sheet has a circumferential array of fixing holes, and one side of the mold ring sheet is fixedly connected to the inner cavity wall of the U-beam template through the fixing holes and round nails.

[0010] Furthermore, the second PVC sleeve adopts the same structure as the first PVC sleeve and is symmetrically installed on the surface of the steel pipe.

[0011] Furthermore, the length of the steel pipe is smaller than the diameter of the inner cavity width of the U-beam template.

[0012] Furthermore, the beam reinforcement includes main beam bars and stirrups. Stirrups are fixedly connected to the outer surface of the main beam bars at equal intervals. There are 4 groups of main beam bars in total, and the main beam bars are fixed around the inner cavity of the stirrups.

[0013] The utility model provides a mold for fixing a steel casing in a structural beam. Compared with the prior art, it has the following beneficial effects:

[0014] The U-shaped beam template makes it convenient to fix the beam reinforcement inside at a later time. At this time, the steel pipe can be quickly fixed in the U-shaped beam template by using the first PVC sleeve and the second PVC sleeve in conjunction with round nails, and the installation position is located inside the beam reinforcement. When pouring beam and slab concrete, the overall displacement of the sleeve assembly can also be avoided. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1The utility model overall structure schematic diagram is shown;

[0017] Figure 2 A schematic diagram of the casing assembly and beam reinforcement structure of the utility model is shown;

[0018] Figure 3 The schematic diagram of the structure of the sleeve assembly of the utility model is shown;

[0019] Figure 4 The schematic diagram of the structure of the first PVC sleeve of the utility model is shown;

[0020] As shown in the figure: 1. U-shaped beam formwork; 2. Beam reinforcement; 21. Beam main reinforcement; 22. Stirrups; 3. Casing assembly; 31. Steel pipe; 32. First PVC casing; 321. Mold sleeve; 322. Mold ring; 323. Fixing hole; 33. Second PVC casing; 34. Round nail; 4. Concrete beam; 5. Floor slab formwork; 6. Floor slab surface layer. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model is described clearly and completely. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Embodiment 1

[0023] In order to solve the technical problems in the background technology, a mold for fixing a steel casing in a structural beam is provided as follows:

[0024] Combination Figure 1-Figure 4 As shown, the utility model provides a mold for fixing steel casing in a structural beam, comprising a U-shaped beam template 1; a beam reinforcement 2 is installed in the inner cavity of the U-shaped beam template 1, a casing assembly 3 is installed in the middle of the beam reinforcement 2, two ends of the casing assembly 3 are respectively connected to the two ends of the inner cavity wall of the U-shaped beam template 1, a concrete cross beam 4 is cast in the inner cavity of the U-shaped beam template 1 and on the surface of the beam reinforcement 2, floor templates 5 are respectively installed at both ends of the top surface of the U-shaped beam template 1, and a floor surface layer 6 is cast on the top surface of the floor template 5; the casing assembly 3 comprises a steel pipe 31, a middle steel pipe 31 of the beam reinforcement 2, and two ends of the outer surface of the steel pipe 31 are respectively slidably connected with a first PVC casing 32 and a second PVC casing 33, and the first PVC casing 32 and the second PVC casing 33 are respectively fixedly connected to the inner cavity wall of the U-shaped beam template 1 through round nails 34.

[0025] The U-shaped beam template 1 facilitates the later positioning and fixing of the beam reinforcement 2, and also facilitates the later pouring of the concrete beam 4.

[0026] Embodiment 2

[0027] like Figure 1-Figure 4 As shown, based on the above embodiment, this embodiment further provides the following contents:

[0028] The first PVC sleeve 32 includes a mold sleeve 321, the outer surface of the steel pipe 31 is slidably connected to the mold sleeve 321, one side of the mold sleeve 321 is fixedly connected to a mold ring piece 322, one side of the mold ring piece 322 has a circumferential array of fixing holes 323, and one side of the mold ring piece 322 is fixedly connected to the inner cavity wall of the U-shaped beam template 1 through the fixing holes 323 and the round nails 34. The second PVC sleeve 33 adopts the same structure as the first PVC sleeve 32 and is symmetrically installed on the surface of the steel pipe 31. The length of the steel pipe 31 is less than the inner cavity width diameter of the U-shaped beam template 1.

[0029] By cooperating with the first PVC sleeve 32, the second PVC sleeve 33 and the round nail 34, the steel pipe 31 can be fixed in the middle of the U-shaped beam template 1, and the steel pipe 31 can be installed in the beam reinforcement 2, which is convenient for the later pouring of the concrete beam 4.

[0030] Embodiment 3

[0031] like Figure 1-Figure 4 As shown, based on the above embodiment, this embodiment further provides the following contents:

[0032] The beam reinforcement 2 includes a beam main reinforcement 21 and stirrups 22. The outer surface of the beam main reinforcement 21 is fixedly connected with stirrups 22 at equal intervals. There are 4 groups of beam main reinforcement 21 in total, and the beam main reinforcement 21 is fixed around the inner cavity of the stirrups 22 respectively.

[0033] The working principle and use process of this utility model:

[0034] In use:

[0035] The first step is to assemble the U-shaped beam template 1 and fix the U-shaped beam template with the external rack. After fixing, the floor template 5 is installed and the floor template 5 is fixed with the external rack;

[0036] In the second step, first, the main beam reinforcement 21 and the stirrups 22 are fixed together to form the beam reinforcement 2. At this time, the beam reinforcement 2 is placed as a whole into the assembled U-shaped beam template 1;

[0037] The third step, first, sleeve the first PVC sleeve 32 on one end of the outer surface of the steel pipe 31, and then sleeve the second PVC sleeve 33 on the other end of the outer surface of the steel pipe 31. After the first PVC sleeve 32 and the second PVC sleeve 33 are sleeved, the steel pipe 31 is placed horizontally into the beam reinforcement 2. After being placed, the steel pipe 31 is rotated at an angle of 90 degrees. After rotation, the steel pipe 31 will change from horizontal to vertical. At this time, the first PVC sleeve 32 and the second PVC sleeve 33 are moved so that one side of the first PVC sleeve 32 and the second PVC sleeve 33 are in contact with the inner wall of the U-shaped beam template 1. After contact, the staff uses round nails 34 to match the fixing holes 323 on the first PVC sleeve 32 and the second PVC sleeve 33 to fix the first PVC sleeve 32 and the second PVC sleeve 33 in the U-shaped beam template 1, and make the steel pipe 31 located in the beam reinforcement 2;

[0038] The fourth step is to start pouring the concrete beam 4. After the concrete beam is formed, the floor slab 6 is poured.

[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

[0040] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A mold for fixing a steel casing in a structural beam, characterized in that: It comprises a U-shaped beam template (1); a beam reinforcement (2) is installed in the inner cavity of the U-shaped beam template (1); a sleeve assembly (3) is installed in the middle of the beam reinforcement (2); two ends of the sleeve assembly (3) are respectively connected to two ends of the inner cavity wall of the U-shaped beam template (1); a concrete cross beam (4) is cast in the inner cavity of the U-shaped beam template (1) and on the surface of the beam reinforcement (2); two ends of the top surface of the U-shaped beam template (1) are respectively installed with a floor template (5); and a floor surface layer (6) is cast on the top surface of the floor template (5); The sleeve assembly (3) comprises a steel pipe (31), a middle steel pipe (31) of the beam reinforcement (2), and two ends of the outer surface of the steel pipe (31) are respectively slidably connected with a first PVC sleeve (32) and a second PVC sleeve (33), and the first PVC sleeve (32) and the second PVC sleeve (33) are respectively fixedly connected to the inner wall of the U-shaped beam template (1) through round nails (34).

2. A mold for fixing a steel casing in a structural beam according to claim 1, characterized in that: The first PVC sleeve (32) comprises a mold sleeve (321), the outer surface of the steel pipe (31) is slidably connected to the mold sleeve (321), one side of the mold sleeve (321) is fixedly connected to a mold ring piece (322), one side of the mold ring piece (322) has a circumferential array of fixing holes (323), and one side of the mold ring piece (322) is fixedly connected to the inner cavity wall of the U-shaped beam template (1) through the fixing holes (323) and the round nails (34).

3. A mold for fixing a steel casing in a structural beam according to claim 2, characterized in that: The second PVC sleeve (33) has the same structure as the first PVC sleeve (32) and is symmetrically installed on the surface of the steel pipe (31).

4. A mold for fixing a steel casing in a structural beam according to claim 3, characterized in that: The length of the steel pipe (31) is smaller than the diameter of the inner cavity width of the U-shaped beam template (1).

5. A mold for fixing a steel casing in a structural beam according to claim 4, characterized in that: The beam reinforcement (2) comprises beam main bars (21) and stirrups (22); the outer surface of the beam main bars (21) is fixedly connected with stirrups (22) at equal intervals; a total of four groups of beam main bars (21) are provided, and the beam main bars (21) are respectively fixed around the inner cavity of the stirrups (22).