Magnetic pipeline inside and outside detection probe
By designing the inside and outside detection probes of magnetic pipes, the stable contact between the probe and the pipe wall is achieved by using magnetic suction parts and elastic detection parts, which solves the problem that existing probes cannot be suitable for internal and external detection and detection low stability, and improves the stability of detection and accuracy.
Patent Information
- Application Number
- CN202421051793.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-15
AI Technical Summary
The existing pipeline defect detection probe cannot be used for internal and external inspection of pipelines, and it cannot ensure that the probe and the pipeline wall are always fitted, resulting in a reduced detection stability.
A magnetic pipe inner and outer detection probe is designed, and a magnetic suction piece is used to adsorb the fixed seat on the magnetic pipe wall, and the elastic displacement of the elastic detector in the installation port is ensured to ensure that the detection part and the pipe wall are in close contact.
The stable contact between the probe and the pipeline wall is achieved, adapting to the unevenness or bending of the pipeline wall, and improving the stability and accuracy of detection.
Smart Images

Figure CN222479860U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipeline detection, in particular to a magnetic pipeline internal and external detection probe. Background Art
[0002] With the rapid development of industrialization, pipeline systems, as key infrastructure, play a vital role in the fields of oil, natural gas, chemical industry, water treatment, etc. However, these pipelines are exposed to harsh working environments for a long time, such as high pressure, high temperature, corrosion, etc., which may cause damage, aging, cracks and other problems on their inner and outer walls. In order to ensure the safety and stable operation of the pipeline system, it is particularly important to perform regular internal and external ultrasonic testing on it.
[0003] A pipeline defect detection probe with announcement number CN212228821U includes a first PCB board, a second PCB board arranged on one side of the first PCB board, at least two Hall elements and at least two eddy current detection chips, wherein the Hall element is connected to a surface of one side of the first PCB board, the eddy current detection chip is connected to the other surface of the first PCB board opposite to the second PCB board, and is electrically conductive with the first PCB board, and at least two induction coils corresponding to the eddy current detection chip are arranged in the second PCB board, and both ends of each induction coil extend from an end surface of the second PCB board and are welded to the end surface of the first PCB board.
[0004] The pipeline defect detection probe used in the prior art is not suitable for detection inside and outside the pipeline, and when detecting the pipeline wall, it cannot be guaranteed that the detection probe always fits the pipeline wall, thereby reducing the stability of the detection. Utility Model Content
[0005] In view of this, the utility model proposes a magnetic pipeline inside and outside detection probe, which is suitable for magnetic pipeline inside and outside detection and can make the probe always abut against the pipeline wall surface, thereby improving the detection stability.
[0006] The technical solution of the utility model is implemented as follows: The utility model provides a magnetic pipeline internal and external detection probe, including a fixing seat, a detection member and a magnetic attraction member, wherein:
[0007] The fixing seat is provided with a mounting opening;
[0008] The detection member is elastically arranged in the installation opening, and the detection member can move linearly along the height direction of the fixing seat, and the detection member has at least two detection parts;
[0009] The magnetic attraction member is arranged on the fixing seat and is used to adsorb the fixing seat on the magnetic pipe wall; the detection member is elastically displaced in the installation opening so that the corresponding detection part abuts against the pipe wall.
[0010] Preferably, it also includes a plurality of guide members, connecting members, elastic members and pressing plates, wherein:
[0011] The fixing seat is provided with a plurality of grooves, which are arranged on both sides of the installation opening and are all connected with the installation opening;
[0012] A plurality of guide members are respectively arranged in the corresponding grooves and are arranged vertically with the fixing seat;
[0013] A plurality of connecting pieces are respectively sleeved on the outer sides of the corresponding guide pieces, and the detection piece is fixed between the plurality of connecting pieces and is located in the installation opening;
[0014] The elastic member is sleeved on the outer side of the guide member and is used to make the detection member elastically displace in the installation opening;
[0015] A plurality of pressing plates are detachably connected to one side of each groove and are used to restrict the elastic member in the groove.
[0016] Preferably, it also includes a fixing piece, wherein the number of the grooves on the same side is at least two, and the at least two grooves on the same side are spaced apart, and the pressure plate abuts against the side of the at least two grooves on the same side away from the mounting port; a plurality of thread grooves are provided on the fixing seat, and the thread groove is located between the two grooves on the same side, and one end of the fixing piece passes through the pressure plate and extends into the thread groove, and is threadedly connected to the thread groove.
[0017] Preferably, the cross-sectional shapes of the fixing seat, the detection member and the detection portion are all arranged in an arc shape, and are all arranged concentrically with the pipeline.
[0018] Preferably, the at least two detection parts are symmetrically arranged along the height direction of the fixing seat;
[0019] When the outer wall of the pipeline is detected, the connecting piece abuts against the inner bottom wall of the groove, and the two sides of the elastic piece abut against the connecting piece and the pressure plate respectively, and the detection part away from the pressure plate abuts against the outer wall of the pipeline;
[0020] When the inner wall of the pipeline is detected, the connecting piece abuts against the pressure plate, the two sides of the elastic piece abut against the inner bottom wall of the groove and the connecting piece respectively, and the detection part close to the pressure plate abuts against the outer wall of the pipeline.
[0021] Preferably, it also includes at least two quick-connect connectors and connecting wires, wherein:
[0022] At least two quick-insert connectors are arranged on one side of the detection member, and the at least two quick-insert connectors are electrically connected to the corresponding detection parts respectively;
[0023] A clearance opening is provided on one side of the fixing seat, and the clearance opening is communicated with the installation opening;
[0024] At least two connecting wires are respectively plugged into corresponding quick-plug connectors, and a side of the connecting wire away from the quick-plug connector passes through the avoidance opening.
[0025] Preferably, the fixing seat is provided with a plurality of mounting grooves on both sides along its height direction, the number of the magnetic suction parts is the same as the number of the mounting grooves, and each magnetic suction part is respectively arranged in a corresponding mounting groove for adsorbing on the outer wall or inner wall of the magnetic pipe.
[0026] Preferably, the number of the magnetic suction members on the same side is at least two, and the two opposing magnetic suction members are symmetrically arranged in a vertical plane with respect to the length center point of the fixing base.
[0027] Preferably, the magnetic attraction member is an electromagnet.
[0028] Preferably, it further comprises a first roller assembly and a second roller assembly, wherein:
[0029] The first roller assembly and the second roller assembly are both rotatably connected in the fixed seat, and the first roller assembly and the second roller assembly are distributed in high and low positions;
[0030] When the inner wall of the pipeline is inspected, the outer side of the first roller assembly abuts against the inner wall of the pipeline;
[0031] When the outer wall of the pipeline is detected, the outer side of the second roller assembly abuts against the outer wall of the pipeline.
[0032] The magnetic pipeline internal and external detection probe of the utility model has the following beneficial effects compared with the prior art:
[0033] (1) The fixing base is adsorbed on the magnetic pipe wall by a magnetic suction piece. When the detection piece contacts the pipe wall, if there are any unevenness or defects on the pipe wall, the detection piece will undergo corresponding elastic displacement to ensure that the detection part is always in close contact with the pipe wall, thereby being able to adapt to the unevenness or curvature of the pipe wall, thereby increasing the applicability and detection stability of the probe;
[0034] (2) The guide member is provided to provide a moving track for the detection member, so as to ensure the stability and linearity of the detection member during the movement, thereby ensuring its linear displacement in the installation opening, thereby further improving the stability of the detection;
[0035] (3) The magnetic suction parts symmetrically arranged on the same side can not only ensure the stability of the connection between the fixing seat and the pipeline, but also ensure the centering coupling of the detection part, thereby improving the accuracy of the detection. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0037] Figure 1 It is a three-dimensional diagram of the pipeline outer wall detection state of the magnetic pipeline inner and outer detection probe of the utility model;
[0038] Figure 2 It is a front view of the magnetic pipeline internal and external detection probe of the utility model;
[0039] Figure 3 The utility model is a magnetic pipeline internal and external detection probe Figure 2 Sectional view at AA;
[0040] Figure 4 It is a top view of the magnetic pipeline internal and external detection probe of the utility model;
[0041] Figure 5 Another visual stereogram of the magnetic pipeline internal and external detection probe of the utility model;
[0042] Figure 6 It is a three-dimensional diagram of the detection part of the magnetic pipeline internal and external detection probe of the utility model;
[0043] Figure 7 This is a front view of the detection component of the magnetic pipeline internal and external detection probe of the utility model;
[0044] Figure 8 It is a stereoscopic diagram of the pipeline inner wall detection state of the magnetic pipeline inner and outer detection probe of the utility model. DETAILED DESCRIPTION
[0045] The following will be combined with the implementation of the utility model to clearly and completely describe the technical solutions in the implementation of the utility model. Obviously, the described implementation is only a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0046] like Figure 1-8As shown, a magnetic pipeline internal and external detection probe of the utility model comprises a fixing base 1, a detection member 2 and a magnetic attraction member 3, wherein a mounting opening 100 is opened on the fixing base 1; the detection member 2 is elastically arranged in the mounting opening 100, and the detection member 2 can move linearly along the height direction of the fixing base 1, and the detection member 2 has at least two detection parts 21; the magnetic attraction member 3 is arranged on the fixing base 1, and is used to adsorb the fixing base 1 on the magnetic pipeline wall; the detection member 2 is elastically displaced in the mounting opening 100, so that the corresponding detection part 21 abuts against the pipeline wall.
[0047] It should be noted that:
[0048] When the detection member 2 contacts the pipe wall, if there are any unevenness or defects on the pipe wall, the detection member 2 will undergo corresponding elastic displacement to ensure that the detection part is always in close contact with the pipe wall. Since the detection member 2 can undergo elastic displacement in the installation opening 100, it can adapt to the unevenness or curvature of the pipe wall, thereby increasing the applicability and detection stability of the probe.
[0049] This embodiment also includes a plurality of guide members 4, connecting members 5, elastic members 6 and pressure plates 7, wherein a plurality of grooves 110 are provided on the fixing seat 1, and the plurality of grooves 110 are arranged on both sides of the mounting opening 100 and are all connected to the mounting opening 100; a plurality of guide members 4 are respectively arranged in the corresponding grooves 110 and are arranged vertically to the fixing seat 1; a plurality of connecting members 5 are respectively sleeved on the outer sides of the corresponding guide members 4, and the detection member 2 is fixed between the plurality of connecting members 5 and is located in the mounting opening 100; the elastic member 6 is sleeved on the outer side of the guide member 4, and is used to make the detection member 2 elastically displaced in the mounting opening 100; a plurality of pressure plates 7 are detachably connected to one side of each groove 110, and are used to limit the elastic member 6 in the groove 110.
[0050] It should be noted that:
[0051] The guide member 4 is arranged in the groove 110 on the fixing seat 1 and is arranged vertically with the fixing seat 1. This design ensures the stability and linearity of the detection member 2 during the movement. The guide member 4 provides a moving trajectory for the detection member 2 to ensure its linear displacement in the installation port 100 while avoiding offset or rotation. The detection member 2 is connected to the guide member 4 so that the detection member 2 can move along the guide member 4, making the detection member 2 more stable when moving in the height direction. When the detection member 2 contacts the pipe wall and is subjected to pressure, the elastic member 6 will be compressed and deformed, thereby allowing the detection member 2 to move adaptively to ensure that the detection part 21 is in close contact with the pipe wall. The pressure plate is detachably connected to one side of the groove 110 to limit the elastic member 6 in the groove 110. The function of the pressure plate 7 is to fix the elastic member 6 to prevent it from falling off or shifting during use, thereby improving the stability of the detection.
[0052] This embodiment also includes a fixing member 8, wherein the number of grooves 110 on the same side is at least two, and the at least two grooves 110 on the same side are spaced apart, and the pressure plate 7 abuts against the side of the at least two grooves 110 on the same side away from the installation port 100; a plurality of thread grooves 120 are opened on the fixing seat 1, and the thread groove 120 is located between the two grooves 110 on the same side, and one end of the fixing member 8 passes through the pressure plate 7 and extends into the thread groove 120, and is threadedly connected to the thread groove 120.
[0053] It should be noted that:
[0054] There are at least two grooves 110 on the same side, and they are spaced apart from each other. This design is to ensure that the detection member 2 can be evenly stressed during movement, thereby improving the stability of movement.
[0055] In this embodiment, the cross-sectional shapes of the fixing seat 1, the detection member 2 and the detection portion 21 are all arranged in an arc shape, and are all arranged concentrically with the pipeline.
[0056] It should be noted that:
[0057] The cross-sections of the fixing base 1, the detection member 2 and the detection part 21 are all arc-shaped, which enables them to better fit the arc-shaped wall surface of the pipeline. The arc-shaped cross-section has a larger contact area with the pipeline wall and a closer contact, thereby improving the accuracy and stability of the detection.
[0058] At least two detection parts 21 in this embodiment are symmetrically arranged along the height direction of the fixing seat 1; when the outer wall of the pipeline is detected, the connecting member 5 abuts against the inner bottom wall of the groove 110, and the two sides of the elastic member 6 abut against the connecting member 5 and the pressure plate 7 respectively, and the detection part 21 away from the pressure plate 7 abuts against the outer wall of the pipeline; when the inner wall of the pipeline is detected, the connecting member 5 abuts against the pressure plate 7, and the two sides of the elastic member 6 abut against the inner bottom wall of the groove 110 and the connecting member 5 respectively, and the detection part 21 close to the pressure plate 7 abuts against the outer wall of the pipeline.
[0059] It should be noted that:
[0060] At least two detection parts 21 are symmetrically arranged along the height direction of the fixing seat 1. The symmetrical layout ensures that the detection member 2 can effectively contact and detect the inner and outer walls of the pipeline. When the outer wall of the pipeline is detected, the two sides of the elastic member 6 are respectively abutted against the connecting member 5 and the pressure plate 7, so that the elastic member 6 can provide sufficient elastic force to enable the detection member 2 to move toward the vertical direction of the pipeline, so that the elastic member 6 is in a stressed state, and at this time, the elastic member 6 can make the detection part 21 on the detection member 2 in a stressed state closely contact with the outer wall of the pipeline, thereby completing the outer wall of the pipeline. Detection; when detecting the inner wall of the pipeline, the pressure plate 7 is removed from the fixing seat 1, and then the elastic member 6 and the detection member 2 are taken out from the guide member 4 in turn, and then the elastic member 6 is first sleeved outside the guide member 4, and then the connecting member 5 of the detection member 2 is sleeved outside the guide member 4 to abut against the elastic member 6, and finally the pressure plate 7 is fixed to the fixing seat 1. At this time, the detection member 2 is in the highest position of the groove 110, and the elastic member 6 can stably provide reverse elastic force, so that the detection part 21 on the detection member 2 contacts with the inner wall of the pipeline, thereby effectively ensuring the stability of the detection.
[0061] The present embodiment also includes at least two quick-plug connectors 9 and connecting wires 10, wherein at least two quick-plug connectors 9 are arranged on one side of the detection member 2, and at least two quick-plug connectors 9 are electrically connected to the corresponding detection parts 21 respectively; an avoidance opening 130 is opened on one side of the fixing seat 1, and the avoidance opening 130 is connected to the installation opening 100; at least two connecting wires 10 are respectively plugged into the corresponding quick-plug connectors 9, and the connecting wire 10 passes through the avoidance opening 130 on the side away from the quick-plug connector 9.
[0062] In this embodiment, a plurality of mounting grooves 140 are provided on both sides of the fixing seat 1 along its height direction, the number of magnetic suction components 3 is the same as the number of mounting grooves 140, and each magnetic suction component 3 is respectively arranged in a corresponding mounting groove 140 for adsorbing on the outer wall or inner wall of the magnetic pipe.
[0063] It should be noted that:
[0064] The number of magnetic components 3 is the same as the number of mounting slots 140, ensuring that each mounting slot 140 has a magnetic component to provide adsorption force, so that the probe can generate strong adsorption force with the pipe wall at multiple positions, thereby being more stably fixed on the pipe. When the detection component 2 is used to detect the outer wall of the pipe, the lower magnetic component 3 uses its magnetic force to adsorb the fixing base 1 to the outer wall of the pipe. When the detection component 2 is used to detect the outer wall of the pipe, the upper magnetic component 3 uses its magnetic force to adsorb the fixing base 1 to the inner wall of the pipe.
[0065] In this embodiment, the number of the magnetic attraction members 3 on the same side is at least two, and the two opposing magnetic attraction members 3 are symmetrically arranged in a vertical plane with respect to the length center point of the fixing base 1 .
[0066] It should be noted that:
[0067] The magnetic attraction members 3 symmetrically arranged on the same side can not only ensure the stability of the installation, but also ensure the centering coupling of the detection member 2.
[0068] Specifically, the magnetic attraction member 3 in this embodiment is an electromagnet.
[0069] This embodiment also includes a first roller assembly 11 and a second roller assembly 12, wherein the first roller assembly 11 and the second roller assembly 12 are both rotatably connected in the fixed seat 1, and the first roller assembly 11 and the second roller assembly 12 are distributed in high and low positions; when the inner wall of the pipeline is detected, the outer side of the first roller assembly 11 abuts against the inner wall of the pipeline; when the outer wall of the pipeline is detected, the outer side of the second roller assembly 12 abuts against the outer wall of the pipeline.
[0070] It should be noted that:
[0071] The first roller assembly 11 and the second roller assembly 12 are provided to reduce the friction resistance of the device when it moves on the pipe wall, making the entire detection process more stable and smooth.
[0072] Working principle:
[0073] When inspecting the outer wall of the pipeline, the connecting member 5 of the inspection member 2 is at the lowest position of the groove 110. When the inspection member 2 abuts against the outer wall of the pipeline, the elastic member 6 can provide sufficient elastic force to enable the inspection member 2 to move toward the vertical direction of the pipeline, so that the elastic member 6 is in a stressed state. At this time, the elastic member 6 in the stressed state can make the inspection part 21 on the inspection member 2 closely contact with the outer wall of the pipeline, thereby completing the inspection of the outer wall of the pipeline;
[0074] When inspecting the inner wall of the pipeline, the pressure plate 7 is removed from the fixing seat 1, and then the elastic member 6 and the detection member 2 are taken out of the guide member 4 in turn, and then the elastic member 6 is first sleeved on the outside of the guide member 4, and then the connecting member 5 of the detection member 2 is sleeved on the outside of the guide member 4 to abut against the elastic member 6, and finally the pressure plate 7 is fixed to the fixing seat 1. At this time, the detection member 2 is in the highest position of the groove 110, and the elastic member 6 can stably provide reverse elastic force to make the detection part 21 on the detection member 2 contact with the inner wall of the pipeline.
[0075] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A magnetic pipeline internal and external detection probe, characterized in that: It comprises a fixing seat (1), a detection member (2) and a magnetic attraction member (3), wherein: The fixing seat (1) is provided with a mounting opening (100); The detection member (2) is elastically arranged in the installation opening (100), and the detection member (2) can move linearly along the height direction of the fixing seat (1), and the detection member (2) has at least two detection parts (21); The magnetic attraction member (3) is arranged on the fixing seat (1) and is used to adsorb the fixing seat (1) on the magnetic pipe wall; the detection member (2) is elastically displaced in the installation opening (100) so that the corresponding detection part (21) abuts against the pipe wall.
2. The magnetic pipeline internal and external detection probe according to claim 1, characterized in that: It also includes a plurality of guide members (4), connecting members (5), elastic members (6) and a pressing plate (7), wherein: The fixing seat (1) is provided with a plurality of grooves (110), the plurality of grooves (110) are arranged on both sides of the installation opening (100), and are all connected to the installation opening (100); A plurality of guide members (4) are respectively arranged in the corresponding grooves (110) and are arranged vertically with respect to the fixing seat (1); A plurality of connecting members (5) are respectively sleeved on the outer sides of the corresponding guide members (4), and the detection member (2) is fixed between the plurality of connecting members (5) and is located in the installation opening (100); The elastic member (6) is sleeved on the outer side of the guide member (4) and is used to cause the detection member (2) to undergo elastic displacement in the installation opening (100); A plurality of pressing plates (7) are detachably connected to one side of each groove (110) and are used to restrict the elastic member (6) within the groove (110).
3. The magnetic pipeline internal and external detection probe according to claim 2, characterized in that: It also includes a fixing member (8), wherein the number of the grooves (110) on the same side is at least two, and the at least two grooves (110) on the same side are spaced apart, and the pressing plate (7) abuts against the side of the at least two grooves (110) on the same side away from the installation opening (100); a plurality of thread grooves (120) are provided on the fixing seat (1), and the thread groove (120) is located between the two grooves (110) on the same side; one end of the fixing member (8) passes through the pressing plate (7) and extends into the thread groove (120), and is threadedly connected to the thread groove (120).
4. The magnetic pipeline internal and external detection probe according to claim 3, characterized in that: The cross-sectional shapes of the fixing seat (1), the detection member (2) and the detection portion (21) are all arranged in an arc shape, and are all arranged concentrically with the pipeline.
5. The magnetic pipeline internal and external detection probe according to claim 4, characterized in that: The at least two detection parts (21) are symmetrically arranged along the height direction of the fixing base (1); When the outer wall of the pipeline is detected, the connecting member (5) abuts against the inner bottom wall of the groove (110), and the two sides of the elastic member (6) abut against the connecting member (5) and the pressure plate (7) respectively, and the detection portion (21) on the side away from the pressure plate (7) abuts against the outer wall of the pipeline; When the inner wall of the pipeline is detected, the connecting piece (5) abuts against the pressure plate (7), the two sides of the elastic piece (6) abut against the inner bottom wall of the groove (110) and the connecting piece (5) respectively, and the detection part (21) close to the side of the pressure plate (7) abuts against the outer wall of the pipeline.
6. The magnetic pipeline internal and external detection probe according to claim 1, characterized in that: It also includes at least two quick-connect connectors (9) and a connecting line (10), wherein: At least two quick-insertion connectors (9) are arranged on one side of the detection member (2), and the at least two quick-insertion connectors (9) are electrically connected to corresponding detection parts (21) respectively; A relief opening (130) is provided on one side of the fixing seat (1), and the relief opening (130) is communicated with the installation opening (100); At least two connecting wires (10) are respectively plugged into corresponding quick-connect connectors (9), and a side of the connecting wire (10) away from the quick-connect connector (9) passes through the avoidance opening (130).
7. The magnetic pipeline internal and external detection probe according to claim 1, characterized in that: The fixing seat (1) is provided with a plurality of mounting grooves (140) on both sides along its height direction, the number of the magnetic suction parts (3) is the same as the number of the mounting grooves (140), and each magnetic suction part (3) is respectively arranged in a corresponding mounting groove (140) for being adsorbed on the outer wall or the inner wall of the magnetic pipe.
8. The magnetic pipeline internal and external detection probe according to claim 7, characterized in that: The number of the magnetic attraction members (3) on the same side is at least two, and the two opposing magnetic attraction members (3) are symmetrically arranged in a vertical plane with respect to the length center point of the fixing seat (1).
9. The magnetic pipeline internal and external detection probe according to claim 8, characterized in that: The magnetic attraction member (3) is an electromagnet.
10. The magnetic pipeline internal and external detection probe according to claim 1, characterized in that: It also includes a first roller assembly (11) and a second roller assembly (12), wherein: The first roller assembly (11) and the second roller assembly (12) are both rotatably connected in the fixed seat (1), and the first roller assembly (11) and the second roller assembly (12) are arranged at different heights; When the inner wall of the pipeline is inspected, the outer side of the first roller assembly (11) abuts against the inner wall of the pipeline; when the outer wall of the pipeline is inspected, the outer side of the second roller assembly (12) abuts against the outer wall of the pipeline.
Citation Information
Patent Citations
Pipeline defect detection probe
CN212228821U