Paint spraying clamping jig
By designing a spray paint clamping fixture using support components and clamping parts, the problems of high production costs and low efficiency caused by large blocking areas of the paint clamping fixture in the prior art are solved, and disposable spraying of the front and back sides of the product is achieved , reduces production costs and improves efficiency.
Patent Information
- Application Number
- CN202421217600.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-30
AI Technical Summary
When spraying the front and back of the product, existing spray paint clamping fixtures can easily block the areas that need to be sprayed, resulting in the need for additional spraying, which increases production costs and reduces production efficiency.
Design a paint-painted clamping fixture, using support components and clamping parts. The clamping parts are connected to the product and contacted at both sides to ensure the minimum shielding area. The product only needs to clamp once to complete the front and back spraying of the front and back.
By reducing the shielding area, production costs are reduced, production efficiency is improved, and the demand for single-use spray paint on the front and back sides of the product is achieved.
Smart Images

Figure CN222490621U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spraying fixtures, in particular to a spraying fixture. Background Art
[0002] In today's information society, the market demand for consumer electronics products is huge, and the requirements for the quality of plastic products are constantly increasing. Since the mold structure of plastic products is formed by injection molding of a male mold and a female mold, the structural print on the male mold side and the texture of the mold itself produced by this production method are difficult to meet the current market requirements for product appearance. Therefore, it is necessary to paint both sides of plastic products to improve the texture of the product and increase product reliability, corrosion resistance and other characteristics, so as to meet the market's necessary requirements for high quality products.
[0003] At present, the method of spraying paint on the front and back of products is mostly to clamp the product twice for two sprayings, one on the front and one on the back. In the process of clamping the product, the clamping fixture will block the part of the product that needs to be sprayed. After spraying the front and back of the product, the blocked area needs to be sprayed again. This requires more manpower and material resources, increases production costs, and has low production efficiency. Utility Model Content
[0004] The utility model aims to provide a spray paint fixture to solve the problems of high production cost and low production efficiency.
[0005] The utility model provides a spray painting clamping fixture, including a supporting component, wherein the supporting component includes a clamping piece, and the clamping piece is engaged with a product to fix the product. In a first direction, two opposite sides of the clamping piece are respectively in point contact with the product to limit the movement of the product along the first direction, and / or, in a second direction, two opposite sides of the clamping piece are respectively in point contact with the product to limit the movement of the product along the second direction.
[0006] In one embodiment of the utility model, in the first direction, the opposite sides of the clamping member respectively contact the product point to limit the movement of the product along the first direction, and in the second direction, the opposite sides of the clamping member contact the product point to limit the movement of the product along the second direction, wherein the first direction and the second direction are perpendicular to each other.
[0007] In one embodiment of the utility model, the clamping part has a first curved surface and a second curved surface, the first curved surface and the second curved surface are relatively arranged along the first direction, the first curved surface and the second curved surface are respectively abutted against the product, and the first curved surface and the second curved surface are both in point contact with the product.
[0008] In one embodiment of the utility model, the support assembly also includes a support plate, the clamping part includes a clamping portion and a fixing portion connected in sequence, the clamping portion is clamped and connected to the product, the first arc surface and the second arc surface are located in the clamping portion, and the fixing portion is fixedly connected to the support plate by a fastener.
[0009] In an embodiment of the utility model, the length direction of the clamping portion is perpendicular to the length direction of the fixing portion, and the clamping portion and the fixing portion are connected by a rounded transition.
[0010] In an embodiment of the utility model, the clamping portion has a limiting groove, and the limiting groove is matched with the product to limit the movement of the product along a third direction, and the third direction is perpendicular to the first direction and the second direction.
[0011] In an embodiment of the present invention, the clamping piece is formed by bending a steel wire, and two ends of the steel wire are connected to enclose and form the clamping piece.
[0012] In an embodiment of the present invention, the diameter of the steel wire is 0.8 mm to 1.0 mm.
[0013] In an embodiment of the utility model, the clamping member and the product are in interference fit, and the interference amount is 0 to 0.2 mm.
[0014] In one embodiment of the utility model, the support plate includes a support portion and a connection portion, there are multiple support portions, the multiple support portions are distributed around the circumference of the connection portion and are all fixedly connected to the connection portion, and each support portion is fixedly connected to one of the clamps.
[0015] In the paint spraying clamping fixture of the present invention, the product is clamped and fixed by the clamping piece, the clamping piece and the product are snap-connected and there is point contact between the two. The clamping piece has a minimum shielding area during the process of clamping and fixing the product. The product only needs to be clamped once, and the requirements of painting the front / back sides of the product can be completed at one time, thereby reducing production costs and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic structural diagram of a paint spraying fixture with a product installed in one embodiment of the utility model.
[0017] Figure 2 The figure is a schematic structural diagram of a paint spraying fixture according to an embodiment of the present utility model.
[0018] Figure 3 for Figure 1 A bottom view of the spray painting fixture is shown.
[0019] Figure 4 for Figure 2 Sectional view of AA.
[0020] Figure 5 for Figure 2 Cross-sectional view of BB.
[0021] Figure 6 for Figure 4 Enlarged schematic diagram of point C in the middle.
[0022] Figure 7 for Figure 2 The schematic diagram of the structure of the clamping parts of the spray painting clamping fixture is shown.
[0023] Figure 8 for Figure 2 The structural schematic diagram of the support plate of the spray painting fixture is shown.
[0024] Fig. 9 for Figure 2 A schematic structural diagram of a sleeve of a spray paint fixture from a first perspective.
[0025] Fig.10 for Figure 2 A second perspective structural schematic diagram of the sleeve of the spray painting clamping fixture is shown. DETAILED DESCRIPTION
[0026] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0027] The utility model provides a spray paint fixture, such as Figure 1-2 As shown, a paint spraying fixture of an embodiment includes a supporting assembly 10, and the supporting assembly 10 includes a clamping member 11. The clamping member 11 is engaged with a product 30 to fix the product 30. In a first direction, two opposite sides of the clamping member 11 are respectively in point contact with the product 30 to limit the movement of the product 30 along the first direction, and / or, in a second direction, two opposite sides of the clamping member 11 are respectively in point contact with the product 30 to limit the movement of the product 30 along the second direction.
[0028] In the paint spraying clamping fixture of the present invention, the product 30 is clamped and fixed by the clamping part 11, and the clamping part 11 is engaged and connected with the product 30 and there is point contact between the two. The clamping part 11 has a minimum shielding area during the process of clamping and fixing the product. The product 30 only needs to be clamped once, and the requirements of spraying paint on the front and back of the product 30 can be completed at one time, thereby reducing production costs and improving production efficiency.
[0029] In this embodiment, during the process of the clamping member 11 being engaged with the product 30, the clamping member 11 on both sides of the first direction and on both sides of the second direction are in point contact with the product 30, so as to clamp and fix the product 30 and prevent the product 30 from falling during the spraying process. Figure 3-4 As shown, in the first direction, the two opposite sides of the clamping member 11 are in point contact with the product 30 to restrict the product 30 from moving along the first direction; Figure 5-6 In the second direction, the opposite sides of the clamp 11 make point contact with the product 30 to limit the movement of the product 30 along the second direction, preventing the product 30 from falling during the spraying process. The first direction is perpendicular to the second direction. In the process of the clamp 11 being engaged and connected with the product 30, the clamp 11 makes point contact with the product 30 in two mutually perpendicular directions, which can achieve the minimum contact area between the clamp 11 and the product 30 while fixing the product 30. The minimum contact area between the two minimizes the area of the product 30 that is blocked during the spraying process, so that the product 30 only needs to be clamped once to complete the front / back spraying, which can meet the demand for one-time spraying of the front / back, thereby reducing production costs.
[0030] It can be understood that the clamping member 11 can also achieve clamping and fixing of the product 30 by point contacting the product 30 on two opposite sides in the first direction; or, the clamping member 11 can also achieve clamping and fixing of the product 30 by point contacting the product 30 on two opposite sides in the second direction.
[0031] For ease of description and understanding, please refer to Figure 1 In the three-dimensional coordinate system, the first direction is defined as the X-axis direction, that is, the left-right direction, where the positive direction of the X-axis is the right and the negative direction of the X-axis is the left; the second direction is the Y-axis direction, that is, the front-back direction, where the positive direction of the Y-axis is the front and the negative direction of the Y-axis is the back; the third direction is defined as the Z-axis direction, where the positive direction of the Z-axis is the top and the negative direction of the Z-axis is the bottom.
[0032] In this embodiment, Figure 7As shown, the clamping member 11 has a first curved surface 111 and a second curved surface 112, the first curved surface 111 and the second curved surface 112 are arranged opposite to each other along a first direction, the first curved surface 111 and the second curved surface 112 are respectively in contact with the product 30, and the first curved surface 111 and the second curved surface 112 are both in point contact with the product 30. Specifically, the first curved surface 111 and the second curved surface 112 can be regarded as a spherical surface as a whole. When the two are in contact with the product 30 respectively, the surface of the product 30 in contact with the first curved surface 111 and the second curved surface 112 is a plane. During the clamping process, the product 30 is regarded as being inserted into the clamping member 11 from top to bottom and being connected with the clamping member 11 by snapping. At this time, the first curved surface 111 and the second curved surface 112 are respectively in point contact with two planes arranged opposite to the product 30, so as to limit the movement of the product 30 in the left and right directions.
[0033] Specifically, the clamp 11 is formed by bending a steel wire, and the two ends of the steel wire are connected to enclose the clamp 11. The steel wire is bent and tempered, so that the steel wire has excellent resilience while having high strength. The steel wire is made of stainless steel with high tensile strength.
[0034] In this embodiment, the diameter of the steel wire is 0.8 mm to 1.0 mm. Preferably, the diameter of the steel wire is 0.9 mm. Those skilled in the art can set the diameter of the steel wire to 0.8 mm, 0.82 mm, 0.84 mm, 0.88 mm, 0.91 mm, 0.94 mm, 0.95 mm, 0.98 mm, 1.0 mm, etc. according to actual conditions, and this is not a sole limitation.
[0035] In this embodiment, the support assembly 10 also includes a support plate 12, and the clamping part 11 includes a clamping portion and a fixing portion connected in sequence, the clamping portion is clamped and connected to the product 30, the first arc surface 111 and the second arc surface 112 are located in the clamping portion, and the fixing portion is fixedly connected to the support plate 12 by a fastener 40.
[0036] Specifically, the length direction of the clamping portion is perpendicular to the length direction of the fixing portion, and the clamping portion and the fixing portion are connected by a rounded transition. Figure 7 As shown, the clamping portion and the fixing portion are designed at a 90-degree angle to facilitate supporting the product 30 and limiting the position of the product 30 in the Y-axis direction (front-back direction). The fixing portion is annular as a whole, has a through hole 114, and is fixedly connected to the support plate 12 by a matching fastener 40.
[0037] Specifically, the fastener 40 may be a bolt. When the fastener 40 is used to fix the clamp 11 and the support plate 12, an anti-skid pad is provided to cooperate with the fastener 40.
[0038] In this embodiment, the clamping part has a limiting groove 113, and the limiting groove 113 is connected with the product 30 to limit the movement of the product 30 in the up and down direction. It should be noted that the product 30 has a limiting part that is connected with the limiting groove 113 of the clamping part, and the limiting part of the product 30 is placed in the limiting groove 113, so that the product 30 is inserted downward into the clamping member 11 and plugged with the clamping member 11, and is further inserted downward until the limiting part of the product abuts against the bottom of the limiting groove 113 to limit the further movement of the product 30, and at this time, the product 30 is clamped in place.
[0039] In this embodiment, the clamping member 11 and the product 30 are in interference fit, and the interference amount is 0-0.2 mm, that is, the minimum interference amount is 0 and the maximum interference amount is 0.2 mm. Preferably, the interference amount is 0.1 mm.
[0040] In this embodiment, Figure 8-10 As shown, the spray painting fixture also includes a sleeve 20, and the support plate 12 includes a support portion 121 and a connecting portion 122. There are multiple support portions 121, and the multiple support portions 121 are distributed around the circumference of the connecting portion 122 and are all fixedly connected to the connecting portion 122. Each support portion 121 is fixedly connected to a clamp 11, and the connecting portion 122 and the sleeve 20 are fixedly connected by a fastener 40. The sleeve 20 can be a rectangular parallelepiped, and the bottom is designed to have a tapered angle. The main function is to prevent the fixture from falling during the spraying process, and it is used in conjunction with a note on the Spindle automatic spraying line (not shown).
[0041] The paint spraying fixture of the utility model utilizes high-strength fine steel wire to support the product in the following manner so as not to block the paint spraying area, so that the front and back sides of the product can be sprayed at one time.
[0042] 1. To achieve this, the steel wire with a diameter of 0.9 mm is bent into shape and tempered, so that the steel wire has excellent resilience while having high strength;
[0043] 2. Then, the support plate 12 and the sleeve 20 are manufactured by a die stamping process;
[0044] 3. Then, use the fastener 40 to fix and assemble the clamp 11, the support plate 12 and the sleeve 20;
[0045] 4. Finally, install the product to be sprayed on the fixture 11, and use the Spindle automatic spray line up and down guns for spraying. Finally, take out the product to complete the painting.
[0046] In this document, unless otherwise specified or limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0047] In this document, the directions or positional relationships indicated by terms such as "up", "down", "front", "back", "left", "right", "top", "bottom", "inside", "outside", "vertical", and "horizontal" are based on the directions or positional relationships shown in the accompanying drawings and are only for the clarity of the technical solution and the convenience of description. Therefore, they should not be understood as limitations on the present invention.
[0048] In this document, the terms "comprises," "comprising," or any other variations thereof, are intended to cover a non-exclusive inclusion of elements other than those listed and may also include additional elements not expressly listed.
[0049] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. A spray painting fixture, characterized in that: The invention comprises a supporting assembly (10), wherein the supporting assembly (10) comprises a clamping member (11), wherein the clamping member (11) is snap-connected with a product to fix the product, wherein in a first direction, two opposite sides of the clamping member (11) respectively contact with the product point to restrict the movement of the product along the first direction, and / or, in a second direction, two opposite sides of the clamping member (11) respectively contact with the product point to restrict the movement of the product along the second direction.
2. The spray painting fixture according to claim 1, characterized in that: In the first direction, the opposite sides of the clamping member (11) respectively contact the product point to limit the movement of the product along the first direction, and in the second direction, the opposite sides of the clamping member (11) contact the product point to limit the movement of the product along the second direction, wherein the first direction and the second direction are perpendicular to each other.
3. The spray painting fixture according to claim 2, characterized in that: The clamping member (11) has a first arcuate surface (111) and a second arcuate surface (112), the first arcuate surface (111) and the second arcuate surface (112) are arranged relatively to each other along the first direction, the first arcuate surface (111) and the second arcuate surface (112) are respectively in contact with the product, and the first arcuate surface (111) and the second arcuate surface (112) are both in point contact with the product.
4. The spray painting fixture according to claim 3, characterized in that: The support assembly (10) also includes a support plate (12), and the clamping member (11) includes a clamping portion and a fixing portion connected in sequence, the clamping portion is clamped and connected to the product, the first arc surface (111) and the second arc surface (112) are located in the clamping portion, and the fixing portion is fixedly connected to the support plate (12) by a fastener.
5. The spray paint fixture according to claim 4, characterized in that: The length direction of the clamping portion is perpendicular to the length direction of the fixing portion, and the clamping portion and the fixing portion are connected via a rounded transition.
6. The spray paint fixture according to claim 4, characterized in that: The clamping portion has a limiting groove (113), and the limiting groove (113) is matched with the product to limit the movement of the product along a third direction, and the third direction is perpendicular to the first direction and the second direction.
7. The spray painting fixture according to claim 1, characterized in that: The clamping piece (11) is formed by bending a steel wire, and two ends of the steel wire are connected to enclose the clamping piece (11).
8. The spray paint fixture according to claim 7, characterized in that: The diameter of the steel wire is 0.8 mm to 1.0 mm.
9. The spray painting fixture according to claim 1, characterized in that: The clamping piece (11) and the product are in interference fit, with the interference amount being 0 to 0.2 mm.
10. The spray paint fixture according to claim 4, characterized in that: The support plate (12) comprises a support portion (121) and a connecting portion (122); there are a plurality of support portions (121); the plurality of support portions (121) are distributed around the circumference of the connecting portion (122) and are all fixedly connected to the connecting portion (122); and each support portion (121) is fixedly connected to one of the clamping members (11).
Citation Information
Cited By
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