Forging device for belt pulley

By designing a forging device for pulleys, the automatic flip and conveying of products is achieved using hydraulic cylinders and flip motors, the problems of workers being scalded and process complex during the forging process are solved, and processing efficiency is improved and raw material usage is reduced.

CN222492020UActive Publication Date: 2025-02-18XINCHANG COUNTY XINSANHUAN BEARING CO LTD
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Patent Information

Application Number
CN202420289442.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-07
Publication Date
2025-02-18
Estimated Expiration
2034-02-07

AI Technical Summary

Technical Problem

During the forging process, the pulley product still has a high temperature after forming, and workers are prone to scalding when taking out the product. The forging process has a greater process complexity and vehicle processing volume compared to casting.

Method used

A forging device for pulleys is designed, using hydraulic cylinders and flip motors to achieve the flip of the mold seat and the automatic conveying of the product. Through the cooperation of the hydraulic cylinders and limit pins, the product does not fall off during the flip process and is carried out through the conveyor belt. Follow-up processing.

Benefits of technology

Automatic flip and conveying of products after forging is realized, avoiding the risk of workers being scalded when taking out the products, reducing the subsequent vehicle processing volume, improving processing efficiency, and reducing the amount of raw materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a belt pulley forging device which is characterized by comprising a machine frame, a supporting table is arranged in the middle of the machine frame, a notch is formed in the middle of the supporting table, a supporting block is arranged in the notch, rotating shafts are connected to the left end and the right end of the supporting block, and rotating seats are arranged at the positions, located on the left side and the right side of the supporting block, in the machine frame. The rotating shafts are rotationally arranged in the rotating seats, a turnover motor is arranged in the rack, a motor shaft of the turnover motor is in driving connection with one rotating shaft, and limiting holes are formed in the left side and the right side of the supporting block correspondingly. According to the die-casting die, a die-cast product can be turned over and discharged, and the situation that the product falls off and scalds workers is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of die-casting equipment, in particular to a forging device for a pulley. Background Art

[0002] Pulleys are hub parts, which are generally relatively large in size. The manufacturing process is generally based on casting and forging. Generally, designs with larger sizes are cast. When forging, the raw materials generally need to be heated to raise their temperature before being put into the mold to apply pressure, which causes the product to have a higher temperature after being formed. Most workers use pliers to remove the product from the mold. During the clamping process, the product may fall off and burn the worker. Summary of the invention

[0003] The utility model aims to overcome the shortcomings of the prior art and provide a forging device for a pulley.

[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0005] A forging device for a pulley comprises a frame, a support platform is arranged in the middle position of the frame, a notch is opened in the middle position of the support platform, a support block is arranged in the notch, both ends of the support block are connected with rotating shafts, rotating seats are arranged in the frame at the positions on the left and right sides of the support block, the rotating shaft is rotatably arranged in the rotating seat, a flip motor is arranged in the frame, the motor shaft of the flip motor is drivingly connected to one of the rotating shafts, limiting holes are opened on both sides of the support block, a hydraulic cylinder 2 is arranged in the frame, a limiting pin is connected to the piston rod of the hydraulic cylinder 2, the limiting pin can be inserted into the limiting hole, a hydraulic cylinder 1 is arranged on the upper part of the frame, the lower end of the piston rod of the hydraulic cylinder 1 is connected to a pressing die, and a conveying mechanism is arranged below the support platform.

[0006] Preferably, the conveying mechanism includes a bracket arranged under the support platform, with rotating rollers rotatably arranged on both sides of the bracket, a conveyor belt arranged between the two rotating rollers, a driving motor arranged on the bracket, a driving pulley driven by the driving motor, a driven pulley arranged on one of the rotating rollers, and a transmission belt connected between the driven pulley and the driving pulley.

[0007] Preferably, a mounting block is provided on the upper portion of the mold base, a hydraulic cylinder three is provided on the outer side of the mounting block, and a stopper is connected to the piston rod of the hydraulic cylinder three.

[0008] Preferably, a support plate is provided inside the bracket, a buffer plate is provided above the support plate, the buffer plate is located below the rotating roller, and a plurality of springs are connected between the buffer plate and the support plate.

[0009] Preferably, baffles are installed on the front and rear sides of the bracket through fixed arms, the baffles are located above the conveyor belt, and the distance between the left ends of the two baffles is greater than the distance between the right ends.

[0010] Compared with the prior art, the beneficial effects of the utility model are: the blank of the pulley is pre-formed by forging, and compared with casting, the amount of later turning is reduced, the amount of raw materials is reduced, and the processing efficiency is improved; the forged product can fall off freely after being turned over, preventing the staff from being scalded in the process of taking out the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a structural schematic diagram of the utility model;

[0012] Figure 2 It is a cross-sectional view of the support platform in the utility model;

[0013] Figure 3 It is a top view of the conveying mechanism in the utility model.

[0014] Figure numerals: 1, frame; 2, support platform; 3, hydraulic cylinder one; 4, die; 5, support block; 6, die base; 7, notch; 8, limit hole; 9, hydraulic cylinder two; 10, limit pin; 11, mounting block; 12, hydraulic cylinder three; 13, block; 14, flip motor; 15, rotating shaft; 16, rotating seat; 17, bracket; 18, rotating roller; 19, conveyor belt; 20, driven pulley; 21, driving pulley; 22, drive motor; 23, transmission belt; 24, support plate; 25, buffer plate; 26, spring; 27, fixed arm; 28, baffle. DETAILED DESCRIPTION

[0015] The following is combined with Figure 1-3 The embodiments of the present utility model are described in detail.

[0016] A forging device for a pulley comprises a frame 1, a support platform 2 is arranged in the middle position of the frame 1, a notch 7 is provided in the middle position of the support platform 2, a support block 5 is arranged in the notch 7, both ends of the support block 5 are connected with a rotating shaft 15, a rotating seat 16 is provided at the positions on the left and right sides of the support block 5 in the frame 1, the rotating shaft 15 is rotatably arranged in the rotating seat 16, a flip motor 14 is arranged in the frame 1, the motor shaft of the flip motor 14 is drivingly connected to one of the rotating shafts 15, limiting holes 8 are provided on the left and right sides of the support block 5, a hydraulic cylinder 2 9 is arranged in the frame 1, a limiting pin 10 is connected to the piston rod of the hydraulic cylinder 2 9, and the limiting pin 10 can be inserted into the limiting hole 8, a hydraulic cylinder 1 3 is arranged on the upper part of the frame 1, the lower end of the piston rod of the hydraulic cylinder 1 3 is connected with a die 4, and a conveying mechanism is arranged below the support platform 2.

[0017] The flip motor 14 drives the support block 5 to rotate and flip the die base 6 upward. The hydraulic cylinder 2 9 controls the extension of its piston rod to drive the limit pin 10 to insert into the limit hole 8, thereby completing the fixation of the position of the support block 5. The raw material is placed in the die base 6, and the hydraulic cylinder 1 3 controls the extension of its piston rod to drive the die 4 to descend into the die base 6, so that the raw material is die-cast in the die base 6.

[0018] After die casting is completed, the hydraulic cylinder 1 3 controls its piston rod to extend and retract, so that the limit pin 10 is disengaged from the limit hole 8, and the limit on the support block 5 is released. The flip motor 14 drives the support block 5 to rotate, flipping the die base 6 to the bottom, and the product in the die base 6 falls on the conveying mechanism below.

[0019] The conveying mechanism includes a bracket 17 arranged below the support platform 2, and rotating rollers 18 are rotatably arranged on both sides of the bracket 17, and a conveyor belt 19 is arranged between the two rotating rollers 18, and the conveyor belt 19 is made of metal. A driving motor 22 is arranged on the bracket 17, and the driving motor 22 drives and connects to a driving pulley 21, and a coaxial driven pulley 20 is arranged on one of the rotating rollers 18, and a transmission belt 23 is connected between the driven pulley 20 and the driving pulley 21. The driving pulley 21 is driven by the driving motor 22 to rotate, and the driving pulley 21 then drives the driven pulley 20 to rotate through the transmission belt 23, and the driven pulley 20 drives the coaxial rotating roller 18 to rotate, thereby driving the conveyor belt 19 to rotate. The conveyor belt 19 transports the products falling on it.

[0020] In order to prevent the product from falling out during the flipping of the die base 6, a mounting block 11 is provided on the upper part of the die base 6, and a hydraulic cylinder 3 12 is provided on the outer side of the mounting block 11, and a stopper 13 is connected to the piston rod of the hydraulic cylinder 3 12. Before the support block 5 starts to rotate, the hydraulic cylinder 3 12 controls its piston rod to extend, driving the stopper 13 to move inward, so that the stopper 13 reaches the top of the product in the die base 6. When the die base 6 flips, the stopper 13 blocks the product to prevent the product from falling out of the die base 6. After the die base 6 is driven by the support block 5 to reach the bottom, the hydraulic cylinder 3 12 controls its piston rod to contract again, driving the stopper 13 to move outward, and no longer blocks the product. At this time, the product can fall out of the die base 6.

[0021] A support plate 24 is provided inside the bracket 17, a buffer plate 25 is provided above the support plate 24, the buffer plate 25 is located below the rotating roller 18, the buffer plate 25 is provided below the support block 5, and a plurality of springs 26 are connected between the buffer plate 25 and the support plate 24. The buffer plate 25 supports the conveyor belt 19 above it to prevent the product from falling and damaging the conveyor belt 19. At the same time, the spring 26 plays a buffering role, further reducing the damage of the product to the conveyor belt 19.

[0022] Baffles 28 are installed on the front and rear sides of the bracket 17 through fixed arms 27. The baffles 28 are located above the conveyor belt 19. The distance between the left ends of the two baffles 28 is greater than the distance between the right ends, and the distance between the right ends of the two baffles 28 is slightly greater than the diameter of the product. The baffles 28 guide and limit the conveying of the products on the conveyor belt 19, and can prevent the products from falling off the conveyor belt 19. Due to the change in the distance between the two baffles 28, the products can be automatically arranged as the conveyor belt 19 moves, making the conveying of the products more orderly.

[0023] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A forging device for a pulley, characterized in that: The invention comprises a frame (1), a support platform (2) is arranged in the middle of the frame (1), a notch (7) is provided in the middle of the support platform (2), a support block (5) is arranged in the notch (7), both left and right ends of the support block (5) are connected to a rotating shaft (15), a rotating seat (16) is arranged in the frame (1) at the positions on the left and right sides of the support block (5), the rotating shaft (15) is rotatably arranged in the rotating seat (16), and a flip motor (14) is arranged in the frame (1), and the flip motor The motor shaft of the support block (14) is drivingly connected to one of the rotating shafts (15); limit holes (8) are provided on both sides of the support block (5); a hydraulic cylinder 2 (9) is arranged in the frame (1); a limit pin (10) is connected to the piston rod of the hydraulic cylinder 2 (9); the limit pin (10) can be inserted into the limit hole (8); a hydraulic cylinder 1 (3) is arranged on the upper part of the frame (1); the lower end of the piston rod of the hydraulic cylinder 1 (3) is connected to a die (4); and a conveying mechanism is arranged below the support platform (2).

2. A pulley forging device according to claim 1, characterized in that: The conveying mechanism comprises a bracket (17) arranged below the support platform (2), rotating rollers (18) are rotatably arranged on both sides of the bracket (17), a conveying belt (19) is arranged between the two rotating rollers (18), a driving motor (22) is arranged on the bracket (17), the driving motor (22) is connected to a driving pulley (21), a driven pulley (20) is arranged on one of the rotating rollers (18), and a transmission belt (23) is connected between the driven pulley (20) and the driving pulley (21).

3. A pulley forging device according to claim 1, characterized in that: A die base (6) is arranged on the upper part of the support block (5), a mounting block (11) is arranged on the upper part of the die base (6), a hydraulic cylinder three (12) is arranged on the outer side of the mounting block (11), and a stopper (13) is connected to the piston rod of the hydraulic cylinder three (12).

4. A pulley forging device according to claim 2, characterized in that: A support plate (24) is arranged inside the bracket (17), a buffer plate (25) is arranged above the support plate (24), the buffer plate (25) is located below the rotating roller (18), and a plurality of springs (26) are connected between the buffer plate (25) and the support plate (24).

5. A pulley forging device according to claim 2, characterized in that: Baffles (28) are installed on the front and rear sides of the bracket (17) through fixed arms (27), and the baffles (28) are located above the conveyor belt (19). The distance between the left ends of the two baffles (28) is greater than the distance between the right ends.