Wear-resistant part replacing mechanism of resin sand regenerator
By designing the wear-resistant parts replacement mechanism of the resin sand regenerator, the combination of the body, replacement bracket, walking guide rail and walking wheel is used to realize the automatic pulling and replacement of wear-resistant parts, which solves the difficulty of replacement and labor intensity in the existing technology. High problems improve replacement efficiency and recycled sand quality.
Patent Information
- Application Number
- CN202421168133.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-27
AI Technical Summary
The wear-resistant parts replacement process of existing resin sand regeneration machines has high labor intensity and inconvenient operation, which has led to users not replacing wear-resistant parts for many years, affecting the quality of recycled sand and increasing production costs.
A resin sand regenerator wear-resistant parts replacement mechanism is designed, including the body, replacement bracket, walking guide rail and walking wheel. Through the synergy of these components, the wear-resistant parts can be automatically pulled out and replaced.
It greatly reduces the labor intensity and difficulty of replacing wear-resistant parts, simplifies the replacement process, saves manpower and replacement time, and improves the quality of recycled sand.
Smart Images

Figure CN222492035U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of part replacement mechanisms, and in particular relates to a wear-resistant part replacement mechanism for a resin sand regenerator. Background Art
[0002] Resin sand regenerators are generally used in supporting resin sand production lines, and can also be used as a single machine for crushing. The first-level regeneration of resin sand generally uses a multifunctional vibration crushing regenerator, which mainly crushes large pieces of sand and rubs them to remove the film. The second-level regeneration generally uses centrifugal regeneration, which is mainly mechanical rubbing. Through strong centrifugal action, the resin film on the surface of the sand is removed. The sand blocks are rubbed and rubbed against each other in the resin sand centrifugal regenerator, and then basically form sand particles and a small number of tiny sand blocks. The small sand blocks in the old sand after crushing are removed by screening. The old sand after screening basically exists in the form of sand particles and then enters the rotor regenerator. In the rotor regenerator, the sand passes through the rapidly rotating blades, so that the sand flow that has just entered the top of the regenerator is immediately thrown to the wear-resistant cylinder wall under the action of centrifugal force, so that the old sand rubs against each other in the regenerator, and the residual adhesive film on the surface of the sand particles is removed by impact. The old sand regenerated by the regenerator contains a large amount of dust and particles. The presence of these substances will seriously affect the performance of the resin. Therefore, it must be cleaned by air selection. The regenerated sand after air separation can be transported to the sand storage for storage, cooling and standby use.
[0003] The existing regeneration mechanism has a small internal space and heavy wear parts. The replacement of wear parts basically relies on manual handling and replacement, which has high labor intensity and is extremely inconvenient to operate. As a result, many users have not replaced the wear parts of the regeneration machine for many years, and thus cannot obtain high-quality regenerated sand. In the end, they have to purchase a large amount of new sand to meet the use requirements of castings, which greatly increases production costs. In addition, all equipment manufacturers in the industry do not provide a replacement mechanism to solve the problem of difficulty in replacing wear parts. Utility Model Content
[0004] The utility model aims to provide a wear-resistant part replacement mechanism for a resin sand regenerator, which greatly reduces the labor intensity and difficulty of replacing wear-resistant parts, and the replacement process is simple to operate, thereby saving manpower and replacement time.
[0005] To achieve the above-mentioned purpose, the utility model provides a wear-resistant part replacement mechanism of a resin sand regeneration machine, comprising a machine body, a part replacement bracket, a walking guide rail, and walking wheels matching the walking guide rail, wherein the walking guide rail is fixed on both sides of the interior of the machine body, the part replacement bracket is arranged inside the machine body, and the part replacement bracket is provided with walking wheels on both sides close to the walking guide rail, and the part replacement bracket is movably connected to the walking guide rail through the walking wheels; the part replacement bracket is arranged at the bottom of the wear-resistant part.
[0006] Preferably, the wear-resistant parts include a sand guide cone, a wear-resistant retaining ring, and a wear-resistant rotor disk; the wear-resistant rotor disk is arranged at the bottom of the wear-resistant retaining ring, and the sand guide cone is arranged inside the wear-resistant rotor disk through mounting bolts.
[0007] Preferably, a tray is provided on the replacement bracket, and fixing bolts and lifting bolts are respectively provided on all sides of the tray, and the tray is connected to the replacement bracket through the fixing bolts and the lifting bolts.
[0008] Preferably, a through hole matching the wear-resistant rotor disk is provided in the middle of the tray, and the wear-resistant rotor disk is arranged in the through hole of the tray.
[0009] Preferably, a plurality of lifting hooks are provided in the through hole, and the lifting hooks are connected to the top of the tray via lifting bolts; and the wear-resistant rotor disk is movably connected to the tray via the lifting hooks.
[0010] Beneficial effects of the utility model:
[0011] 1. The replacement mechanism in the utility model is a supplement to the existing equipment structure and an improvement to the existing equipment. The replacement mechanism is added on the basis of the original equipment. By moving the wear-resistant parts, it can replace manual handling, which greatly reduces the labor intensity of replacing the wear-resistant parts;
[0012] 2. In view of the small internal space of the equipment, the utility model adopts the method of pulling the wear-resistant parts out of the machine body, thereby reducing the difficulty of replacement.
[0013] The technical solution of the utility model is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a sectional view of the overall structure of an embodiment of a wear-resistant part replacement mechanism of a resin sand regenerator of the utility model;
[0015] Figure 2 This is a side sectional view of an embodiment of a wear-resistant part replacement mechanism of a resin sand regeneration machine of the utility model;
[0016] Figure 3 This is an embodiment of a wear-resistant parts replacement mechanism of a resin sand regeneration machine of the utility model Figure 2 Enlarged view of point A in the middle;
[0017] Figure 4 The utility model is a schematic diagram of the process of replacing wear-resistant parts of a resin sand regeneration machine wear-resistant part replacement mechanism embodiment.
[0018] Reference numerals
[0019] 1. Machine body; 2. Replacement bracket; 3. Traveling guide rail; 4. Traveling wheel; 5. Sand guide cone; 6. Wear-resistant retaining ring; 7. Wear-resistant rotor disk; 8. Mounting bolts; 9. Tray; 10. Fixing bolts; 11. Lifting bolts; 12. Lifting hook; 13. Lifting bolts. DETAILED DESCRIPTION
[0020] The technical solution of the utility model is further described below through the accompanying drawings and embodiments.
[0021] Unless otherwise defined, the technical terms or scientific terms used in the present invention shall have the usual meanings understood by persons with ordinary skills in the field to which the present invention belongs. The words "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. Words such as "include" or "comprise" and the like mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. Words such as "connect" or "connected" and the like are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0022] Example
[0023] like Figure 1-3 As shown, a wear-resistant part replacement mechanism of a resin sand regenerator includes a machine body 1, a replacement bracket 2, a walking guide rail 3, and a walking wheel 4 matched with the walking guide rail 3. The walking guide rail 3 is fixed to both sides of the machine body 1, and the replacement bracket 2 is arranged inside the machine body 1. Both sides of the replacement bracket 2 close to the walking guide rail 3 are provided with walking wheels 4, and the replacement bracket 2 is movably connected to the walking guide rail 3 through the walking wheels 4. When the wear-resistant part needs to be replaced, the wear-resistant part can be conveniently pulled out of the machine body 1 through the interaction between the walking wheels 4 and the walking guide rail 3, so that the wear-resistant part can be conveniently replaced.
[0024] The replacement bracket 2 is arranged at the bottom of the wear-resistant part, and the wear-resistant part includes a sand guide cone 5, a wear-resistant retaining ring 6, and a wear-resistant rotor disk 7. The wear-resistant rotor disk 7 is arranged at the bottom of the wear-resistant retaining ring 6, and the sand guide cone 5 is arranged inside the wear-resistant rotor disk 7 through the mounting bolts 8.
[0025] A tray 9 is provided on the replacement bracket 2, and fixing bolts 10 and jacking bolts 11 are respectively provided around the tray 9, and the tray 9 is connected to the replacement bracket 2 through the fixing bolts 10 and the jacking bolts 11. A through hole matching the wear-resistant rotor disk 7 is provided in the middle of the tray 9, and the wear-resistant rotor disk 7 is arranged in the through hole of the tray 9. A plurality of lifting hooks 12 are provided in the through hole, and the lifting hooks 12 are connected to the top of the tray 9 through the lifting bolts 13, and the wear-resistant rotor disk 7 is movably connected to the tray 9 through the lifting hooks 12.
[0026] like Figure 4 As shown, when the wear-resistant parts need to be replaced, the specific steps used in this embodiment are:
[0027] S1. First, remove the mounting bolts 8 and take out the sand guide cone 5;
[0028] S2, loosen the fixing bolt 10, pull the lifting bolt 13, and move the wear-resistant rotor disk 7 upward through the lifting hook 12, so that the bottom of the wear-resistant rotor disk 7 is flush with the lower edge of the tray 9;
[0029] S3, pull the jacking bolt 11 to raise the wear-resistant rotor disk 7 and the wear-resistant retaining ring 6 to a certain height;
[0030] S4, pull the replacement bracket 2 to pull the wear-resistant retaining ring 6 and the wear-resistant rotor disk 7 out of the machine body 1, so that the wear-resistant parts can be easily replaced.
[0031] Therefore, the utility model adopts the above-mentioned resin sand regeneration machine wear-resistant part replacement mechanism, which greatly reduces the labor intensity and difficulty of replacing wear-resistant parts. The replacement process is simple to operate, thereby saving manpower and replacement time.
[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that they can still modify or replace the technical solution of the utility model with equivalents, and these modifications or equivalent replacements cannot cause the modified technical solution to deviate from the spirit and scope of the technical solution of the utility model.
Claims
1. A wear-resistant parts replacement mechanism for a resin sand regenerator, characterized in that: It includes a machine body, a parts replacement bracket, a walking guide rail, and walking wheels matching the walking guide rail. The walking guide rails are fixed on both sides of the machine body. The parts replacement bracket is arranged inside the machine body. The parts replacement bracket is provided with walking wheels on both sides close to the walking guide rails. The parts replacement bracket is movably connected to the walking guide rails through the walking wheels. The parts replacement bracket is arranged at the bottom of the wear-resistant part.
2. The wear-resistant parts replacement mechanism of the resin sand regenerator according to claim 1 is characterized in that: The wear-resistant parts include a sand guide cone, a wear-resistant retaining ring, and a wear-resistant rotor disk; the wear-resistant rotor disk is arranged at the bottom of the wear-resistant retaining ring, and the sand guide cone is arranged inside the wear-resistant rotor disk through mounting bolts.
3. The wear-resistant parts replacement mechanism of the resin sand regenerator according to claim 2 is characterized in that: A tray is provided on the component replacement bracket, and fixing bolts and jacking bolts are respectively provided on all sides of the tray. The tray is connected to the component replacement bracket through the fixing bolts and the jacking bolts.
4. The wear-resistant parts replacement mechanism of the resin sand regenerator according to claim 3 is characterized in that: A through hole matching the wear-resistant rotor disc is provided in the middle of the tray, and the wear-resistant rotor disc is arranged in the through hole of the tray.
5. The wear-resistant parts replacement mechanism of the resin sand regenerator according to claim 4 is characterized in that: A plurality of lifting hooks are arranged in the through hole, and the lifting hooks are connected to the top of the tray through lifting bolts; and the wear-resistant rotor disc is movably connected to the tray through the lifting hooks.