Observation equipment for pouring cup
By designing an observation device for gate cups, using reflectors and adjustment components, the problem that operators cannot clearly observe the liquid level in gate cups is solved, achieving more accurate packaging time control, and improving roll pouring safety and quality stability.
Patent Information
- Application Number
- CN202421241698.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-03
AI Technical Summary
When the operator remotely controls the gate cup, due to the unfavorable viewing angle, it is impossible to clearly observe the iron level in the gate cup, resulting in inaccurate control of the packaging time, which affects the quality of the roll and casting safety.
Design an observation device to use a mirror to present the liquid level in the gate cup, and adjust the position and height of the mirror by lifting and moving components, so that operators can understand the real-time understanding of the gate cup through observation mirrors. Liquid status and residual capacity.
By observing the reflector, the operator can accurately understand the liquid level in the gate cup, avoid the problem of inaccurate packaging time control, and improve the safety and quality stability of roll casting.
Smart Images

Figure CN222492071U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of metallurgy, in particular to an observation device for a pouring cup. Background Art
[0002] As an alternative to the hand-operated ladle, the electric ladle allows operators to remotely control the pouring process without having to stand on the pouring platform. This can effectively reduce the probability of accidents caused by operators being too close to the molten iron.
[0003] However, when the operator remotely controls the pouring cup to pour the molten iron into the pouring pit, the operator is standing on the ground and generally stands on one side of the pouring cup in order to observe the tilt angle of the pouring cup. That is, the viewing angle is lower than the height of the pouring cup. As a result, the operator cannot clearly observe the molten iron level in the pouring cup, resulting in inaccurate control of the bag collection time, sometimes insufficient molten iron is poured into the riser, and sometimes too much molten iron overflows from the riser. These situations seriously affect the quality of the rolls and the safety of casting. Summary of the invention
[0004] In view of the above technical problems, the utility model provides an observation device for a pouring cup, which displays the state of the liquid level in the pouring cup by utilizing a reflector. The operator can observe the liquid state and the remaining capacity in the pouring cup simply by observing the reflector, thereby solving the problem of inaccurate control of the package receiving time due to the inconvenience for the operator to observe the molten iron liquid level in the pouring cup.
[0005] In order to achieve the above technical purpose, the utility model adopts the following technical means:
[0006] An observation device for a pouring cup, which is arranged in a pouring workshop with a plurality of pouring buckets, and is used to facilitate operators to observe the liquid level in the pouring cup; wherein the pouring cup is used to inject metal liquid into the pouring bucket;
[0007] include:
[0008] An optical reflective component, which is used to present the liquid level in the pouring cup;
[0009] A lifting assembly, the lifting assembly being vertically arranged and connected to the optical reflecting component, and being used for adjusting the height of the optical reflecting component;
[0010] A moving assembly is arranged on the opposite side of the pouring cup; the moving assembly is arranged below the lifting assembly and is used to control the horizontal movement of the optical reflective component to observe the pouring cup at different positions.
[0011] The optical reflection component is a reflection mirror.
[0012] The reflector is a convex lens.
[0013] Also includes:
[0014] The lifting assembly comprises a lifting rod, which is detachably connected below the optical reflection component and is used to adjust the height of the reflector.
[0015] The mobile assembly comprises:
[0016] An electric track is laid on the opposite side of the pouring cup;
[0017] A mobile trolley is used to control the observation device to slide on the track.
[0018] Beneficial effects:
[0019] The observation equipment of the utility model arranges an optical reflective component on the opposite side of the pouring cup and utilizes the principle of light reflection so that an operator standing in the same direction as the pouring cup can easily know the height of the molten iron level in the pouring cup, thereby avoiding the situation in which the operator is unable to observe the molten iron level in the pouring cup, resulting in inaccurate control of the bag receiving time, thereby improving the safety of rolling mill casting and the quality stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of the observation device of the utility model;
[0021] Figure 2 It is a structural schematic diagram of another viewing angle of the observation device of the utility model;
[0022] Figure 3 It is a side view of the observation device of the utility model;
[0023] Figure 4 It is a top view of the observation device of the utility model.
[0024] In the figure: 1. Pouring bucket; 2. Pouring cup; 3. Reflector; 4. Lifting rod; 5. Moving trolley; 6. Electric track. DETAILED DESCRIPTION
[0025] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0026] The structural schematic diagram of the utility model observation device is as follows Figure 1-4 shown. Example
[0027] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0028] The structural schematic diagram of the utility model observation device is as follows Figure 1-4 shown. Example
[0029] See also Figure 1-4 , an observation device for a pouring cup 2, comprising an optical reflective component, which is arranged on the opposite side of the opening of the pouring cup 2, and is used to present the liquid level of the liquid in the pouring cup 2. The optical reflective component can be designed in the form of a reflector 3; specifically, the reflector 3 is a convex lens; it can also be a plane mirror.
[0030] At the same time, while ensuring that personnel are further away from the pouring cup 2 to improve safety, the optical reflective component used in the utility model can also be set as a high-temperature resistant camera to perform remote monitoring, further reduce manual participation, and improve production efficiency.
[0031] In order to ensure that the liquid level in the pouring cup 2 at different heights can be observed, a suitable lifting assembly that can be raised and lowered is made according to the placement height of the roller pouring cup 2, and is connected to the bottom of the reflector 3 to lift the reflector 3 to match the rollers at different heights; wherein the lifting assembly is vertically arranged to control the height of the optical reflective component. Specifically, the lifting assembly uses a hydraulically or electrically driven lifting rod 4.
[0032] In order to ensure that the liquid level in the pouring cup 2 at different positions and angles can be observed, the utility model also provides a moving component, which is connected to the lifting component to control the horizontal position of the optical reflective component. Specifically, a track of suitable length is laid on the ground on the other side of the pouring pit, and a remote-controlled mobile trolley 5 is placed; wherein, the electric track 6 is laid on the opposite side of the mouth of the pouring cup 2, and the mobile trolley 5 slides on the track to control the reflector 3 carried by itself to move forward and backward, so as to achieve the effect of observing the pouring cup 2 at different positions and angles.
[0033] Working principle:
[0034] By remotely controlling the mobile trolley 5, the reflector 3 is moved to a suitable position to observe the pouring cup 2 on the opposite side of the trolley; at this time, the user controls the lifting rod 4 to raise or lower according to the height of the roller, so that the reflector 3 can just reflect the liquid level of the liquid inside the pouring cup 2.
[0035] Furthermore, at this time, the user remotely controls the tilting of the pouring cup 2 to pour the molten iron inside into the pouring bucket 1; through the reflector 3, the user can observe the liquid level in the pouring cup 2 in real time; when the molten iron in the pouring cup 2 is about to be poured out, the pouring cup 2 is adjusted in time and new molten iron is continued to be filled.
Claims
1. An observation device for a pouring cup, which is arranged in a pouring workshop with a plurality of pouring buckets, and is used to facilitate operators to observe the liquid level in the pouring cup; wherein, The pouring cup is used to inject the metal liquid into the pouring bucket; The invention is characterized by comprising: An optical reflective component, which is used to present the liquid level in the pouring cup; A lifting assembly, the lifting assembly being vertically arranged and connected to the optical reflecting component, and being used for adjusting the height of the optical reflecting component; A moving assembly is arranged on the opposite side of the pouring cup; the moving assembly is arranged below the lifting assembly and is used to control the horizontal movement of the optical reflective component to observe the pouring cup at different positions.
2. The observation device for pouring cup according to claim 1, characterized in that: The optical reflection component is a reflection mirror.
3. The observation device for pouring cup according to claim 2, characterized in that: The reflector is a convex lens.
4. The observation device for pouring cup according to claim 2, characterized in that: Also includes: The lifting assembly comprises a lifting rod, which is detachably connected below the optical reflection component and is used to adjust the height of the reflector.
5. The observation device for pouring cup according to claim 1, characterized in that: The mobile assembly comprises: An electric track is laid on the opposite side of the pouring cup; A mobile trolley is used to control the observation device to slide on the track.