Assembly line device for plate roller machining

Abstract

An assembly line device for plate roller machining comprises a stock bin, an automatic boring line, an automatic lapping line and a control cabinet, the automatic boring line comprises a feeding table, a double-end boring machine, a double-cutter rough turning machine and a ground rail robot A, and the automatic lapping line comprises a transfer table, an inclined lathe finish turning mechanism, a high-speed grinding mechanism, a discharging mechanism and a ground rail robot B; the inclined bed finish turning mechanism and the high-speed grinding mechanism are arranged on the two sides of an outlet of the transfer table respectively, a ground rail robot B is arranged between the inclined bed finish turning mechanism and the high-speed grinding mechanism and moves on a linear rail, and the discharging mechanism is arranged at the tail end of the linear rail of the ground rail robot B. Intensive streamlined plate roller machining is achieved, machining personnel only need to place workpieces in the stock bin and press a starting key, the whole automatic machining line starts to work, blank workpieces and finished workpieces are completed at a time, machining efficiency is improved, labor cost is reduced, high-difficulty equipment does not need to be operated by the personnel, and safety of the personnel is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of plate roller processing, in particular to an assembly line device for plate roller processing. Background Art

[0002] The gravure roller is a printing mold. The processing of the gravure roller requires processing the roller workpiece through a boring machine, rough turning, fine turning and high-speed grinding. The current production and processing technology of the roller is complicated and cumbersome, and the product quality cannot be guaranteed. The labor rate of each process is also high, resulting in obvious waste of personnel. The processing site is dirty and messy, which seriously affects the health of personnel. Moreover, each process requires the participation of personnel, and the safety of personnel cannot be guaranteed, resulting in a high accident rate. Utility Model Content

[0003] The utility model provides a production line device for processing a plate roller, so as to solve the problems of complicated and cumbersome processing technology, high labor use, poor safety and intensiveness in the prior art.

[0004] The technical solution adopted by the utility model to solve its technical problems is:

[0005] A production line device for plate roller processing comprises a material bin, a rough boring automatic line, a fine grinding automatic line and a control cabinet. The rough boring automatic line comprises a loading platform, a double-head boring machine, a double-knife rough turning machine and a ground rail robot A. The fine grinding automatic line comprises a transfer table, an inclined bed fine turning mechanism, a high-speed grinding mechanism, a discharging mechanism and a ground rail robot B. The material bin outlet is connected to the loading platform. The double-head boring machine and the double-knife rough turning machine are respectively arranged on both sides of the loading platform outlet. The ground rail robot A is arranged between the double-head boring machine and the double-knife rough turning machine. The ground rail robot A moves on a linear track. The rotating platform is arranged at the end of the linear track of the ground rail robot A. The inclined bed fine turning mechanism and the high-speed grinding mechanism are respectively arranged on both sides of the rotating platform outlet. The ground rail robot B is arranged between the inclined bed fine turning mechanism and the high-speed grinding mechanism. The ground rail robot B moves on a linear track. The discharging mechanism is arranged at the end of the linear track of the ground rail robot B.

[0006] The above-mentioned inclined bed finishing turning mechanism includes two inclined bed finishing turning machines.

[0007] The high-speed grinding mechanism comprises two high-speed grinding machines.

[0008] The above-mentioned discharging mechanism is a discharging table or a coding machine.

[0009] The above-mentioned ground rail robot A and ground rail robot B are both six-axis robots.

[0010] A safety fence is provided between the equipment of the above-mentioned production line device for processing the plate roller.

[0011] In the assembly line device for plate roller processing, the personnel place the plate roller workpiece in the hopper, input the size to be processed on the control cabinet, press the start button, and the entire automatic line enters the working state. The hopper transfers the workpiece to the loading table. When the robot receives that there is material on the loading table, the ground rail robot A takes the material through the manipulator and places it on the double-head boring machine for processing. After the boring machine processing, the ground rail robot A takes the workpiece and places it on the double-knife rough turning equipment for processing. After the double-knife rough turning processing, the ground rail robot A takes the workpiece and places it on the transfer table. The transfer table sends a signal to another ground rail robot B, and the ground rail robot B comes to take the material and places the workpiece on the inclined bed fine turning equipment for processing. After the inclined bed fine turning processing, the ground rail robot B takes the workpiece and places it on the high-speed grinder for processing. After the high-speed grinder processing, the ground rail robot B takes the workpiece and places it on the unloading table / coding machine equipment. After the coding machine codes, the personnel can take the workpiece off.

[0012] The utility model realizes the intensive streamlining of plate roller processing. The processing personnel only need to place the workpiece in the material bin and press the start button, and the whole automatic processing line starts to work, realizing the one-time completion of the rough workpiece to the finished workpiece, ensuring that each device of the whole automatic line can work at the same time, improving the processing efficiency, reducing the labor cost, eliminating the need for personnel to operate difficult equipment, and improving the safety of personnel. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0014] Figure 1 It is a structural schematic diagram of the utility model device.

[0015] In the figure, 1 is a material bin, 2 is a loading platform, 3 is a double-head boring machine, 4 is a floor rail robot A, 5 is a manipulator, 6 is a double-knife rough turning machine, 7 is a transfer table, 8 is a floor rail robot B, 9 is an inclined bed fine turning machine, 10 is a high-speed grinder, 11 is a discharging mechanism, 12 is a control cabinet, 13 is a linear rail, and 14 is a safety fence. DETAILED DESCRIPTION

[0016] As shown in the figure, a production line device for plate roller processing includes a silo 1, a rough boring automatic line, a fine grinding automatic line and a control cabinet 12. The rough boring automatic line includes a loading platform 2, a double-head boring machine 3, a double-knife rough turning machine 6 and a ground rail robot A4. The fine grinding automatic line includes a transfer table 7, an inclined bed fine turning mechanism, a high-speed grinding mechanism, a discharging mechanism 11 and a ground rail robot B8. The outlet of the silo 1 is connected to the loading platform 2. The double-head boring machine 3 and the double-knife rough turning machine 6 are respectively arranged on both sides of the outlet of the loading platform 2. The ground rail robot A4 is arranged between the double-head boring machine 3 and the double-knife rough turning machine 6. The ground rail robot A4 moves on a linear rail. The transfer table 7 is arranged at the end of the linear rail 13 of the ground rail robot A4. The inclined bed fine turning mechanism and the high-speed grinding mechanism are respectively arranged on both sides of the outlet of the transfer table 7. The ground rail robot B8 is arranged between the inclined bed fine turning mechanism and the high-speed grinding mechanism. The ground rail robot B moves on the linear rail 13, and the discharging mechanism is arranged at the end of the linear rail of the ground rail robot B8. The inclined bed finishing mechanism includes two inclined bed finishing machines 9. The high-speed grinding mechanism includes two high-speed grinders 10. The discharging mechanism is a material unloading table or a coding machine. The ground rail robot A and the ground rail robot B are both six-axis robots. Safety fences 14 are set between the equipment of the assembly line device for plate roller processing.

[0017] In the assembly line device for plate roller processing, the personnel place the plate roller workpiece in the hopper, input the size to be processed on the control cabinet, press the start button, and the entire automatic line enters the working state. The hopper transfers the workpiece to the loading table. When the robot receives that there is material on the loading table, the ground rail robot A takes the material through the manipulator and places it on the double-head boring machine for processing. After the boring machine processing, the ground rail robot A takes the workpiece and places it on the double-knife rough turning equipment for processing. After the double-knife rough turning processing, the ground rail robot A takes the workpiece and places it on the transfer table. The transfer table sends a signal to another ground rail robot B, and the ground rail robot B comes to take the material and places the workpiece on the inclined bed fine turning equipment for processing. After the inclined bed fine turning processing, the ground rail robot B takes the workpiece and places it on the high-speed grinder for processing. After the high-speed grinder processing, the ground rail robot B takes the workpiece and places it on the unloading table / coding machine equipment. After the coding machine codes, the personnel can take the workpiece off.

Claims

1. The assembly line device for plate roller processing is characterized by It includes a silo, a rough boring automatic line, a fine grinding automatic line and a control cabinet. The rough boring automatic line includes a loading table, a double-head boring machine, a double-knife rough turning machine and a floor rail robot A. The fine grinding automatic line includes a transfer table, an inclined bed fine turning mechanism, a high-speed grinding mechanism, a discharging mechanism and a floor rail robot B. The silo outlet is connected to the loading table. The double-head boring machine and the double-knife rough turning machine are respectively arranged on both sides of the loading table outlet. The floor rail robot A is arranged between the double-head boring machine and the double-knife rough turning machine. The floor rail robot A moves on a linear rail. The transfer table is arranged at the end of the linear rail of the floor rail robot A. The inclined bed fine turning mechanism and the high-speed grinding mechanism are respectively arranged on both sides of the transfer table outlet. The floor rail robot B is arranged between the inclined bed fine turning mechanism and the high-speed grinding mechanism. The floor rail robot B moves on a linear rail. The discharging mechanism is arranged at the end of the linear rail of the floor rail robot B.

2. The assembly line device for plate roller processing according to claim 1 is characterized in that The inclined bed finishing turning mechanism includes two inclined bed finishing turning machines.

3. The assembly line device for plate roller processing according to claim 1 is characterized in that The high-speed grinding mechanism includes two high-speed grinding machines.

4. The assembly line device for plate roller processing according to claim 1 is characterized in that The discharging mechanism is a discharging table or a coding machine.

5. The assembly line device for plate roller processing according to claim 1 is characterized in that Both the ground rail robot A and the ground rail robot B are six-axis robots.

6. The assembly line device for plate roller processing according to claim 1 is characterized in that A safety fence is set between the equipment of the production line device for plate roller processing.

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