Electroplating wastewater sludge reduction treatment equipment

By introducing a stirring system driven by the active pulley and driven pulley in the electroplating wastewater treatment device, as well as the sludge drive mechanism of worm and worm gear, the problem of clogged filter holes during sludge treatment in electroplating wastewater is solved, and the treatment efficiency is improved.

CN222498900UActive Publication Date: 2025-02-18SUZHOU GRAND SYST
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Patent Information

Application Number
CN202420881061.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2025-02-18
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

When the existing electroplating wastewater treatment device treats sludge in electroplating wastewater, simply passing through the fine pore filter layer and activated carbon adsorption layer may lead to clogging of the filter holes, affecting the treatment efficiency.

Method used

A sludge reduction treatment equipment for electroplating wastewater is designed, which drives the stirring shaft and stirring impeller to rotate through the belt transmission mechanism of the driving pulley and the driven pulley to accelerate the wastewater flow rate; at the same time, the worm and worm gear drive the three-page cam to elastically filter Slapped the screen plate to prevent sludge from accumulation and keep the filter holes unobstructed.

Benefits of technology

It effectively avoids the filter hole blockage caused by the accumulation of sludge on the filter screen, improves the efficiency of reducing the amount of electroplating wastewater sludge, and ensures the continuity and efficiency of filtration.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of electroplating wastewater treatment, and particularly relates to electroplating wastewater sludge reduction treatment equipment which comprises a base, the top of the base is fixedly connected with a box body; a box cover is clamped at the top of the box body; a driving belt wheel is matched with a driven belt wheel, the driving belt wheel rotates to drive a stirring shaft to rotate and drive the driven belt wheel to rotate at the same time, the driven belt wheel is matched with a transmission clamping shaft to drive a worm to rotate, the stirring shaft rotates to drive a stirring impeller to rotate, electroplating wastewater is stirred, the internal flow speed is increased, and the filtering speed is increased; the worm rotates to drive a worm wheel to start to rotate, and the worm wheel rotates to drive the worm wheel to rotate, so that a three-leaf cam rotates to flap an elastic filtering sieve plate, the sludge continuously jumps, the sludge is prevented from being accumulated at the top of the elastic filtering sieve plate to block filtering holes, and the sludge can be continuously filtered when the sludge amount is limited; therefore, the filtering effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electroplating wastewater treatment, in particular to electroplating wastewater sludge reduction treatment equipment. Background Art

[0002] Electroplating wastewater refers to the wastewater generated in the electroplating process, which may contain various metal ions, acids, alkalis and other chemical substances. Electroplating is a process of depositing a layer of metal or alloy on the surface of an object to improve the surface performance, corrosion resistance or aesthetics of the object. In this process, some wastewater will be generated. These wastewaters may have a negative impact on the environment. Therefore, it is very necessary to treat this electroplating wastewater.

[0003] A Chinese patent with publication number CN211664859U discloses a wastewater treatment device for fully automatic electroplating equipment, including a machine base, a flocculation box and a filter box; the utility model has a reasonable structural design. When working, wastewater is injected through the water injection port, and additives are added through the additive feeding pipe to treat various heavy metals in the water. The motor finally drives the first stirring blade to rotate through the driving wheel, so that the additives are mixed more fully and the treatment efficiency is improved. The sewage is discharged into the flocculation box, and flocculants and acid-base neutralizing agents are added. The second stirring blade is used for stirring and mixing, which reduces the use of the motor and the production cost. The sewage is discharged into the filter box and is filtered in layers through a coarse-pore filter layer, a fine-pore filter layer and an activated carbon adsorption layer, so that flocculated pollutants and odors are effectively removed, the clean water is recycled, energy saving and environmental protection are achieved, the problem that traditional flocculation sedimentation takes a long time is solved, and the treatment efficiency is greatly improved. In addition, the device occupies a small area and is easy and fast to move and place.

[0004] As mentioned above, the patent provides a wastewater treatment device for fully automatic electroplating equipment. Although it can perform layered filtration and water purification, there is a lot of sludge in the electroplating wastewater. Simply filtering through a fine-pore filter layer and an activated carbon adsorption layer may cause blockage in the filter holes, making it necessary to constantly clear the filter holes during filtration. At the same time, the filtration is not thorough enough, which in turn affects the efficiency of sludge reduction treatment in electroplating wastewater.

[0005] Here we provide electroplating wastewater sludge reduction treatment equipment. Utility Model Content

[0006] Therefore, the technical problem to be solved by the utility model is to overcome the existing technology.

[0007] The sludge reduction treatment device for electroplating wastewater comprises a base; the top of the base is fixedly connected to a box body; the top of the box body is clamped with a box cover; the top of the box cover is rotatably connected to a driving pulley and a driven pulley; the surface of the driving pulley and the surface of the driven pulley are connected by a belt transmission; the axis of the driving pulley is fixedly connected to a stirring shaft; the surface of the stirring shaft is fixedly connected to a stirring impeller; the bottom of the driven pulley is fixedly connected to a transmission clamping shaft; the surface of the transmission clamping shaft is clamped with a worm; the top of the worm is provided with a transmission clamping groove adapted to the transmission clamping shaft; the surface of the worm is meshed with a worm wheel; the surface of the worm wheel is fixedly connected to a rotating shaft; the surface of the rotating shaft is fixedly connected to a three-leaf cam; the top of the three-leaf cam and the inner wall of the box are fixedly connected to an elastic filter screen plate.

[0008] In one embodiment of the utility model, the bottom end of the stirring shaft passes through the box cover and extends to the interior of the box body; one end of the stirring shaft located inside the box body is fixedly connected to the axis of the stirring impeller; the number of the stirring impellers is set to multiple, and the multiple stirring impellers are evenly arranged on the surface of the stirring shaft from top to bottom.

[0009] In one embodiment of the utility model, the number of the worm gear and the rotating shaft is set to two, and the two worm gears and the rotating shaft are symmetrically arranged on both sides of the worm; the two rotating shafts pass through the box body and extend to the interior of the box body; the two rotating shafts are located on the surface inside the box body and are fixedly connected to the axis center of the three-leaf cam.

[0010] In one embodiment of the utility model, the bottom of the elastic filter screen plate and the inner wall of the box are fixedly connected with a middle isolation plate and a lower isolation plate in sequence from top to bottom; the bottoms of the middle isolation plate and the lower isolation plate are both connected with a water pipe; the surface of the water pipe is connected with an electric valve.

[0011] In one embodiment of the utility model, a snail regulating layer is fixedly connected to the top of the middle isolation plate; and a pH regulating layer is fixedly connected to the top of the lower isolation plate.

[0012] In one embodiment of the utility model, a protective cover is fixedly connected to the surface of the driving pulley and the driven pulley and located on the top of the box cover; a motor barrel is fixedly connected to the top of the protective cover; a motor is fixedly connected to the inside of the motor barrel; and the output shaft of the motor is fixedly connected to the top of the driving pulley through a coupling.

[0013] In one embodiment of the utility model, a clamping bearing is rotatably connected to the surface of the box cover; and the inner wall of the clamping bearing is clamped to the surface of the transmission clamping shaft.

[0014] In one embodiment of the utility model, the top of the box cover is connected to a water inlet pipe; a connecting flange is fixedly connected to the surface of the water inlet pipe; a drain port is opened at the bottom of one side of the box body; and a sealing plug is threadedly connected to the inner wall of the drain port.

[0015] The above technical solution of the utility model has the following advantages compared with the prior art:

[0016] The electroplating wastewater sludge reduction treatment equipment described in the utility model is provided with a driving pulley and a driven pulley, and the driving pulley rotates to drive the stirring shaft to rotate and drives the driven pulley to rotate at the same time, and the driven pulley cooperates with the transmission card shaft to drive the worm to start rotating, wherein the rotation of the stirring shaft drives the stirring impeller to rotate, stirs the electroplating wastewater, speeds up the internal flow rate, and speeds up the filtration speed, and the rotation of the worm drives the worm wheel to start rotating, and the rotation of the worm wheel drives the rotation to rotate, so that the three-leaf cam rotates to beat the elastic filter screen plate, causing the sludge to jump continuously, thereby preventing the sludge from accumulating on the top of the elastic filter screen plate and blocking the filter hole, and can continuously filter when the sludge amount is limited, thereby improving the filtering effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to make the content of the utility model more clearly understood, the utility model is further described in detail below based on specific embodiments of the utility model in combination with the accompanying drawings.

[0018] Figure 1 It is the first stereogram of the utility model;

[0019] Figure 2 It is a second stereoscopic view of the utility model;

[0020] Figure 3 It is a schematic diagram of the internal structure of the box in the utility model;

[0021] Figure 4 It is a schematic diagram of the transmission structure of the motor in the utility model;

[0022] Figure 5 This is an exploded view of a part of the structure of the present invention.

[0023] Explanation of the reference numerals in the accompanying drawings in the specification: 1. base; 2. casing; 3. casing cover; 4. driving pulley; 5. driven pulley; 6. stirring shaft; 7. stirring impeller; 8. transmission clamp shaft; 9. worm; 10. worm wheel; 11. rotating shaft; 12. three-leaf cam; 13. elastic filter screen plate; 14. middle isolation plate; 15. lower isolation plate; 16. water guide pipe; 17. electric valve; 18. snail regulating layer; 19. PH regulating layer; 20. protective cover; 21. motor barrel; 22. electric motor; 23. snap-on bearing; 24. water inlet pipe; 25. connecting flange; 26. drain outlet; 27. sealing plug. DETAILED DESCRIPTION

[0024] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.

[0025] Reference Figure 1-5 As shown, the electroplating wastewater sludge reduction treatment equipment comprises a base 1; a box body 2 is fixedly connected to the top of the base 1; a box cover 3 is clamped on the top of the box body 2; a driving pulley 4 and a driven pulley 5 are rotatably connected to the top of the box cover 3; the surface of the driving pulley 4 and the surface of the driven pulley 5 are connected by belt transmission; a stirring shaft 6 is fixedly connected to the axis of the driving pulley 4; a stirring impeller 7 is fixedly connected to the surface of the stirring shaft 6; a transmission clamping shaft 8 is fixedly connected to the bottom of the driven pulley 5; a worm 9 is clamped on the surface of the transmission clamping shaft 8; a transmission clamping groove adapted to the transmission clamping shaft 8 is opened on the top of the worm 9; a worm wheel 10 is meshed on the surface of the worm wheel 10; a rotating shaft 11 is fixedly connected to the surface of the rotating shaft 11; a three-leaf cam 12 is fixedly connected to the surface of the rotating shaft 11; an elastic filtering screen plate 13 is fixedly connected to the top of the three-leaf cam 12 and located on the inner wall of the box body 2; when working, the base 1 supports the box body 2. The sludge reduction treatment of the electroplating wastewater is carried out inside the box 2. During the treatment, the elastic filter screen plate 13 is first used for filtering. During the filtering, the electroplating wastewater is discharged into the box 2. Then, the active pulley 4 rotates to drive the stirring shaft 6 to rotate, and then drives the stirring impeller 7 to rotate, so as to stir the electroplating wastewater and accelerate the flow rate, thereby improving the filtering speed. In addition, the active pulley 4 also drives the driven pulley 5 to start rotating through the belt, and the driven pulley 5 rotates to drive the transmission card shaft 8 to start rotating, and the transmission card shaft 8 rotates to drive the worm 9 to rotate, and the worm gear 10 cooperates with the worm gear 10 to drive the rotating shaft 11 to rotate, so that the rotating shaft 11 drives the three-page cam 12 to rotate, and the elastic filter screen plate 13 is continuously beaten, so that the sludge attached to the surface of the elastic filter screen plate 13 jumps to a certain extent, so as to avoid it being stuck on the elastic filter screen plate 13 all the time, resulting in clogging of the filter hole, and then it can be continuously filtered when the sludge amount is limited, thereby improving the filtering effect.

[0026] Further, such as Figure 3 and Figure 4As shown, the bottom end of the stirring shaft 6 passes through the box cover 3 and extends to the inside of the box body 2; one end of the stirring shaft 6 located inside the box body 2 is fixedly connected to the axis of the stirring impeller 7; the number of the stirring impellers 7 is set to multiple, and the multiple stirring impellers 7 are evenly arranged on the surface of the stirring shaft 6 from top to bottom; the number of the worm gear 10 and the rotating shaft 11 are both set to two, and the two worm gears 10 and the rotating shaft 11 are symmetrically arranged on both sides of the worm 9; the two rotating shafts 11 pass through the box body 2 and extend to the inside of the box body 2; the surfaces of the two rotating shafts 11 located inside the box body 2 are fixedly connected to the axis of the three-leaf cam 12; the bottom of the elastic filter screen plate 13 and the inner wall of the box body 2 are fixedly connected with the middle isolation plate 14 and the lower isolation plate 15 from top to bottom in sequence; the bottoms of the middle isolation plate 14 and the lower isolation plate 15 are both connected with a water guide pipe 16; the surface of the water guide pipe 16 is connected with an electric valve 17; A snail regulating layer 18 is fixedly connected to the top of the middle isolation plate 14; a PH regulating layer 19 is fixedly connected to the top of the lower isolation plate 15; when working, the stirring shaft 6 passes through the box cover 3 and extends to the inside of the box body 2 to drive multiple stirring impellers 7 to rotate, and at the same time, a worm 9 drives two worm wheels 10 to rotate, thereby driving the two rotating shafts 11 to rotate, so that the two three-page cams 12 take turns to continuously beat the elastic filter screen plate 13, thereby increasing the frequency of sludge jumping and further accelerating the filtration efficiency. In addition, a middle isolation plate 14 and a lower isolation plate 15 are set to support the snail regulating layer 18 and the PH regulating layer 19 respectively, wherein the snail regulating layer 18 uses snails to purify water quality, and the PH regulating layer 19 adjusts the PH of the purified water quality. At the same time, the water pipe 16 is connected to the bottom of the middle isolation plate 14 and the lower isolation plate 15, and the drainage is controlled by the electric valve 17, thereby realizing the role of stratified treatment of water quality.

[0027] Further, such as Figure 1-3 and Figure 5As shown, a protective cover 20 is fixedly connected to the surface of the driving pulley 4 and the driven pulley 5 and located on the top of the box cover 3; a motor cylinder 21 is fixedly connected to the top of the protective cover 20; a motor 22 is fixedly connected to the inside of the motor cylinder 21; the output shaft of the motor 22 is fixedly connected to the top of the driving pulley 4 through a coupling; a snap-on bearing 23 is rotatably connected to the surface of the box cover 3; the inner wall of the snap-on bearing 23 is snap-fitted to the surface of the transmission clamping shaft 8; a water inlet pipe 24 is connected to the top of the box cover 3; a connecting flange 25 is fixedly connected to the surface of the water inlet pipe 24; a drain port 26 is opened at the bottom of one side of the box body 2; a sealing plug 27 is threadedly connected to the inner wall of the drain port 26; During operation, the protective cover 20 protects the active pulley 4 and the driven pulley 5, and supports the motor barrel 21. The motor 22 is installed inside the motor barrel 21. When the motor 22 is working, the output shaft drives the active pulley to start rotating, thereby driving the driven pulley 5 and the stirring shaft 6 to start rotating. At the same time, a clamping bearing 23 is provided, which can rotate on the box cover 3 and clamp the transmission clamping shaft 8, so that the transmission clamping shaft 8 can smoothly pass through the box cover 3 without affecting its transmission function. In addition, the water inlet pipe 24 cooperates with the connecting flange 25 to connect the external pipeline, so that the external electroplating wastewater is discharged into the box body 2. Finally, when the treatment is completed, the sealing plug 27 is opened to discharge the treated water from the drain outlet 26, thereby completing a complete treatment process.

[0028] Working principle: since the above patent provides a wastewater treatment device for fully automatic electroplating equipment, although it can perform layered filtration and water purification, there is a lot of sludge in the electroplating wastewater. Simply filtering through a fine-pore filter layer and an activated carbon adsorption layer may cause blockage at the filter holes, making it necessary to continuously dredge the filter holes during filtration. At the same time, the filtration is not thorough enough, which affects the efficiency of sludge reduction treatment of electroplating wastewater. When working, the base 1 supports the box body 2, and the sludge reduction treatment of the electroplating wastewater is performed inside the box body 2. During treatment, the elastic filter screen plate 13 is first used for filtration, and during filtration, the electroplating wastewater is discharged into the box body 2, and then the active pulley 4 rotates to drive the stirring shaft 6 to rotate, thereby driving the stirring impeller 7 to rotate. The electroplating wastewater is stirred and the flow rate is accelerated, which can improve the filtering speed. In addition, the active pulley 4 also drives the driven pulley 5 to start rotating through the belt, and the rotation of the driven pulley 5 drives the transmission card shaft 8 to start rotating, and the rotation of the transmission card shaft 8 drives the worm 9 to rotate, and the worm wheel 10 cooperates with the worm wheel 10 to drive the rotating shaft 11 to rotate, so that the rotating shaft 11 drives the three-page cam 12 to rotate, and the elastic filter screen plate 13 is continuously beaten, so that the sludge attached to the surface of the elastic filter screen plate 13 jumps to a certain extent, avoiding it from being stuck on the elastic filter screen plate 13 all the time, resulting in clogging of the filter hole, and then it can be filtered continuously when the sludge amount is limited, thereby improving the filtering effect, the stirring shaft 6 penetrates the box cover 3 and extends to the inside of the box body 2, To drive multiple stirring impellers 7 to rotate, and at the same time, a worm 9 drives two worm wheels 10 to rotate, thereby driving two rotating shafts 11 to rotate, so that the two three-page cams 12 take turns to continuously beat the elastic filter screen plate 13, thereby increasing the frequency of sludge jumping and further accelerating the filtration efficiency. In addition, a middle isolation plate 14 and a lower isolation plate 15 are set to support the snail adjustment layer 18 and the PH adjustment layer 19 respectively, wherein the snail adjustment layer 18 uses snails to purify water quality, and the PH adjustment layer 19 adjusts the PH of the purified water quality. At the same time, the water pipe 16 is connected to the bottom of the middle isolation plate 14 and the lower isolation plate 15, and the drainage is controlled by the electric valve 17, thereby realizing the role of stratified water treatment. The protective cover 20 is The driving pulley 4 and the driven pulley 5 are protected and the motor barrel 21 is supported at the same time. The motor 22 is installed inside the motor barrel 21. When the motor 22 is working, the output shaft drives the active pulley to start rotating, thereby driving the driven pulley 5 and the stirring shaft 6 to start rotating. At the same time, a clamping bearing 23 is provided, which can rotate on the box cover 3 and clamp the transmission clamping shaft 8, so that the transmission clamping shaft 8 can smoothly pass through the box cover 3 without affecting its transmission function. In addition, the water inlet pipe 24 cooperates with the connecting flange 25 to connect the external pipeline, so that the external electroplating wastewater is discharged into the box body 2. Finally, when the treatment is completed, the sealing plug 27 is opened to discharge the treated water from the drain port 26. At this point, a complete treatment process is completed. By setting the driving pulley 4 to cooperate with the driven pulley 5,The driving pulley 4 rotates to drive the stirring shaft 6 and the driven pulley 5 to rotate. The driven pulley 5 cooperates with the transmission card shaft 8 to drive the worm 9 to start rotating. The stirring shaft 6 rotates to drive the stirring impeller 7 to stir the electroplating wastewater, speed up the internal flow rate, and speed up the filtration. The worm 9 rotates to drive the worm wheel 10 to start rotating. The worm wheel 10 rotates to drive the rotation, so that the three-leaf cam 12 rotates to beat the elastic filter screen plate 13, so that the sludge keeps jumping, thereby preventing the sludge from accumulating on the top of the elastic filter screen plate 13 and blocking the filter hole. When the sludge amount is limited, it can be filtered continuously, thereby improving the filtering effect.

[0029] Obviously, the above embodiments are merely examples for the purpose of clear explanation and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from these are still within the scope of protection of the invention of the utility model.

Claims

1. Electroplating wastewater sludge reduction treatment equipment, characterized by: The invention comprises a base (1); a box body (2) is fixedly connected to the top of the base (1); a box cover (3) is clamped on the top of the box body (2); a driving pulley (4) and a driven pulley (5) are rotatably connected to the top of the box cover (3); the surface of the driving pulley (4) and the surface of the driven pulley (5) are connected via a belt transmission; a stirring shaft (6) is fixedly connected to the axis of the driving pulley (4); a stirring impeller (7) is fixedly connected to the surface of the stirring shaft (6); the bottom of the driven pulley (5) is fixedly connected to the bottom of the driven pulley (5); The transmission clamping shaft (8) is fixedly connected to the housing; a worm (9) is clamped on the surface of the transmission clamping shaft (8); a transmission clamping groove adapted to the transmission clamping shaft (8) is provided at the top of the worm (9); a worm wheel (10) is meshed on the surface of the worm (9); a rotating shaft (11) is fixedly connected to the surface of the worm wheel (10); a three-leaf cam (12) is fixedly connected to the surface of the rotating shaft (11); an elastic filtering screen plate (13) is fixedly connected to the top of the three-leaf cam (12) and located on the inner wall of the housing (2).

2. The electroplating wastewater sludge reduction treatment equipment according to claim 1 is characterized by: The bottom end of the stirring shaft (6) passes through the box cover (3) and extends to the interior of the box body (2); one end of the stirring shaft (6) located inside the box body (2) is fixedly connected to the axis of the stirring impeller (7); the number of the stirring impellers (7) is set to be multiple, and the multiple stirring impellers (7) are evenly arranged from top to bottom on the surface of the stirring shaft (6).

3. The electroplating wastewater sludge reduction treatment equipment according to claim 1 is characterized by: The number of the worm gear (10) and the rotating shaft (11) is set to two, and the two worm gears (10) and the rotating shaft (11) are symmetrically arranged on both sides of the worm (9); the two rotating shafts (11) penetrate the box body (2) and extend to the inside of the box body (2); the surfaces of the two rotating shafts (11) located inside the box body (2) are fixedly connected to the axis center of the three-leaf cam (12).

4. The electroplating wastewater sludge reduction treatment equipment according to claim 1 is characterized by: A middle isolation plate (14) and a lower isolation plate (15) are fixedly connected in sequence from top to bottom at the bottom of the elastic filtering screen plate (13) and located on the inner wall of the box body (2); the bottoms of the middle isolation plate (14) and the lower isolation plate (15) are both connected to a water pipe (16); and the surface of the water pipe (16) is connected to an electric valve (17).

5. The electroplating wastewater sludge reduction treatment equipment according to claim 4 is characterized by: A snail regulating layer (18) is fixedly connected to the top of the middle isolation plate (14); and a pH regulating layer (19) is fixedly connected to the top of the lower isolation plate (15).

6. The electroplating wastewater sludge reduction treatment equipment according to claim 1 is characterized by: A protective cover (20) is fixedly connected to the surface of the driving pulley (4) and the driven pulley (5) and is located at the top of the box cover (3); a motor cylinder (21) is fixedly connected to the top of the protective cover (20); an electric motor (22) is fixedly connected to the inside of the motor cylinder (21); and an output shaft of the electric motor (22) is fixedly connected to the top of the driving pulley (4) via a coupling.

7. The electroplating wastewater sludge reduction treatment equipment according to claim 1 is characterized by: A clamping bearing (23) is rotatably connected to the surface of the box cover (3); the inner wall of the clamping bearing (23) is clamped to the surface of the transmission clamping shaft (8).

8. The electroplating wastewater sludge reduction treatment equipment according to claim 1 is characterized by: The top of the box cover (3) is connected to a water inlet pipe (24); a connecting flange (25) is fixedly connected to the surface of the water inlet pipe (24); a drain port (26) is provided at the bottom of one side of the box body (2); and a sealing plug (27) is threadedly connected to the inner wall of the drain port (26).

Citation Information

Patent Citations

  • Wastewater treatment device of full-automatic electroplating equipment

    CN211664859U