Cable bidirectional assembly type plug electric connector
The insulating structure is formed through the injection molding process, which solves the problem of multiple shells required for cable bending in the prior art, realizes positioning and clustering after cable bending, and reduces production costs and management complexity.
Patent Information
- Application Number
- CN202420997923.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-09
AI Technical Summary
In the prior art, when the cable is bent to the left or right, two shells of different shapes need to be made, resulting in increased mold cost and complex component management.
The first and second insulating structures are formed by injection molding, through which the cables are positioned and bundled and combined with the housing parts and circuit boards, so that only one housing part can be made to suit the wires. Bidirectional bending configuration of cable.
It reduces the cost of mold production and the burden of component management, realizes the positioning, bundling and structure of the cable after bending, and simplifies the production process.
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Figure CN222508028U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of an electric connector, in particular to a cable bidirectional assembly type plug electric connector. Background Art
[0002] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 , which represents the structure of the plug electrical connector of the prior art. The plug electrical connector is usually connected to multiple cables to transmit electronic signals. Generally speaking, the cables extend from the rear end of the plug electrical connector to the rear, but under certain space configuration requirements, the cables must extend from the side of the plug electrical connector, so that the cables and the plug electrical connector form an L-shaped configuration.
[0003] like Figure 1 and Figure 2 As shown, one end of a plurality of cables C is soldered to a soldering pad PD on a circuit board P, and the plurality of cables C extend to the left of the plug electrical connector E. The front shell H1 and the rear shell H2 of the plug electrical connector E are assembled to form a shell H so that the circuit board P is positioned in the shell H. A cable outlet H3 is formed on the left side of the shell H, and the plurality of cables C extend from the cable outlet H3 to the outside of the shell H.
[0004] like Figure 3 and Figure 4 As shown, a cable outlet H3 is formed on the right side of the housing H, and a plurality of cables C extend from the cable outlet H3 to the outside of the housing H, so that the plurality of cables C extend to the right of the plug electrical connector E.
[0005] In the above-mentioned prior art, for the plug electrical connector E with the cable C extending to the left, the cable outlet H3 is formed on the left side of the housing H, and for the plug electrical connector E with the cable C extending to the right, the cable outlet H3 is formed on the right side of the housing H. Since the housing H of different shapes must be used when the cable C extends to the left or right, two sets of molds must be made to correspond to the housings H of different shapes. This will increase the manufacturing cost of the plug electrical connector, and the housings H of different shapes will also increase the burden on component management. Utility Model Content
[0006] In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a cable bidirectional modular plug electrical connector, which is used to solve the problems of increased mold costs and parts management caused by the need to manufacture two shells when the cable is bent and extended to the left or to the right.
[0007] In order to achieve the above-mentioned and other related purposes, the utility model provides a cable bidirectional assembly type plug electrical connector, which is characterized by comprising:
[0008] A circuit board, comprising a circuit board body, a plurality of contact conductors and a plurality of pads, wherein the circuit board body has a first end and a second end arranged opposite to the first end, the plurality of contact conductors are arranged on a surface of the circuit board body close to the first end, and the plurality of pads are arranged on a surface of the circuit board body close to the second end;
[0009] A plurality of cables, each of the cables having a soldering portion and an extending portion, the soldering portion being coupled to the corresponding solder pad through the second end of the circuit board body, and the extending portion being bent from the soldering portion and extending along the second end;
[0010] A first insulating structure is combined with the extension portions of the plurality of cables so that the extension portions remain connected to the welding portion in a bent manner and extend along the second end;
[0011] a housing member, which is assembled to the circuit board and has a docking port, a docking space adjacent to the docking port, and an accommodating space connected to the docking space, wherein the first end of the circuit board and the plurality of contact conductors are located in the docking space, and the second end of the circuit board and the plurality of pads are located in the accommodating space;
[0012] a second insulating structure, the second insulating structure covering a junction between the first insulating structure and the extension portions of the plurality of cables, and the second insulating structure filling the accommodating space of the outer shell;
[0013] A third insulating structure is combined with the second end of the circuit board body and the welding parts of the plurality of cables, wherein the second insulating structure is combined with the first insulating structure, the outer shell and the third insulating structure, and the first insulating structure and the third insulating structure have a predetermined spacing.
[0014] The cable bidirectional modular plug electrical connector, wherein the second insulating structure covers the third insulating structure.
[0015] The cable two-way modular plug electrical connector, wherein the shell has an upright wall, the upright wall is arranged on the inner surface of the shell, and the upright wall abuts against the third insulating structure at the connection between the docking space and the accommodating space.
[0016] The cable bidirectional assembly plug electrical connector, wherein the circuit board has engaging protrusions on both sides close to the second end, and the outer shell has an engaging groove on the inner side of the accommodating space, and the engaging protrusion is engaged with the engaging groove, so that the circuit board is assembled to the outer shell.
[0017] The cable bidirectional assembly type plug electrical connector, wherein the first insulating structure includes a combining portion and a bundling portion connected to the combining portion, the combining portion covers the bending parts of the welding portions and the extending portions of the plurality of cables, the bundling portion covers the extending portions of the plurality of cables, the combining portion is flat, and the bundling portion is cylindrical.
[0018] The cable bidirectional modular plug electrical connector, wherein the bundling portion extends outward from a side wall of the second insulating structure.
[0019] The cable two-way modular plug electrical connector, wherein the outer surface of the second insulating structure is flush with the outer surface of the outer shell.
[0020] In the cable bidirectional assembly type plug electrical connector, the shell has a coupling recess at one end away from the docking port, and the second insulating structure has a coupling protrusion, which is coupled to the coupling recess.
[0021] In the cable bidirectional modular plug electrical connector, the extending portions of the plurality of cables are parallel to the second end of the circuit board body of the circuit board.
[0022] The cable two-way assembly type plug electrical connector further comprises a locking member and a drawstring, wherein the locking member is assembled to the housing member, and the drawstring is combined to the locking member.
[0023] As described above, the cable bidirectional assembly type plug electrical connector of the utility model has the following beneficial effects: the cable bidirectional assembly type plug electrical connector of the utility model forms a first insulating structure by injection molding process, realizes the positioning and bundling of the bent cable, and then forms a second insulating structure by injection molding process, so that the first insulating structure is combined with the shell and the circuit board through the second insulating structure. In this way, only one shell needs to be made to be applicable to the structure of bending the cable to the left or the structure of bending the cable to the right. The positioning, bundling and combination of the bent cable with the shell structure can be realized by injection molding process, which can greatly reduce the mold manufacturing cost and the burden of parts management. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 is a stereoscopic view of a plug electrical connector of the prior art, wherein the cable extends to the left side;
[0025] Figure 2 yes Figure 1 A perspective exploded view of a plug electrical connector;
[0026] Figure 3 is a perspective view of another prior art plug electrical connector, wherein the cable extends to the right side;
[0027] Figure 4 yes Figure 3 A perspective exploded view of a plug electrical connector;
[0028] Figure 5 It is a three-dimensional diagram of a cable two-way assembly type plug electrical connector according to an embodiment of the utility model, wherein the cable is bent and extended to the right side;
[0029] Figure 6 yes Figure 5 Section view along line AA;
[0030] Figure 7 yes Figure 5 A perspective exploded view of a cable two-way modular plug electrical connector;
[0031] Figures 8 to 13 It is a three-dimensional diagram of the manufacturing process of a cable two-way modular plug electrical connector according to an embodiment of the utility model;
[0032] Fig.14 It is a three-dimensional diagram of a cable two-way assembly type plug electrical connector according to another embodiment of the utility model, wherein the cable is bent and extended to the left;
[0033] Fig.15 yes Fig.14 A three-dimensional exploded view of a cable two-way modular plug electrical connector. DETAILED DESCRIPTION
[0034] The following describes the implementation of the present invention through specific examples. A person skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in the present invention specification. The present invention can also be implemented or applied through other different specific implementations, and the details in the present invention specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention.
[0035] For convenience of description, spatially relative terms such as "under", "below", "below", "below", "above", "on", etc. may be used herein to describe the relationship of one component or feature shown in the drawings to other components or features. It will be understood that these spatially relative terms are intended to encompass other orientations of the device in use or operation in addition to the orientation depicted in the drawings.
[0036] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two components or the interaction relationship between two components, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0037] See also Figure 5 , Figure 6 and Figure 7 , which represents a cable two-way assembly type plug electrical connector according to an embodiment of the utility model. The cable two-way assembly type plug electrical connector 1 according to the embodiment includes a circuit board 10, a plurality of cables 20, a first insulating structure 30, a shell 40 and a second insulating structure 50. The cable two-way assembly type plug electrical connector 1 according to the embodiment also includes a third insulating structure 60.
[0038] The circuit board 10 includes a circuit board body 11, a plurality of contact conductors 12 and a plurality of pads 13. The circuit board body 11 has a first end 111 and a second end 112 arranged opposite to the first end 111. The plurality of contact conductors 12 are arranged on the surface of the circuit board body 11 close to the first end 111. The contact conductors 12 are commonly known as gold fingers, which are used for connecting the terminals of the socket electrical connector to form an electrical connection. The plurality of pads 13 are arranged on the surface of the circuit board body 11 close to the second end 112. The plurality of pads 13 and the plurality of contact conductors 12 are electrically connected through the circuits in the circuit board body 11.
[0039] Each cable 20 has a soldering portion 21 and an extension portion 22. The soldering portion 21 is connected to the corresponding solder pad 13 through the second end 112 of the circuit board body 11, and the extension portion 22 extends from the soldering portion 21 to the direction away from the second end 112 of the circuit board body 11, then bends and extends along the second end 112. Figure 7 The bending part of the extension portion 22 and the portion extending along the second end 112 are covered in the first insulating structure 30. The extension portion 22 of this embodiment is parallel to the second end 112 and extends to the right side of the cable dual-connection plug electrical connector 1.
[0040] The third insulating structure 60 is combined with the second end 112 of the circuit board body 11 , the plurality of solder pads 13 and the soldering portions 21 of the plurality of cables 20 , and is used to maintain the structure in which the soldering portions 21 of the cables 20 are soldered to the solder pads 13 .
[0041] The first insulating structure 30 is combined with the extension parts 22 of the plurality of cables 20, so that the extension parts 22 are connected to the welding parts 21 in a bent manner and extend along the second end 112. The first insulating structure 30 includes a combining part 31 and a bundling part 32 connected to the combining part 31. The combining part 31 covers the bending parts of the welding parts 21 and the extension parts 22 of the plurality of cables 20. The bundling part 32 covers the extension parts 22 of the plurality of cables 20. The combining part 31 is flat, which is mainly used to maintain the bending structure of the bending part of the extension parts 22 and also to maintain the structure of the plurality of cables 20 arranged in parallel. The bundling part 32 is cylindrical, which is mainly used to form a bundling structure for the plurality of cables 20. There is a predetermined spacing between the first insulating structure 30 and the third insulating structure 60.
[0042] The housing 40 is assembled to the circuit board 10 and has a docking port 41, a docking space 42 adjacent to the docking port 41, and an accommodating space 43 connected to the docking space 42. The circuit board 10 has engaging protrusions 14 on both sides of the second end 112 close to the circuit board body 11, and the housing 40 has an engaging groove 44 on the inner side of the accommodating space 43. The engaging protrusions 14 are engaged with the engaging grooves 44, so that the circuit board 10 is assembled to the housing 40. Figure 6 As shown, after the circuit board 10 is assembled to the housing 40, the first end 111 of the circuit board body 11 of the circuit board 10 and the plurality of contact conductors 12 are located in the docking space 41, and the second end 112 of the circuit board body 11 of the circuit board 10 and the plurality of pads 13 are located in the accommodating space 43. The housing 40 further comprises an upright wall 45, which is disposed on the inner surface of the housing 40, and is disposed at the connection between the docking space 42 and the accommodating space 43, and the upright wall 45 abuts against the flange portion 61 of the third insulating structure 60 extending toward the first end 111 of the circuit board body 11 of the circuit board 10.
[0043] The second insulating structure 50 is combined with the first insulating structure 30, the housing 40 and the third insulating structure 60. Figure 5 and Figure 6 As shown, the second insulating structure 50 covers the junction of the first insulating structure 30 and the extension portions 22 of the plurality of cables 20, i.e., the junction portion 31 of the first insulating structure 30, and the clustering portion 32 of the first insulating structure 30 extends outward from the side wall of the second insulating structure 50. The second insulating structure 50 fills the accommodation space 43 of the outer shell 40, so that the second insulating structure 50 completely covers the third insulating structure 60, and the outer surface of the second insulating structure 50 is flush with the outer surface of the outer shell 40. Figure 3As shown, the shell 40 has a coupling recess 46 at one end away from the docking port 41. The second insulating structure 50 forms a coupling protrusion 51 when filling the accommodating space 43 of the shell 40. The coupling protrusion 51 is coupled to the coupling recess 46, so that the second insulating structure 50 forms a limit for the shell 40.
[0044] See also Figures 8 to 13 , which shows the manufacturing process of a cable bidirectional assembly type plug electrical connector according to an embodiment of the present invention. Figure 8 As shown in FIG. 1 , the soldering portions 21 of the plurality of cables 20 are soldered to the plurality of solder pads 13 of the circuit board 10 respectively. Fig. 9 As shown, the third insulating structure 60 is formed by an in-mold injection molding process, and the third insulating structure 60 is combined with the second end 112 of the circuit board body 11, the plurality of pads 13 and the welding portions 21 of the plurality of cables 20. Fig.10 As shown, the extension portions 22 of the plurality of cables 20 are first bent, and then the first insulating structure 30 is formed by an in-mold injection molding process or an overmolding process. The first insulating structure 30 is combined with the extension portions 22 of the plurality of cables 20, so that the extension portions 22 remain connected to the welding portion 21 in a bent manner and extend along the second end 112. Fig.11 As shown, the housing 40 is assembled to the circuit board 11 and the third insulating structure 60. Fig.12 As shown, the second insulating structure 50 is formed by an in-mold injection molding process or an overmolding process, and the second insulating structure 50 is combined with the first insulating structure 30, the housing 40 and the third insulating structure 60. Fig.13 As shown, the locking member 70 and the drawstring 80 are assembled to the outer shell 40 .
[0045] See also Fig.14 and Fig.15 , which represents another embodiment of the cable two-way assembly type plug electrical connector of the utility model. The cable two-way assembly type plug electrical connector 1' of this embodiment has part of the same structure as the cable two-way assembly type plug electrical connector 1 of the previous embodiment. The same components are given the same symbols and their descriptions are omitted. The extension portions 22 of the multiple cables 20 of the cable two-way assembly type plug electrical connector 1' of this embodiment extend to the left side of the cable two-way assembly type plug electrical connector 1' parallel to the second end 112 of the circuit board body 11. The cable two-way assembly type plug electrical connector 1' of this embodiment can use the same manufacturing process as the cable two-way assembly type plug electrical connector 1. When bending the cable 20, it is sufficient to bend the extension portion 22 of the cable 20 to the left. The injection molding process of the remaining first insulating structure 30, the second insulating structure 50 and the third insulating structure 60 is the same as that of the previous embodiment, and can be assembled using the shell member 40 with the same structure.
[0046] The cable bidirectional assembly plug electrical connector of the utility model forms a first insulating structure by injection molding to achieve positioning and bundling of the bent cable, and then forms a second insulating structure by injection molding to allow the first insulating structure to be combined with the housing and the circuit board through the second insulating structure. In this way, only one housing needs to be made to be applicable to the structure where the cable is bent to the left or the structure where the cable is bent to the right. The positioning, bundling and combination of the bent cable with the housing structure can be achieved by injection molding, which can greatly reduce the mold manufacturing cost and the burden of parts management.
[0047] The above-mentioned embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Any person skilled in the art may modify or alter the above-mentioned embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person skilled in the art with ordinary knowledge in the relevant technical field without departing from the spirit and technical ideas disclosed in the present invention are still within the scope of protection of the present invention.
Claims
1. A cable bidirectional assembly plug electrical connector, characterized in that: include: A circuit board, comprising a circuit board body, a plurality of contact conductors and a plurality of pads, wherein the circuit board body has a first end and a second end arranged opposite to the first end, the plurality of contact conductors are arranged on a surface of the circuit board body close to the first end, and the plurality of pads are arranged on a surface of the circuit board body close to the second end; A plurality of cables, each of the cables having a soldering portion and an extending portion, the soldering portion being coupled to the corresponding solder pad through the second end of the circuit board body, and the extending portion being bent from the soldering portion and extending along the second end; A first insulating structure is combined with the extension portions of the plurality of cables so that the extension portions remain connected to the welding portion in a bent manner and extend along the second end; a housing member, which is assembled to the circuit board and has a docking port, a docking space adjacent to the docking port, and an accommodating space connected to the docking space, wherein the first end of the circuit board and the plurality of contact conductors are located in the docking space, and the second end of the circuit board and the plurality of pads are located in the accommodating space; a second insulating structure, the second insulating structure covering a junction between the first insulating structure and the extension portions of the plurality of cables, and the second insulating structure filling the accommodating space of the outer shell; A third insulating structure is combined with the second end of the circuit board body and the welding parts of the plurality of cables, wherein the second insulating structure is combined with the first insulating structure, the outer shell and the third insulating structure, and the first insulating structure and the third insulating structure have a predetermined spacing.
2. The cable bidirectional modular plug electrical connector according to claim 1, characterized in that: The second insulating structure covers the third insulating structure.
3. The cable bidirectional modular plug electrical connector according to claim 1, characterized in that: The outer shell has an upright wall, which is arranged on the inner surface of the outer shell, and the upright wall abuts against the third insulating structure at the connection between the docking space and the accommodating space.
4. The cable bidirectional modular plug electrical connector according to claim 1, characterized in that: The circuit board has engaging protrusions on both sides close to the second end respectively, and the shell has an engaging groove on the inner side of the accommodating space. The engaging protrusion is engaged with the engaging groove, so that the circuit board is assembled with the shell.
5. The cable bidirectional modular plug electrical connector according to claim 1, characterized in that: The first insulating structure includes a combining portion and a bundling portion connected to the combining portion, the combining portion covers the welding portions of the plurality of cables and the bending portions of the extending portions, the bundling portion covers the extending portions of the plurality of cables, the combining portion is flat, and the bundling portion is cylindrical.
6. The cable two-way modular plug electrical connector according to claim 5, characterized in that: The bundling portion extends outward from a side wall of the second insulating structure.
7. The cable two-way modular plug electrical connector according to claim 1, characterized in that: An outer surface of the second insulating structure is flush with an outer surface of the outer shell.
8. The cable two-way modular plug electrical connector according to claim 7, characterized in that: The outer shell has a coupling recess at one end away from the docking port, and the second insulating structure has a coupling protrusion coupled to the coupling recess.
9. The cable two-way modular plug electrical connector according to claim 1, characterized in that: The extending portions of the plurality of cables are parallel to the second end of the circuit board body of the circuit board.
10. The cable two-way modular plug electrical connector according to claim 1, characterized in that: It also includes a locking component and a drawstring, wherein the locking component is assembled to the outer shell component, and the drawstring is combined with the locking component.